Filter plate replacing device of vertical disc filter

By designing the filter plate replacement device of the vertical disk filter, using the structure of the support frame and the clamp, the existing filter plate replacement problems are solved, and the replacement efficiency is improved and the safety guarantee is guaranteed.

CN222489185UActive Publication Date: 2025-02-18YUNNAN WENSHAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202420500896.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-02-18
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The filter plate replacement method of the existing vertical disk filter is long and has safety risks. It is necessary to design a replacement device to improve replacement efficiency and reduce safety risks.

Method used

A vertical disk filter filter plate replacement device is designed, including a support frame and a clamp. By adjusting the distance between the clamps, it is tightly attached to the nut, and rotating the replacement device to remove the filter plate.

Benefits of technology

It realizes the efficiency and safety of filter plate replacement, reduces the time and risk of manual operation, and improves replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of vertical disc filters, and particularly relates to a filter plate replacing device of a vertical disc filter, which comprises a vertical disc filter and a replacing device arranged on the vertical disc filter, a filter plate is arranged on the vertical disc filter, a nut is arranged on the filter plate, the replacing device comprises a support frame and a clamping plate, the support frame is hollow, and the clamping plate is arranged on the support frame. Sliding grooves are formed in the two sides of the supporting frame, the clamping plates are symmetrically arranged in the supporting frame in a sliding mode, sliding blocks are arranged on the two sides of each clamping plate, the sliding blocks are arranged in the sliding grooves in a sliding mode, the clamping plates and the nuts are tightly attached by changing the distance between the clamping plates, and the replacing device is rotated to disassemble the filter plate. When the replacement device extends into the connecting hole, the arc surface of the gasket is in contact with the inner wall of the connecting hole, and when the replacement device is rotated, the gasket slides in the connecting hole and is in contact with the connecting hole, so that the replacement device can be kept at a horizontal position, and the filter plate is convenient to position.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical disc filters, in particular to a filter plate replacement device for a vertical disc filter. Background Art

[0002] The filter plate of the vertical disc filter is fan-shaped, with a nut at the bottom of the filter plate and a screw rod on the vertical disc filter. When disassembling and assembling the filter plate, connect the nut and the screw rod.

[0003] The filter plates of the disc filter need to be replaced frequently. The current replacement method is mostly manual replacement, that is, workers climb into the disc filter and remove the filter plates with tools. This method is time-consuming and there are certain safety hazards when workers enter the machine.

[0004] Therefore, a replacement device is designed to increase the efficiency of filter plate replacement and reduce the occurrence rate of safety accidents. Utility Model Content

[0005] In view of the technical problems existing in the background technology, the purpose of the utility model is to provide a filter plate replacement device for a vertical disc filter, which can adjust the distance between the clamping plates and extend them from the connecting holes, so that the clamping plates and nuts are tightly attached, and the filter plate can be removed from the vertical disc filter by rotating the replacement device.

[0006] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0007] A filter plate replacement device for a vertical disc filter comprises a vertical disc filter and a replacement device arranged on the vertical disc filter, the vertical disc filter being provided with a filter plate, the filter plate being provided with a nut, the filter plate and the vertical disc filter being connected by threads, the replacement device comprising a support frame and a clamping plate, the support frame being hollow inside, slide grooves being provided on both sides of the support frame, the clamping plates being symmetrically and slidably arranged inside the support frame, sliders being provided on both sides of the clamping plates, the sliders being slidably arranged in the slide grooves, the clamping plates and the nuts being made to fit tightly by changing the distance between the clamping plates, and the filter plate can be removed by rotating the replacement device.

[0008] Preferably, a notch is provided at one end of the splint, and a handle is provided at one end of the support frame.

[0009] Preferably, a connecting hole is provided on one side of the vertical disc filter, the connecting hole is aligned with the filter plate, and a positioning block is provided on the outer side of the connecting hole.

[0010] Preferably, sliding components are arranged on both sides of the support frame, and the sliding components include a support rod and a gasket, one end of the support rod is connected to the support frame, and the other end of the support rod is connected to the gasket.

[0011] Preferably, the gasket is arc-shaped, and at least two sliding components are symmetrically arranged on the support frame.

[0012] Preferably, a connecting block is provided on the support frame, the connecting block is arranged at the position of the slide groove, and a threaded hole is provided on the connecting block.

[0013] Preferably, a rotation hole is provided on the sliding block, the threaded hole and the rotation hole are aligned, and bolts are provided in the threaded hole and the rotation hole.

[0014] Preferably, the interior of the positioning block is through-connected, and a positioning groove is provided on the positioning block, and the shape of the positioning groove is consistent with the shape of the sliding component.

[0015] The utility model has the following advantages and beneficial effects:

[0016] 1. In the utility model, the shapes of the positioning groove and the sliding assembly are consistent, the positions of the filter plates are unified, and the positioning block can speed up the time of positioning the clamping plate and increase the efficiency of filter plate replacement.

[0017] 2. In the utility model, the gasket is arc-shaped. When the replacement device is extended into the connecting hole, the arc surface of the gasket contacts the inner wall of the connecting hole. When the replacement device is rotated, the gasket slides inside the connecting hole. The gasket contacts the connecting hole, which can keep the replacement device in a horizontal position, making it easy to position the filter plate.

[0018] 3. The utility model has a simple structure, is easy to operate, and is convenient for disassembling the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A cross-sectional connection diagram of a filter plate replacement device for a vertical disc filter provided by the utility model;

[0020] Figure 2 A schematic diagram of the filter plate structure of a filter plate replacement device for a vertical disc filter provided by the utility model;

[0021] Figure 3 A schematic diagram of the positioning block structure of a filter plate replacement device for a vertical disc filter provided by the utility model;

[0022] Figure 4 A schematic diagram of the support frame structure of a filter plate replacement device for a vertical disc filter provided by the utility model;

[0023] Figure 5 A schematic diagram of a clamping plate structure of a filter plate replacement device for a vertical disc filter provided by the utility model;

[0024] Figure 6 A schematic diagram of the connection between a clamping plate and a support frame of a filter plate replacement device for a vertical disc filter provided by the utility model;

[0025] Figure 7A schematic diagram of a replacement device and a connection hole of a filter plate replacement device for a vertical disc filter provided by the utility model;

[0026] Icon: 1-vertical disc filter, 101-filter plate, 102-nut, 103-connecting hole, 2-positioning block, 21-positioning slot, 3-support frame, 31-slide slot, 32-connecting block, 321-threaded hole, 33-handle, 4-support rod, 41-gasket, 5-clamp, 51-slider, 52-rotating hole, 53-slot, 54-bolt. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example

[0030] like Figure 1-7 As shown, a filter plate replacement device for a vertical disc filter comprises a vertical disc filter 1 and a replacement device arranged on the vertical disc filter 1, the vertical disc filter 1 comprises a core shaft and a plurality of filter plates 101 arranged circumferentially of the core shaft, a nut 102 is arranged on the filter plate 101, the filter plate 101 is threadedly connected to the core shaft of the vertical disc filter 1 through the nut 102, a connecting hole 103 is arranged on one side of the vertical disc filter 1, the connecting hole 103 is aligned with the filter plate 101, a positioning block 2 is arranged on the outer side of the connecting hole 103, the replacement device comprises a support frame 3 and a clamping plate 5, the clamping plate 5 is arranged in the support frame 3, the distance between the clamping plates 5 is changed, and the clamping plates 5 and the nuts 102 are made to fit tightly, and the replacement device is rotated to remove the filter plate 101 from the vertical disc filter 1.

[0031] like Figure 1 , 4As shown in , 5, 6, and 7, the interior of the support frame 3 is hollow, and slide grooves 31 are provided on both sides of the support frame 3. The slide grooves 31 penetrate into the interior of the support frame 3. An adjusting mechanism is provided on the support frame 3, and the adjusting mechanism includes a connecting block 32 and a slider 51. The connecting block 32 is provided on the support frame 3, and the slider 51 is provided on the clamping plate 5. The connecting block 32 is provided at the upper and lower ends of the slide groove 31, and a threaded hole 321 is provided on the connecting block 32. The clamping plate 5 is symmetrically and slidably provided on the inner wall of the support frame 3, and the slider 51 is slidably provided in the slide groove 31. The slider 51 extends from the slide groove 31 to the outside of the support frame 3, and the slider 51 and the connecting block 32 are docked. A rotating hole 52 is provided on the slider 51, and the threaded hole 321 is aligned with the rotating hole 52. A bolt 54 is provided in the threaded hole 321, and the bottom end of the bolt 54 is rotatably provided in the rotating hole 52. The distance between the two clamping plates 5 can be adjusted by rotating the bolt 54.

[0032] like Figure 1 , 3 As shown in , 4, 5, and 6, a notch 53 is provided at one end of the clamping plate 5, and the notch 53 is provided at a symmetrical position of the two clamping plates 5. The shape of the notch 53 is arc-shaped, which is convenient for clamping the nut 102. The notch 53 extends into the interior of the clamping plate 5, and the two clamping plates 5 extend into the filter plate 101, so that the notch 53 and the nut 102 are in contact. A handle 33 is provided at one end of the support frame 3, and the handle 33 is rotated to drive the replacement device to rotate. Sliding components are provided on both sides of the support frame 3. The sliding components include a support rod 4 and a gasket 41. One end of the support rod 4 is connected to the support frame 3, and the other end is connected to the gasket 41. The gasket 41 is arc-shaped, and the support Eight sliding components are arranged on the support frame 3. When the sliding component is extended into the connecting hole 103, the gasket 41 contacts with the inside of the connecting hole 103. The sliding component is arranged on the same plane as the threaded hole 321, and the length of the support rod 4 is greater than the width of the connecting block 32. The positioning block 2 is penetrated inside, and a positioning groove 21 is arranged on the positioning block 2. The shape of the positioning groove 21 is consistent with the shape of the sliding component. The splint 5 of the replacement device is first inserted into the connecting hole 103 from the inside of the positioning block 2, and the support frame 3 is also inserted from the positioning block 2. At this time, the sliding component is inserted from the positioning groove 21, so that the replacement device is in a parallel position.

[0033] Working principle: Different vertical disc filters 1 may have different sizes of filter plates 101. Adjust the bolts 54 to make the clamps 5 move closer or farther away from each other so that the clamps 5 can clamp the nuts 102. Hold the handle 33 and insert the replacement device into the positioning block 2. Insert the sliding assembly from the positioning groove 21 and make all the sliding assemblies extend into the connecting hole 103. The gasket 41 fits the inner wall of the connecting hole 103. When the clamps 5 gradually approach the bottom of the filter plate 101, due to the distance between the clamps 5, the clamps 5 is continuously extended, and the filter plate 101 is between the two clamping plates 5. When the notch 53 and the nut 102 are in close contact, the handle 33 is rotated to rotate the replacement device. At this time, the support frame 3 and the clamping plate 5 rotate, and the gasket 41 on the support frame 3 slides in the connecting hole 103. The clamping plate 5 drives the nut 102 to rotate, and the filter plate 101 is unscrewed from the vertical disk filter 1. The vertical disk filter 1 is rotated to align the next filter plate 101 with the connecting hole 103. The above operation can be repeated continuously to unscrew all the filter plates 101.

[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A filter plate replacement device for a vertical disc filter, comprising a vertical disc filter and a replacement device arranged on the vertical disc filter, wherein the vertical disc filter is provided with a filter plate, and a nut is provided on the filter plate, and the filter plate is threadedly connected to the vertical disc filter through the nut, characterized in that: The replacement device includes a support frame and a clamping plate. The support frame is hollow inside, and sliding grooves are arranged on both sides of the support frame. The clamping plates are symmetrically and slidably arranged inside the support frame. An adjustment mechanism is arranged on the support frame. The adjustment mechanism is used to drive the two clamping plates to move closer to or away from each other. By changing the distance between the clamping plates, the clamping plates and the nuts are made to fit tightly, and the replacement device is rotated to remove the filter plate.

2. A filter plate replacement device for a vertical disc filter according to claim 1, characterized in that: The adjusting mechanism comprises a connecting block and a sliding block, wherein the connecting block is arranged on the supporting frame, the sliding block is arranged on the clamping plate, and the sliding block is slidably arranged in the sliding groove.

3. A filter plate replacement device for a vertical disc filter according to claim 2, characterized in that: One end of the clamping plate is provided with a notch, and one end of the supporting frame is provided with a handle.

4. A filter plate replacement device for a vertical disc filter according to claim 3, characterized in that: A connecting hole is arranged on one side of the vertical disc filter, the connecting hole is arranged in alignment with the filter plate, and a positioning block is arranged on the outer side of the connecting hole.

5. A filter plate replacement device for a vertical disc filter according to claim 4, characterized in that: Sliding components are arranged on both sides of the support frame. The sliding components include a support rod and a gasket. One end of the support rod is connected to the support frame, and the other end is connected to the gasket.

6. A filter plate replacement device for a vertical disc filter according to claim 5, characterized in that: The gasket is in an arc shape, and at least two sliding components are symmetrically arranged on the support frame.

7. A filter plate replacement device for a vertical disc filter according to claim 6, characterized in that: The connecting block is arranged at the position of the slide groove, and a threaded hole is arranged on the connecting block.

8. The filter plate replacement device of a vertical disc filter according to claim 7, characterized in that: The sliding block is provided with a rotation hole, the threaded hole and the rotation hole are aligned, and bolts are provided in the threaded hole and the rotation hole, and the bottom end of the bolt is rotatably arranged in the rotation hole.

9. A filter plate replacement device for a vertical disc filter according to claim 8, characterized in that: The interior of the positioning block is through-connected, and a positioning groove is provided on the positioning block. The shape of the positioning groove is consistent with the shape of the sliding component.