Continuous fixation device for tea leaves
By designing a continuous tea finishing device, the combination of mesh barrel, tea turner plate, round rack and transmission assembly can achieve uniform heating of the tea, and the combination of scraper strips, reciprocating screws, gears and sinks can concentrate on collecting the steam generated by the steam Liquid solves the problems of uniform heating and liquid collection during tea finishing, and improves the quality and production efficiency of tea.
Patent Information
- Application Number
- CN202421180207.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the tea finishing process, it is impossible to ensure that the tea is heated evenly, resulting in the temperature of the external tea leaves higher than that of the internal tea leaves, and the steam condenses into water and cannot be eliminated in time, affecting the quality and taste of the tea leaves.
A continuous tea finishing device was designed to achieve uniform heating of tea through the combination of mesh barrel, tea turner plate, round rack and transmission assembly, and steam is collected in a concentrated manner through the combination of scraper strips, reciprocating screws, gears and sinks. The liquid produced should be prevented from staying in the equipment for a long time.
It ensures uniform heating of tea during the finishing process, avoids local overheating, improves the quality and production efficiency of tea, saves labor costs, and ensures that the taste of tea is not affected.
Smart Images
Figure CN222486055U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a tea continuous withering device. Background Art
[0002] Tea withering is the process of destroying the oxidase activity in the tea leaves through high temperature, making the original properties of the tea leaves softer and easier to roll and shape, while promoting the formation of the tea's aroma. It is an indispensable and key step in tea processing.
[0003] In the process of withering tea leaves with steam, it is impossible to ensure that the tea leaves are heated evenly, resulting in the outer tea leaves being at a higher temperature than the inner tea leaves, and the steam will condense into water inside the equipment and cannot be removed in time, thus affecting the quality and taste of the tea leaves. In response to this technical problem, this application proposes a continuous tea withering device. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and the proposed continuous tea withering device, through the combination of a mesh cylinder, a tea turning plate, a circular rack and a transmission component, can ensure that the tea leaves are evenly heated when withering, avoid local overheating of the tea leaves, thereby affecting the quality of the tea leaves, save labor costs, and improve production efficiency; through the combination of a scraper bar, a reciprocating screw, a gear two and a water tank, the liquid generated during the withering of the tea leaves can be collected centrally by steam, avoid the liquid from staying in the equipment for a long time, thereby affecting the taste of the tea leaves, and ensure the quality of the tea leaves.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A continuous tea withering device comprises a shell, a feeding assembly is arranged at the right end of the shell, a motor is installed at the bottom of the right end of the shell, a net cylinder is arranged inside the shell, a tea turning plate is fixedly connected to the inner wall of the net cylinder, both ends of the net cylinder are rotatably connected to rotating sleeves, the rotating sleeve is fixedly connected to the inner wall of the shell, a reciprocating screw is rotatably connected to the rear side of the inner bottom end of the shell, the reciprocating screw, the net cylinder and the motor are connected by a transmission assembly, the right end of the reciprocating screw passes through the shell, and a moving assembly is arranged on the outer wall of the middle end of the reciprocating screw.
[0007] Furthermore, the transmission assembly includes a circular rack located on the outer wall of the right end of the mesh cylinder, the circular rack is fixedly connected to the mesh cylinder, the bottom of the right end of the outer shell is rotatably connected with gear 1, the gear 1 is meshed with the circular rack, the side of the gear 1 away from the circular rack is meshed with gear 2, and the gear 2 is fixedly connected to the reciprocating screw.
[0008] Furthermore, the moving component includes a scraper bar located on the inner wall of the bottom end of the shell, the scraper bar is threadedly connected to the reciprocating screw, the scraper bar fits the inner wall of the bottom end of the shell, and one end of the scraper bar close to the reciprocating screw is fixedly connected to two guide plates.
[0009] Furthermore, the feeding assembly includes a protective cover located at the right end of the shell, the protective cover is fixedly connected to the shell through four connecting rods, and the right end of the protective cover is fixedly connected to a feeding funnel.
[0010] Furthermore, a water tank is provided below the reciprocating screw, and the water tank is fixedly connected to the bottom end of the shell.
[0011] Furthermore, a blanking plate is fixedly connected to the left end of the shell, and a collection box is arranged below the blanking plate.
[0012] Furthermore, the right end of the gear 1 and the driving end of the motor are both fixedly connected with pulleys, and the two pulleys are connected by a belt.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, through the combination of the net cylinder, the tea turning plate, the circular rack and the transmission assembly, it can be achieved that when the tea leaves are withered, the tea leaves are evenly heated to avoid local overheating of the tea leaves, thereby affecting the quality of the tea leaves, saving labor costs and improving production efficiency.
[0015] 2. In the utility model, through the combination of the scraper bar, the reciprocating screw, the second gear and the water tank, the liquid generated when the tea leaves are withered can be collected centrally by steam, so as to avoid the liquid staying in the equipment for a long time, thereby affecting the taste of the tea leaves and ensuring the quality of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of the tea continuous withering device proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the net cylinder of the tea continuous withering device proposed in the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the reciprocating screw of the tea continuous withering device proposed by the utility model.
[0019] Legend:
[0020] 1. Outer shell; 2. Protective cover; 3. Circular rack; 4. Feeding funnel; 5. Gear 1; 6. Pulley; 7. Collecting box; 8. Unloading plate; 9. Scraper bar; 10. Net cylinder; 11. Rotating sleeve; 12. Tea turning plate; 13. Gear 2; 14. Water tank; 15. Guide plate; 16. Reciprocating screw. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Reference Figure 1-3 The utility model provides an embodiment: a tea continuous withering device, comprising a shell 1, a feeding assembly is arranged at the right end of the shell 1, a motor is installed at the bottom of the right end of the shell 1, a net cylinder 10 is arranged inside the shell 1, and a mesh hole is provided on the outer wall of the net cylinder 10 for steam to enter the inside of the net cylinder 10, and impurities in the tea leaves in the net cylinder 10 can fall from the mesh hole, and a tea turning plate 12 is fixedly connected to the inner wall of the net cylinder 10. When the net cylinder 10 rotates, the tea turning plate 12 can make the tea leaves in the net cylinder 10 evenly heated. 0 is rotatably connected with a rotating sleeve 11 at both ends, and the rotating sleeve 11 is fixedly connected to the inner wall of the shell 1. The rotating sleeve 11 can support the net cylinder 10. The rear side of the inner bottom end of the shell 1 is rotatably connected with a reciprocating screw 16. The reciprocating screw 16, the net cylinder 10 and the motor are connected through a transmission component. The transmission component can make the net cylinder 10 and the reciprocating screw 16 rotate. The right end of the reciprocating screw 16 penetrates the shell 1. The outer wall of the middle end of the reciprocating screw 16 is provided with a moving component, and the reciprocating screw 16 can make reciprocating motion with the moving component.
[0023] The transmission assembly includes a circular rack 3 located on the outer wall of the right end of the net cylinder 10, the circular rack 3 is fixedly connected to the net cylinder 10, and the connection between the circular rack 3 and the net cylinder 10 is located outside the shell 1. The bottom of the right end of the shell 1 is rotatably connected with a gear 15, the gear 15 is meshed with the circular rack 3, and the side of the gear 15 away from the circular rack 3 is meshed with a gear 2 13, the gear 15 can drive the circular rack 3 and the gear 2 13 meshed therewith, the gear 2 13 is fixedly connected to the reciprocating screw 16, and when the gear 2 13 rotates, the reciprocating screw 16 can be driven to rotate. The moving assembly includes a scraper bar 9 located on the inner wall of the bottom end of the shell 1. The scraper bar 9 is threadedly connected to the reciprocating screw 16. The reciprocating screw 16 can carry the scraper bar 9 to reciprocate. The scraper bar 9 fits the inner wall of the bottom end of the shell 1. The scraper bar 9 can concentrate the water flowing to the inner wall of the bottom end of the shell 1. The end of the scraper bar 9 close to the reciprocating screw 16 is fixedly connected to two guide plates 15, and the guide plates 15 can guide the water into the water tank 14. The feeding assembly includes a protective cover 2 located at the right end of the shell 1. The protective cover 2 is fixedly connected to the shell 1 through four connecting rods. The right end of the protective cover 2 is fixedly connected to a feeding funnel 4. The protective cover 2 is provided with a feeding hole, and the feeding hole and the feeding funnel 4 are connected through a pipeline. A water tank 14 is arranged below the reciprocating screw 16. The water tank 14 is inclined and fixedly connected to the bottom end of the shell 1. The interior of the shell 1 is connected to the interior of the water tank 14. The outer wall of the water tank 14 is provided with a drainage hole. The left end of the housing 1 is fixedly connected with a feed plate 8, and a collection box 7 is arranged below the feed plate 8. The feed plate 8 can guide the tea leaves into the collection box 7. A protective plate is arranged above the feed plate 8 to prevent the tea leaves from being scattered to other places. The right end of the gear 1 5 and the driving end of the motor are fixedly connected with a pulley 6, and the two pulleys 6 are connected by a belt.
[0024] Working principle: First, pour the tea leaves from the feeding funnel 4, and the motor drives the pulley 6 to rotate through the belt. Since the pulley 6 is fixedly connected to the gear 15, the gear 15 will rotate at the same time, thereby driving the circular rack 3 meshed with it to rotate. Since the circular rack 3 is fixed to the outer wall of the net cylinder 10, the net cylinder 10 will also rotate, and the tea leaves in the net cylinder 10 will be turned over by the tea turning plate 12, so that the tea leaves are evenly heated in the net cylinder 10 to ensure the quality of the tea leaves, and the impurities in the tea leaves will fall onto the inner wall of the bottom end of the shell 1 through the mesh on the net cylinder 10. The steam will stay inside the equipment for a long time, and the generated water vapor will flow to the bottom along the inner wall of the shell 1. At this time, gear 1 5 drives another gear 2 13 meshing with it to rotate. Since gear 2 13 is fixed to the right end of the reciprocating screw 16, the gear 2 13 will drive the reciprocating screw 16 to rotate, so that the scraper bar 9 threadedly connected to the outer wall of the reciprocating screw 16 moves back and forth, so that the scraper bar 9 scrapes off the condensed water of the water vapor. Since the bottom end of the shell 1 is inclined, the condensed water of the water vapor will flow into the water tank 14, thereby collecting impurities and water in a centralized manner.
[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tea leaf continuous withering device, comprising a housing (1), characterized in that: A feeding assembly is arranged at the right end of the shell (1), a motor is installed at the bottom of the right end of the shell (1), a net cylinder (10) is arranged inside the shell (1), the inner wall of the net cylinder (10) is fixedly connected to a tea turning plate (12), both ends of the net cylinder (10) are rotatably connected to a rotating sleeve (11), the rotating sleeve (11) is fixedly connected to the inner wall of the shell (1), a reciprocating screw (16) is rotatably connected to the rear side of the inner bottom end of the shell (1), the reciprocating screw (16), the net cylinder (10) and the motor are connected via a transmission assembly, the right end of the reciprocating screw (16) passes through the shell (1), and a moving assembly is arranged on the outer wall of the middle end of the reciprocating screw (16).
2. The tea leaf continuous withering device according to claim 1, characterized in that: The transmission assembly comprises a circular rack (3) located on the outer wall of the right end of the net cylinder (10), the circular rack (3) being fixedly connected to the net cylinder (10), a gear 1 (5) being rotatably connected to the bottom of the right end of the housing (1), the gear 1 (5) being meshed with the circular rack (3), a gear 2 (13) being meshed with a side of the gear 1 (5) away from the circular rack (3), and the gear 2 (13) being fixedly connected to a reciprocating screw (16).
3. The tea leaf continuous withering device according to claim 1, characterized in that: The moving assembly comprises a scraper bar (9) located on the inner wall of the bottom end of the housing (1), the scraper bar (9) being threadedly connected to the reciprocating screw (16), the scraper bar (9) being in contact with the inner wall of the bottom end of the housing (1), and one end of the scraper bar (9) close to the reciprocating screw (16) being fixedly connected to two guide plates (15).
4. The tea leaf continuous withering device according to claim 1, characterized in that: The feeding assembly comprises a protective cover (2) located at the right end of the outer shell (1); the protective cover (2) is fixedly connected to the outer shell (1) via four connecting rods; and a feeding funnel (4) is fixedly connected to the right end of the protective cover (2).
5. The tea leaf continuous withering device according to claim 1, characterized in that: A water tank (14) is provided below the reciprocating screw (16), and the water tank (14) is fixedly connected to the bottom end of the housing (1).
6. The tea leaf continuous withering device according to claim 1, characterized in that: A material removal plate (8) is fixedly connected to the left end of the housing (1), and a collection box (7) is arranged below the material removal plate (8).
7. The tea leaf continuous withering device according to claim 2, characterized in that: The right end of the gear 1 (5) and the driving end of the motor are both fixedly connected with a pulley (6), and the two pulleys (6) are connected via a belt.