Large direct current motor base

By designing transfer components and automatic alignment structure on large DC motor bases, the problem of the rack being susceptible to bumps during the transfer process is solved, and higher transfer safety and assembly efficiency are achieved.

CN222484427UActive Publication Date: 2025-02-14山东森杰电机有限公司
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Patent Information

Application Number
CN202421175349.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing large DC motor base is prone to offset due to bumps during the transfer process, and the forklift fork boom contacts and collides with the inner side of the base, resulting in the scrapping of the base.

Method used

A motor base including the base body, the inner support plate and the front shaft support plate is designed, and a transfer assembly is provided on the base body and the front shaft support plate, providing a plug-in unit for the forklift fork arm insertion, achieving convenient transfer. , and automatically align the front shaft support plate with the base body by docking the cylinder column.

Benefits of technology

By setting up transfer components, the forklift fork boom is avoided from contacting the inner side of the base, which improves the transfer safety of the base and improves the assembly efficiency of the DC motor through automatic alignment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large direct current motor base, which relates to the technical field of motor bases, and comprises a motor base consisting of a base main body, an inner support plate and a front rotating shaft support plate, and a transfer assembly, and the transfer assembly is used for insertion of a fork arm of a forklift to realize convenient transfer operation; the transfer assembly comprises a first insertion unit and a second insertion unit. By arranging the transferring assembly, when the machine base body is transferred, only a fork arm of a forklift needs to be inserted into the first square through groove, at the moment, the fork arm of the forklift does not make contact with an inner cavity of the machine base body, it is effectively guaranteed that the inner cavity of the machine base body is not damaged in the transferring process, and the transferring safety of the machine base body is improved; and meanwhile, the front rotating shaft supporting plate can be conveniently transferred by inserting a fork arm of a forklift into a second square through groove, automatic alignment of the front rotating shaft supporting plate and the rotor rotating shaft is achieved by inserting a butt joint cylinder into a first square through groove, and the assembling efficiency of the direct current motor is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor bases, in particular to a large DC motor base. Background Art

[0002] The outer shell of the motor stator is called the frame. As a DC motor, the frame has two main functions: one is to fix the main poles, commutator poles and end covers, and to support and fix the entire motor; the other is that the frame itself is also part of the magnetic circuit, thereby forming a magnetic path between the poles. The part through which the magnetic flux passes is usually made of stacked frame punchings. In order to ensure that the frame has sufficient mechanical strength and good magnetic conductivity, the frames of large and medium-sized DC motors are generally made of welded steel plates.

[0003] The processing requirements of various components of existing large DC motors are different. Therefore, the various components of large DC motors are processed in different workshops or different factory areas and then assembled in one workshop. Due to its heavy weight, the transfer of large DC motor bases is mostly assisted by lifting equipment or forklifts. Since there is no slot for the forklift fork arm to insert on the existing large motor base, when the base is transferred by a forklift, the forklift fork arm is directly inserted into the inside of the base. Although a protective pad is placed at the contact between the forklift fork arm and the base, during actual operation, if the base is offset when encountering bumps, the forklift fork arm is very likely to contact and collide with the inside of the base, which will cause the entire base to be scrapped. Based on this, a large DC motor base is provided. Utility Model Content

[0004] The purpose of the utility model is to provide a large DC motor base in order to solve the above-mentioned problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large DC motor base, comprising a motor base consisting of a base body, an inner support plate, and a front shaft support plate, wherein a plurality of inner support plates are provided, and the plurality of inner support plates are evenly distributed on the inner side of the base body and fixed by welding, and the front shaft support plate is fixed to the front end of the base body by bolts, and transfer components are distributed on the base body and the front shaft support plate, and the transfer components are used for the fork arm of a forklift to be inserted to realize a convenient transfer operation;

[0006] The transfer assembly includes a first plug-in unit and a second plug-in unit; the first plug-in unit is used to provide an insertion space for a forklift to transfer the machine base body; the second plug-in unit is used to provide an insertion space for a forklift to transfer the front shaft support plate, and at the same time provide a guide for the docking of the front shaft support plate and the machine base body.

[0007] As a further solution of the utility model: the first plug-in unit includes a first square through-groove, a recessed notch, and an L-shaped partition; the first square through-groove is opened at the four end corners of the base body and penetrates to the inner side of the base body, the recessed notch is opened at the four end corners of the inner support plate and penetrates both sides of the inner support plate, the recessed notch is aligned with the first square through-groove in the horizontal direction, and the channel formed by the first square through-groove and the recessed notch is used for insertion of the fork arm of a forklift to realize convenient transfer of the base body; the L-shaped partition is fixed between two adjacent inner support plates and between the inner support plate and the inner wall of the base body, and the L-shaped partition blocks the channel formed by the first square through-groove and the recessed notch, so as to separate the channel from the inner cavity of the base body.

[0008] As a further solution of the utility model: the second plug-in unit includes a second square through-groove and a docking column; the front shaft support plate is an overall rectangular structure and a center hole is opened in the middle for the rotor shaft to pass through, the second square through-groove is opened at the four end corners of the front shaft support plate and passes through both sides of the front shaft support plate; the docking column is fixed to the side of the front shaft support plate close to the base body and is located outside the second square through-groove, the inner cavity of the docking column is aligned with the second square through-groove, and the channel formed by the second square through-groove and the docking column is used for the forklift fork arm to be inserted, thereby realizing the convenient transfer of the front shaft support plate.

[0009] As a further solution of the utility model: the outer wall size of the docking column matches the inner wall size of the first square through-groove, and the automatic alignment operation of the front shaft support plate and the base body is achieved by inserting the docking column into the inner side of the first square through-groove.

[0010] As a further solution of the utility model: the end of the docking column close to the base body is in a contracted arc structure, and the length of the docking column is greater than the length of the rotor shaft protruding from the outside of the base body.

[0011] As a further solution of the utility model: the outer wall of the L-shaped partition is provided with air holes, and the inner cavity of the docking column is a conductive structure, and the air holes and the inner cavity of the docking column are used to increase the ventilation path of the base body.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] By setting up a transfer component, when transferring the base body, it is only necessary to insert the forklift fork arm into the first square through-groove. At this time, the forklift fork arm does not contact the inner cavity of the base body, effectively ensuring that the inner cavity of the base body will not be damaged during the transfer process, thereby improving the transfer safety of the base body. At the same time, the front shaft support plate can be conveniently transferred by inserting the forklift fork arm into the second square through-groove, and the automatic alignment of the front shaft support plate and the rotor shaft is achieved by inserting the docking cylinder into the first square through-groove, thereby further improving the assembly efficiency of the DC motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the base body of the utility model with the L-shaped partition removed;

[0016] Figure 3 It is a schematic diagram of the connection between the docking cylinder column and the front shaft support plate of the utility model.

[0017] In the figure: 1. Motor base; 101. Base body; 102. Inner support plate; 103. Front shaft support plate; 2. Transfer assembly; 201. First square through-groove; 202. Recessed notch; 203. L-shaped partition; 204. Air vent; 205. Second square through-groove; 206. Docking column. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figures 1 to 3 In the embodiment of the utility model, a large DC motor base includes a motor base 1 composed of a base body 101, an inner support plate 102, and a front shaft support plate 103. A plurality of inner support plates 102 are provided, and the plurality of inner support plates 102 are evenly distributed on the inner side of the base body 101 and fixed by welding. The front shaft support plate 103 is fixed to the front end of the base body 101 by bolts. A transfer assembly 2 is distributed on the base body 101 and the front shaft support plate 103. The transfer assembly 2 is used for inserting the fork arm of a forklift to realize a convenient transfer operation.

[0020] The transfer assembly 2 includes a first plug-in unit and a second plug-in unit. The first plug-in unit is used to provide an insertion space for a forklift to transfer the machine base body 101; the second plug-in unit is used to provide an insertion space for a forklift to transfer the front shaft support plate 103, and at the same time provide a guide for the docking of the front shaft support plate 103 with the machine base body 101.

[0021] The first plug-in unit includes a first square through-groove 201, a recessed groove 202, and an L-shaped partition 203; the first square through-groove 201 is arranged at the four end corners of the base body 101 and penetrates to the inner side of the base body 101, the recessed groove 202 is arranged at the four end corners of the inner support plate 102 and penetrates both sides of the inner support plate 102, the recessed groove 202 is aligned with the first square through-groove 201 in the horizontal direction, and the channel formed by the first square through-groove 201 and the recessed groove 202 is used for the forklift fork arm to be inserted, so as to realize the convenient transfer of the base body 101; the L-shaped partition 203 is fixed between two adjacent inner support plates 102 and between the inner support plate 102 and the inner wall of the base body 101, and the L-shaped partition 203 blocks the channel formed by the first square through-groove 201 and the recessed groove 202, so as to separate the channel from the inner cavity of the base body 101.

[0022] In this embodiment: when the machine base body 101 needs to be transferred, it is only necessary to insert the fork arm of the forklift into the two lower first square through grooves 201 or the two upper first square through grooves 201. At this time, the fork arm of the forklift does not contact the inner cavity of the machine base body 101, which effectively ensures that the inner cavity of the machine base body 101 will not be damaged during the transfer process, thereby improving the transfer safety of the machine base body 101.

[0023] Please refer to Figures 1 to 3 The second plug-in unit includes a second square through-groove 205 and a docking column 206; the front shaft support plate 103 is a rectangular structure as a whole and a center hole for the rotor shaft to pass through is opened in the middle. The second square through-groove 205 is opened at the four end corners of the front shaft support plate 103 and passes through both sides of the front shaft support plate 103; the docking column 206 is fixed to the side of the front shaft support plate 103 close to the base body 101 and is located on the outside of the second square through-groove 205. The inner cavity of the docking column 206 is aligned with the second square through-groove 205. The channel formed by the second square through-groove 205 and the docking column 206 is used for the forklift fork arm to be inserted, so as to realize the convenient transfer of the front shaft support plate 103.

[0024] The outer wall size of the docking column 206 matches the inner wall size of the first square through-groove 201, and the automatic alignment operation of the front shaft support plate 103 and the base body 101 is realized by inserting the docking column 206 into the inner side of the first square through-groove 201; the end of the docking column 206 close to the base body 101 is a contracted arc structure, and the length of the docking column 206 is greater than the length of the rotor shaft protruding from the outside of the base body 101.

[0025] In this embodiment: after the rotor is installed inside the base body 101, the front bearing support plate 103 needs to be docked with the base body 101. At this time, the forklift fork arm can be inserted into the two lower second square through grooves 205 or the two upper second square through grooves 205, so that the forklift can easily transfer the front bearing support plate 103 close to the base body 101.

[0026] During this process, when the front bearing support plate 103 has not yet contacted the rotor shaft, the docking column 206 will first be inserted into the first square through-slot 201, so that the front bearing support plate 103 and the central axis of the base body 101 are aligned, that is, the center hole in the middle of the front bearing support plate 103 is automatically aligned with the rotor shaft. Afterwards, when the front bearing support plate 103 continues to approach the base body 101, the front bearing support plate 103 can be easily connected with the rotor shaft, which can effectively improve the assembly efficiency of the DC motor.

[0027] Please refer to Figures 1 to 3 The outer wall of the L-shaped partition 203 is provided with a vent hole 204 , and the inner cavity of the docking column 206 is in a conducting structure, and the vent hole 204 and the inner cavity of the docking column 206 are used to increase the ventilation path of the base body 101 .

[0028] In this embodiment: this structure can further improve the heat dissipation effect of the inner cavity of the base body 101. It should be supplemented that a ventilation and heat dissipation cover will be installed on the top of the base body 101, and a sealing back plate will be installed at the rear end of the base body 101, so as to ensure the dust-proof and ventilation effect of the base body 101.

[0029] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A large DC motor base, comprising a motor base (1) consisting of a base body (101), an inner support plate (102), and a front shaft support plate (103), wherein a plurality of inner support plates (102) are provided, the plurality of inner support plates (102) are evenly distributed on the inner side of the base body (101) and fixed by welding, and the front shaft support plate (103) is fixed to the front end of the base body (101) by bolts, characterized in that: The base body (101) and the front shaft support plate (103) are provided with transfer components (2), and the transfer components (2) are used for inserting the fork arm of a forklift to realize a convenient transfer operation; The transfer assembly (2) comprises a first plug-in unit and a second plug-in unit; the first plug-in unit is used to provide an insertion space for a forklift to transfer the machine base body (101); the second plug-in unit is used to provide an insertion space for a forklift to transfer the front shaft support plate (103), and at the same time provide a guide for the docking of the front shaft support plate (103) and the machine base body (101).

2. A large DC motor base according to claim 1, characterized in that: The first plug-in unit comprises a first square through-groove (201), a recessed notch (202), and an L-shaped partition (203); the first square through-groove (201) is arranged at four end corners of the machine base body (101) and penetrates to the inner side of the machine base body (101); the recessed notch (202) is arranged at four end corners of the inner support plate (102) and penetrates both sides of the inner support plate (102); the recessed notch (202) and the first square through-groove (201) are aligned in the horizontal direction. The channel formed by the first square through-groove (201) and the recessed notch (202) is used for the forklift fork arm to be inserted, thereby realizing convenient transfer of the machine base body (101); the L-shaped partition plate (203) is fixed between two adjacent inner support plates (102) and between the inner support plate (102) and the inner wall of the machine base body (101); the L-shaped partition plate (203) blocks the channel formed by the first square through-groove (201) and the recessed notch (202), so as to separate the channel from the inner cavity of the machine base body (101).

3. A large DC motor base according to claim 2, characterized in that: The second plug-in unit comprises a second square through-groove (205) and a docking column (206); the front shaft support plate (103) is in an overall rectangular structure and has a central hole in the middle for the rotor shaft to pass through; the second square through-groove (205) is provided at four end corners of the front shaft support plate (103) and passes through both sides of the front shaft support plate (103); the docking column (206) is fixed to a side of the front shaft support plate (103) close to the base body (101) and is located outside the second square through-groove (205); the inner cavity of the docking column (206) is aligned with the second square through-groove (205); a channel formed by the second square through-groove (205) and the docking column (206) is used for the forklift fork arm to be inserted, thereby realizing convenient transfer of the front shaft support plate (103).

4. A large DC motor base according to claim 3, characterized in that: The outer wall size of the docking column (206) matches the inner wall size of the first square through-groove (201), and the automatic alignment operation of the front shaft support plate (103) and the base body (101) is achieved by inserting the docking column (206) into the inner side of the first square through-groove (201).

5. A large DC motor base according to claim 4, characterized in that: One end of the docking tube column (206) close to the machine base body (101) is in a contracted arc surface structure, and the length of the docking tube column (206) is greater than the length of the rotor shaft protruding from the outside of the machine base body (101).

6. A large DC motor base according to claim 3, characterized in that: The outer wall of the L-shaped partition (203) is provided with an air hole (204), and the inner cavity of the docking column (206) is in a conductive structure, and the air hole (204) and the inner cavity of the docking column (206) are used to increase the ventilation path of the machine base body (101).