Rapid feeding device for magnetic separator
By designing a fast feeding device for magnetic separator, including crushing wall scraping units and screening centralized crushing units, the problems of loading and slurry waste of magnetic separator are solved, and the magnetic separation efficiency and production quality are improved.
Patent Information
- Application Number
- CN202421140512.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing magnetic separator is troublesome to load, and the slurry is easy to accumulate, resulting in a decrease in magnetic separation efficiency, and fine dust can easily adhere to the conveyor belt, causing waste of slurry.
A fast feeding device is designed, including a crushing wall scraping unit and a screening centralized crushing unit. The crushing and wall scraping unit realizes reciprocating lifting and lowering when the reciprocating screw rotates, and scrapes away the slurry particles stuck to the inner wall during the stirring process. The screening centralized crushing unit completes the crushing and screening of slurry particles through primary and secondary screening mesh plates, and the unfinished slurry is collected uniformly through the centralized collection port.
The feeding efficiency of the magnetic separator is improved, the accumulation and waste of slurry is avoided, and the thoroughness of the magnetic separator process and the production quality are ensured.
Smart Images

Figure CN222490291U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding and screening devices for magnetic separators, in particular to a fast feeding device for magnetic separators. Background Art
[0002] Magnetic separator is a screening device used to remove iron powder from recycled powder particles. After the slurry flows into the tank through the feed box, the ore particles enter the feeding area of the tank in a loose state under the action of the water flow of the feed water pipe. Under the action of the magnetic field, the magnetic ore particles are magnetically gathered to form "magnetic clusters" or "magnetic chains". The "magnetic clusters" or "magnetic chains" are affected by the magnetic force in the slurry and move toward the magnetic poles and are adsorbed on the cylinder. Since the polarity of the magnetic poles is arranged alternately along the rotation direction of the cylinder and is fixed during operation, the "magnetic clusters" or "magnetic chains" produce magnetic stirring due to the alternation of magnetic poles when the "magnetic clusters" or "magnetic chains" rotate with the cylinder. Non-magnetic minerals such as gangue mixed in the "magnetic clusters" or "magnetic chains" fall off during the turning, and the "magnetic clusters" or "magnetic lotuses" that are finally adsorbed on the surface of the cylinder are the concentrates.
[0003] However, the current magnetic separator is troublesome to load, and the slurry is easy to pile up, which makes the magnetic separator unable to effectively screen the raw ore, reducing the efficiency of magnetic separation, and some fine dust is easy to adhere to the surface of the conveyor belt, causing waste of slurry.
[0004] For example, a new type of automatic feeding device for a magnetic separator disclosed in Chinese patent publication number CN213590779U evenly disperses the slurry through the partition in the buffer plate, so that the slurry sent out by the conveyor belt is more evenly dispersed, and the slurry can evenly fall into the magnetic separator, making the screening of the slurry more thorough and improving the effect of magnetic separation. A brush roller is provided to brush off and collect the dusty slurry adhering to the conveyor belt, thereby reducing the waste of slurry.
[0005] The existing technology has the following problems:
[0006] However, there are large particles in the slurry. When the large particles reach the tank body, they may get stuck between the tank body and the magnetic separation roller, causing scratches on the surface of the magnetic separation roller or even damage to the magnetic separation roller, thereby causing mechanical failure and reducing production quality. Therefore, the particle slurry needs to be screened multiple times. Utility Model Content
[0007] The utility model provides a fast feeding device for a magnetic separator to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0009] A fast feeding device for a magnetic separator, comprising a feeding seat for the magnetic separator, a feeding cavity being arranged in the feeding seat, a feeding device being arranged at the feeding cavity, the feeding device comprising a crushing and scraping unit and a screening and concentrated crushing unit, the crushing and scraping unit being installed above the feeding seat for the magnetic separator, and the screening and concentrated crushing unit being installed below the feeding seat for the magnetic separator;
[0010] The crushing and scraping unit includes a crushing shaft, and transmission parts are symmetrically distributed at the axis and both ends of the crushing shaft. The transmission part is connected to a wall-scraping telescopic rod. A wall-scraping cleaning plate is arranged at the bottom of the wall-scraping telescopic rod. The bottom of the wall-scraping cleaning plate is made of lightweight aluminum plate. A crushing rod is connected to the feed chamber below the crushing shaft.
[0011] The transmission parts are composed of three groups of meshing gears and two groups of reciprocating screw rods. One group of meshing gears is located on the crushing shaft, and the other two groups of meshing gears are symmetrically distributed at both ends of the middle meshing gear. The middle meshing gear is meshed and connected with the meshing gears at both ends. The reciprocating screw rod is vertically installed on the top of the magnetic separator feed seat and is respectively connected with the meshing gear keys.
[0012] A further improvement of the technical solution of the utility model is that: the crushing shaft is vertically installed on the top of the magnetic separator feed seat, the crushing shaft is rotatably connected to the magnetic separator feed seat, the transmission member is transmission-connected to the crushing shaft, the wall scraping telescopic rod is fixedly connected to the transmission member, the wall scraping telescopic rod is slidingly connected to the magnetic separator feed seat, the crushing shaft is rotatably connected to the magnetic separator feed seat, and the crushing shaft is fixedly connected to the crushing rod.
[0013] The utility model realizes reciprocating lifting and lowering by the telescopic wall scraping rod in the crushing and scraping unit during the rotation of the reciprocating screw rod, so as to scrape off the slurry particles adhering to the inner wall during the stirring process, and the crushing rod is not affected by the scraping of the telescopic wall scraping rod, and the crushing rod still completes the crushing operation, thereby avoiding reducing the feeding efficiency while ensuring the cleanliness of the inner wall.
[0014] A further improvement of the technical solution of the utility model is that the screening and centralized crushing unit includes a guide discharge plate, two groups of the guide discharge plates are provided and are symmetrically distributed at both ends of the feed chamber, a primary screening mesh plate is provided between the guide discharge plates, and an opening is provided on one side of the guide discharge plate, the primary screening mesh plate is tilted, a secondary screening mesh plate is provided directly below the primary screening mesh plate, the secondary screening mesh plate is tilted, and a centralized collection port is provided on one side of the feed chamber.
[0015] A further improvement of the technical solution of the utility model is that: the guide blanking plate is welded to the inner wall of the feed chamber, the primary screening mesh plate is fixedly mounted on the guide blanking plate, and the secondary screening mesh plate is fixedly mounted on the processing chamber.
[0016] A further improvement of the technical solution of the utility model is that: a collecting seat is arranged directly below the secondary screening mesh plate, a centralized crushing box is arranged at the bottom of the collecting seat, a centralized crushing shaft is arranged in the centralized crushing box, one end of the centralized crushing shaft is connected to a driving motor, a supporting concave plate is arranged at the bottom of the centralized crushing box, a sliding groove is arranged in the supporting concave plate, a sealing plate is arranged in the sliding groove, a fixed plate is arranged at the bottom of the sealing plate, and an electric push rod is connected to one side of the fixed plate.
[0017] The utility model screens the slurry after the slurry particles are crushed by setting a primary screening mesh plate and a secondary screening mesh plate in the screening centralized crushing unit. The incompletely crushed slurry is uniformly collected through a centralized collection port to avoid adulteration and improve the production quality of subsequent slurry. The slurry is centrally crushed again through a centralized crushing shaft and a sealing plate to ensure the production quality.
[0018] A further improvement of the technical solution of the utility model is that: the collecting seat is fixedly installed in the feed chamber, the centralized crushing shaft is rotatably connected to the centralized crushing box, the centralized crushing box is fixedly installed on the top of the supporting concave plate, the centralized crushing shaft is connected to the driving motor through a coupling, the sealing plate is slidably connected to the supporting concave plate through a sliding groove, the sealing plate is welded to the fixed plate, and the electric push rod is limitedly connected to the sealing plate.
[0019] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0020] The utility model provides a rapid feeding device for a magnetic separator, which screens the ore pulp after the ore pulp particles are crushed by arranging a primary screening mesh plate and a secondary screening mesh plate in a screening centralized crushing unit, and collects the ore pulp that is not completely crushed uniformly through a centralized collection port, thereby avoiding doping and improving the production quality of subsequent ore pulp, and the ore pulp is centrally crushed again through a centralized crushing shaft and a sealing plate, thereby ensuring the production quality.
[0021] The utility model provides a rapid feeding device for a magnetic separator, which realizes reciprocating lifting and lowering through the telescopic wall scraping rod in the crushing and scraping unit during the rotation of the reciprocating screw rod, so as to scrape off the ore pulp particles adhering to the inner wall during the stirring process, and the crushing rod is not affected by the scraping telescopic rod during the scraping process, and the crushing rod still completes the crushing operation, thereby avoiding reducing the feeding efficiency while ensuring the cleanliness of the inner wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the feeding device of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the crushing and scraping unit of the utility model;
[0025] Figure 4 This is a structural schematic diagram of the screening and centralized crushing unit of the utility model.
[0026] In the figure: 1. Magnetic separator feed seat; 201. Crushing shaft; 202. Transmission member; 203. Wall scraping telescopic rod; 204. Wall scraping cleaning plate; 205. Crushing rod; 301. Guide unloading plate; 302. Primary screening mesh plate; 303. Secondary screening mesh plate; 304. Centralized collection port; 305. Collection seat; 306. Centralized crushing box; 307. Centralized crushing shaft; 308. Driving motor; 309. Support concave plate; 310. Sealing plate; 311. Fixed plate; 312. Electric push rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0029] Embodiment 1: A fast feeding device for a magnetic separator, comprising a feeding seat 1 for a magnetic separator, a feeding cavity being arranged in the feeding seat 1 for a magnetic separator, a feeding device being arranged at the feeding cavity, the feeding device comprising a crushing and scraping unit and a screening and concentrated crushing unit, the crushing and scraping unit being installed above the feeding seat 1 for a magnetic separator, and the screening and concentrated crushing unit being installed below the feeding seat 1 for a magnetic separator;
[0030] The crushing and scraping unit includes a crushing shaft 201, and transmission parts 202 are symmetrically distributed at the axis and both ends of the crushing shaft 201. The transmission part 202 is connected to a wall-scraping telescopic rod 203. A wall-scraping cleaning plate 204 is arranged at the bottom of the wall-scraping telescopic rod 203. The bottom of the wall-scraping cleaning plate 204 is made of lightweight aluminum plate. A crushing rod 205 is connected to the feed chamber below the crushing shaft 201.
[0031] The transmission member 202 is composed of three groups of meshing gears and two groups of reciprocating screws. One group of meshing gears is located on the crushing shaft 201, and the other two groups of meshing gears are symmetrically distributed at both ends of the middle meshing gear. The middle meshing gear is meshed and connected with the meshing gears at both ends. The reciprocating screw is vertically rotatably installed on the top of the magnetic separator feed seat 1 and is respectively connected with the meshing gear keys.
[0032] The crushing shaft 201 is vertically installed on the top of the magnetic separator feed seat 1, the crushing shaft 201 is rotatably connected to the magnetic separator feed seat 1, the transmission member 202 is transmission-connected to the crushing shaft 201, the wall scraping telescopic rod 203 is fixedly connected to the transmission member 202, the wall scraping telescopic rod 203 is slidingly connected to the magnetic separator feed seat 1, the crushing shaft 201 is rotatably connected to the magnetic separator feed seat 1, and the crushing shaft 201 is fixedly connected to the crushing rod 205.
[0033] The utility model realizes reciprocating lifting and lowering by the telescopic wall scraping rod 203 in the crushing and scraping unit during the rotation of the reciprocating screw rod, so as to scrape off the slurry particles adhering to the inner wall during the stirring process, and the crushing rod 205 is not affected by the scraping of the telescopic wall scraping rod 203, and the crushing rod 205 still completes the crushing operation, thereby avoiding reducing the feeding efficiency while ensuring the cleanliness of the inner wall.
[0034] Embodiment 2: On the basis of embodiment 1: the screening and centralized crushing unit comprises a guide discharge plate 301, two groups of guide discharge plates 301 are provided and are symmetrically distributed at both ends of the feed chamber, a primary screening mesh plate 302 is provided between the guide discharge plates 301, and an opening is provided on one side of the guide discharge plates 301, the primary screening mesh plate 302 is tilted, a secondary screening mesh plate 303 is provided directly below the primary screening mesh plate 302, the secondary screening mesh plate 303 is tilted, and a centralized collection port 304 is provided on one side of the feed chamber.
[0035] The guide plate 301 is welded to the inner wall of the feed chamber, the primary screening mesh plate 302 is fixedly mounted on the guide plate 301, and the secondary screening mesh plate 303 is fixedly mounted on the processing chamber.
[0036] A collecting seat 305 is arranged directly below the secondary screening mesh plate 303, a centralized crushing box 306 is arranged at the bottom of the collecting seat 305, a centralized crushing shaft 307 is arranged in the centralized crushing box 306, one end of the centralized crushing shaft 307 is connected to a driving motor 308, a supporting concave plate 309 is arranged at the bottom of the centralized crushing box 306, a sliding groove is arranged in the supporting concave plate 309, a sealing plate 310 is arranged in the sliding groove, a fixing plate 311 is arranged at the bottom of the sealing plate 310, and an electric push rod 312 is connected to one side of the fixing plate 311.
[0037] The utility model screens the slurry after the slurry particles are crushed by setting a primary screening mesh plate 302 and a secondary screening mesh plate 303 in the screening centralized crushing unit. The incompletely crushed slurry is uniformly collected through a centralized collection port 304 to avoid doping and improve the subsequent production quality of the slurry. The slurry is centrally crushed again through a centralized crushing shaft 307 and a sealing plate 310 to ensure the production quality.
[0038] The collecting seat 305 is fixedly installed in the feeding chamber, the centralized crushing shaft 307 is rotatably connected to the centralized crushing box 306, the centralized crushing box 306 is fixedly installed on the top of the supporting concave plate 309, the centralized crushing shaft 307 is connected to the driving motor 308 through a coupling, the sealing plate 310 is slidably connected to the supporting concave plate 309 through a sliding groove, the sealing plate 310 is welded to the fixed plate 311, and the electric push rod 312 is limitedly connected to the sealing plate 310.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A rapid feeding device for a magnetic separator, comprising a magnetic separator feeding seat (1), characterized in that: A feed cavity is provided in the magnetic separator feed seat (1), and a feed device is provided in the feed cavity. The feed device comprises a crushing and scraping unit and a screening and concentrated crushing unit. The crushing and scraping unit is installed above the magnetic separator feed seat (1), and the screening and concentrated crushing unit is installed below the magnetic separator feed seat (1); The crushing and scraping unit comprises a crushing shaft (201), transmission members (202) are symmetrically distributed at the axis and at both ends of the crushing shaft (201), the transmission member (202) is connected to a wall scraping telescopic rod (203), a wall scraping cleaning plate (204) is arranged at the bottom of the wall scraping telescopic rod (203), the bottom of the wall scraping cleaning plate (204) is made of a light aluminum plate material, and a crushing rod (205) is connected to the feeding chamber below the crushing shaft (201).
2. A fast feeding device for a magnetic separator according to claim 1, characterized in that: The crushing shaft (201) is vertically mounted on the top of the magnetic separator feed seat (1); the crushing shaft (201) is rotatably connected to the magnetic separator feed seat (1); the transmission member (202) is transmission-connected to the crushing shaft (201); the wall-scraping telescopic rod (203) is fixedly connected to the transmission member (202); the wall-scraping telescopic rod (203) is slidably connected to the magnetic separator feed seat (1); the crushing shaft (201) is rotatably connected to the magnetic separator feed seat (1); and the crushing shaft (201) is fixedly connected to the crushing rod (205).
3. A fast feeding device for a magnetic separator according to claim 1, characterized in that: The screening and centralized crushing unit comprises a guide discharge plate (301), wherein two groups of the guide discharge plates (301) are provided and are symmetrically distributed at both ends of the feed chamber, a primary screening mesh plate (302) is provided between the guide discharge plates (301), and an opening is provided on one side of the guide discharge plate (301), the primary screening mesh plate (302) is tilted, a secondary screening mesh plate (303) is provided directly below the primary screening mesh plate (302), and the secondary screening mesh plate (303) is tilted, and a centralized collection port (304) is provided on one side of the feed chamber.
4. A fast feeding device for a magnetic separator according to claim 3, characterized in that: The guide plate (301) is welded to the inner wall of the feed chamber, the primary screening mesh plate (302) is fixedly mounted on the guide plate (301), and the secondary screening mesh plate (303) is fixedly mounted on the processing chamber.
5. A fast feeding device for a magnetic separator according to claim 3, characterized in that: A collecting seat (305) is arranged directly below the secondary screening screen plate (303); a centralized crushing box (306) is arranged at the bottom of the collecting seat (305); a centralized crushing shaft (307) is arranged in the centralized crushing box (306); one end of the centralized crushing shaft (307) is connected to a driving motor (308); a supporting concave plate (309) is arranged at the bottom of the centralized crushing box (306); a sliding groove is arranged in the supporting concave plate (309); a sealing plate (310) is arranged in the sliding groove; a fixing plate (311) is arranged at the bottom of the sealing plate (310); and one side of the fixing plate (311) is connected to an electric push rod (312).
6. A fast feeding device for a magnetic separator according to claim 5, characterized in that: The collecting seat (305) is fixedly installed in the feeding chamber, the centralized crushing shaft (307) is rotatably connected to the centralized crushing box (306), the centralized crushing box (306) is fixedly installed on the top of the supporting concave plate (309), the centralized crushing shaft (307) is connected to the driving motor (308) through a coupling, the sealing plate (310) is slidably connected to the supporting concave plate (309) through a sliding groove, the sealing plate (310) is welded to the fixing plate (311), and the electric push rod (312) is limit-connected to the sealing plate (310).
Citation Information
Patent Citations
Novel automatic feeding device of magnetic separator
CN213590779U