Raw material batching system
By integrating the mixing tower, batching system and other equipment on a base, a high-integration raw material batching system was designed, which solved the problem of low integration of the existing system and improved batching efficiency.
Patent Information
- Application Number
- CN202420503745.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing raw material batching system has low integration, resulting in complex processes and inefficient efficiency.
A high-integrated raw material batching system is designed, and the unified batching and discharge of raw materials is achieved by integrating a mixing tower, batching system, hoist, mixing silo and feeder on a base.
Through premix and unified material discharge, the system significantly improves integration and efficiency and reduces redundant workload.
Smart Images

Figure CN222489885U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement production, in particular to a raw material batching system. Background Art
[0002] Cement raw material is a material made of lime raw material, clay raw material and a small amount of correction raw material (sometimes mineralizer, seed crystal, etc. are added, and coal is also added during vertical kiln production). The material is ground to a certain fineness in proportion and is called cement raw material.
[0003] In the prior art, the batching of raw materials often requires multiple devices to be carried out in steps. Since raw materials involve many types of raw materials (especially the production of special cement), different types of raw materials need to be processed separately and finally transported to one location for final mixing. This process involves a lot of redundant work, such as raw material weighing and transportation. Therefore, the current raw material batching process is relatively complicated and inefficient.
[0004] For this purpose, our company provides a highly integrated batching system. After all raw materials are proportioned in one system, they are finally discharged in a unified manner, which greatly reduces the workload and improves efficiency. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies of the prior art, the utility model provides a raw material batching system, which solves the problem of low integration of the prior raw material batching system.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material batching system, comprising a base, on which a stirring tower, a batching system, a first elevator, a mixing bin, a second elevator and a feeder are respectively arranged.
[0009] The feeder conveys the raw materials to the mixing bin through the second elevator, and the mixing bin conveys the raw materials to the batching system through the first elevator.
[0010] A material conveyor is arranged at the bottom of the mixing tower, and a material discharge port of the material conveyor faces the batching system.
[0011] Feeding silo: The feeding silo lifts the materials to the top inlet of the mixing tower through the lifting pipe.
[0012] As a further preferred embodiment, the batching system includes a first feed bin and a second feed bin located at the top, wherein the first feed bin is located directly below the first elevator, and the second feed bin is located directly below the material conveyor, and the bottoms of the first feed bin and the second feed bin are commonly connected to a batching box, and the tops of the batching box are respectively provided with measuring devices for weighing the materials in the first feed bin and the second feed bin, and the bottom of the batching box is provided with a discharge port.
[0013] As further preferred, the second elevator is a rotatable structure, and its rotation center is located directly below the feeder. A rotating bracket is provided at the bottom of the second elevator, and an arc-shaped slide groove is opened on the base, and the rotating bracket is slidably installed on the arc-shaped slide groove.
[0014] As further preferred, the mixing bin comprises a bin body, a plurality of partitions are arranged in the bin body, and the partitions divide the bin body into a plurality of small bins, and a conveyor belt is arranged below the bin body.
[0015] (III) Beneficial effects
[0016] The utility model provides a raw material batching system, which has the following beneficial effects:
[0017] The raw material batching system integrates multiple mixing towers and mixing silos in one place, and connects the mixing towers, mixing silos and batching system through a hoist to facilitate loading. The mixing tower and mixing silo work synchronously in the early stage. After pre-mixing the relevant raw materials, they are finally sent to the batching system for weighing and batching, and finally the materials are discharged uniformly. The whole system has a high degree of integration and the efficiency has been significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is an enlarged diagram of the structure of the batching system of the utility model;
[0020] Figure 3 This is an enlarged view of the mixing bin structure of the utility model.
[0021] In the figure: 1. base; 2. mixing tower; 3. batching system; 31. first feed bin; 32. second feed bin; 33. metering device; 34. batching box; 35. discharge port; 4. first elevator; 5. mixing bin; 51. bin body; 52. small bin; 53. conveyor belt; 6. second elevator; 7. feeder; 8. feeding bin; 9. lifting pipeline; 10. material conveyor; 12. rotating bracket; 13. arc chute. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1 As shown, the utility model provides a technical solution: a raw material batching system, including a base 1, on which a stirring tower 2, a batching system 3, a first elevator 4, a mixing bin 5, a second elevator 6 and a feeder 7 are respectively arranged. As for the first and second elevators 4 / 6, a belt transmission structure or a hopper conveying structure can be adopted, and the above two structures are both existing technologies.
[0024] The feeder 7 conveys the raw materials to the mixing bin 5 through the second elevator 6. The mixing bin 5 includes a bin body 51. A plurality of partitions are arranged in the bin body 51. The partitions divide the bin body 51 into a plurality of small bins 52. The advantage of providing a plurality of small bins 52 is that the raw materials are contained in partitions, thereby avoiding a large amount of raw materials from piling up in one place, causing blockage of the raw materials or uneven mixing. A conveyor belt 53 is arranged under the bin body 51.
[0025] like Figure 1 , 3 As shown, the second elevator 6 is a rotatable structure, and its rotation center is located directly below the feeder 7 (the second elevator 6 is driven to rotate by a motor). A rotating bracket 12 is provided at the bottom of the second elevator 6, and an arc-shaped slide groove 13 is provided on the base 1. The rotating bracket 12 is slidably installed on the arc-shaped slide groove 13. The mixing bin 5 transports the raw materials to the batching system 3 through the first elevator 4. The purpose of designing the second elevator 6 as a rotatable structure is to facilitate its discharge of raw materials to each small bin 52.
[0026] like Figure 1-2 As shown, the batching system 3 includes a first feed bin 31 and a second feed bin 32 located at the top, wherein the first feed bin 31 is located directly below the first elevator 4, and the second feed bin 32 is located directly below the material conveyor 10. The bottoms of the first feed bin 31 and the second feed bin 32 are commonly connected to a batching box 34, and a stirrer is provided in the batching box 34, which is not shown in the figure. The top of the batching box 34 is provided with a metering device 33 for weighing the materials in the first feed bin 31 and the second feed bin 32, and the bottom of the batching box 34 is provided with a discharge port 35.
[0027] like Figure 1 As shown, a material conveyor 10 (using a screw conveyor shaft) is provided at the bottom of the mixing tower 2 , and a discharge port of the material conveyor 10 faces the batching system 3 .
[0028] The feeding bin 8 lifts the material to the top entrance of the mixing tower 2 through the lifting pipe 9.
[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field.
[0030] When in use, cement raw materials and clay materials are poured into the feeding bin 8, then lifted to a high place through the lifting pipe 9, and sent to the mixing tower 2 for mixing. After mixing, they are sent to the first feeding bin 31 through the material conveyor 10 at the bottom.
[0031] On the other hand, the corrected raw materials are simultaneously poured into the feeder 7, and then sent to the mixing bin 5 through the second elevator 6. After the corrected raw materials are mixed in the mixing bin 5, they are transported out by the ventilated conveyor belt conveyor 53 and transferred to the first elevator 4, and sent to the second feeding bin 32 through the first elevator 4.
[0032] After being weighed by the metering device 33 , the above raw materials are introduced into the batching box 34 , and after secondary mixing in the batching box 34 , they are discharged through the discharge port 35 .
[0033] In summary, the raw material batching system integrates multiple mixing towers and mixing silos in one place, and connects the mixing tower, mixing silo and batching system through a hoist to facilitate loading. The mixing tower and mixing silo work synchronously in the early stage, and the relevant raw materials are pre-mixed and finally sent to the batching system for weighing and batching, and finally the materials are discharged uniformly. The whole system has a high degree of integration and the efficiency has been significantly improved.
[0034] It should be noted that the electrical components appearing in this article are all connected to the external main controller and 220V or 380V mains electricity, and the main controller can be a conventional known device for controlling computers, etc. Its control principle, internal structure and control switch mode are all conventional means of the prior art, which are directly quoted here without further elaboration. In this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material batching system, characterized in that: The invention comprises a base (1), on which a stirring tower (2), a batching system (3), a first elevator (4), a mixing bin (5), a second elevator (6) and a feeder (7) are respectively arranged; The feeder (7) transports the raw materials to the mixing bin (5) via the second elevator (6), and the mixing bin (5) transports the raw materials to the batching system (3) via the first elevator (4); A material conveyor (10) is provided at the bottom of the mixing tower (2), and a material discharge port of the material conveyor (10) faces the batching system (3); A feeding bin (8) is provided, wherein the feeding bin (8) lifts the material to the top entrance of the mixing tower (2) through a lifting pipe (9).
2. A raw material batching system according to claim 1, characterized in that: The batching system (3) comprises a first feed bin (31) and a second feed bin (32) located at the top, wherein the first feed bin (31) is located directly below the first elevator (4), and the second feed bin (32) is located directly below the material conveyor (10). The bottoms of the first feed bin (31) and the second feed bin (32) are connected to a batching box (34). The top of the batching box (34) is provided with a metering device (33) for weighing the materials in the first feed bin (31) and the second feed bin (32), respectively. The bottom of the batching box (34) is provided with a discharge port (35).
3. A raw material batching system according to claim 1, characterized in that: The second elevator (6) is a rotatable structure, and its rotation center is located directly below the feeder (7). A rotating bracket (12) is provided at the bottom of the second elevator (6), and an arc-shaped slide groove (13) is provided on the base (1), and the rotating bracket (12) is slidably installed on the arc-shaped slide groove (13).
4. A raw material batching system according to claim 1, characterized in that: The mixing bin (5) comprises a bin body (51), wherein a plurality of partitions are arranged inside the bin body (51), and the partitions divide the bin body (51) into a plurality of small bins (52). A conveyor belt (53) is arranged below the bin body (51).