Spraying device for piston protective oil
By placing a piston on the first slide column of the piston protective oil spraying device and clamping the inner wall of the piston, the problem of inadequate spraying of the clamping part of the existing device is solved, and a more uniform spraying effect is achieved.
Patent Information
- Application Number
- CN202420199164.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-27
AI Technical Summary
When the existing piston protective oil spraying device clamps, it is easy to cause inadequate spraying of the clamping part to be sprayed, reducing the spraying effect.
A spraying device for piston protective oil is designed. By placing a piston on the first slide column and clamping it on the inner wall of the piston, the contact surface between the piston and the slide plate is reduced, thereby achieving more uniform spraying.
By reducing the contact surface between the piston and the slide, the comprehensiveness and uniformity of spraying protective oil are improved and the spraying effect is improved.
Smart Images

Figure CN222490569U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of piston production and processing, in particular to a spraying device for piston protective oil. Background Art
[0002] Piston protective oil spraying is usually carried out during the piston manufacturing process. The oil film is evenly sprayed on the piston surface through special spraying equipment. This oil film is usually composed of high-quality lubricating oil and additives, and has good wear resistance and chemical corrosion resistance. Spraying piston protective oil can extend the service life of the piston and improve the performance and reliability of the engine. In addition, it can also reduce the friction between the piston and the cylinder body, reduce energy loss and emissions.
[0003] However, when spraying protective oil on the piston surface, it is usually necessary to clamp the piston to prevent the piston from being unstable during spraying, resulting in uneven surface spraying. However, some existing spraying devices usually clamp the piston surface during actual use to make the spraying more stable. However, clamping the surface will cause the clamping part to be not sprayed in place, thereby reducing the spraying effect of the device on the piston. Therefore, it is urgent to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a piston protective oil spraying device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for spraying piston protective oil comprises a base, a spray box is installed at one end of the top of the base, a slide groove is horizontally opened on the top of the base, a slide plate is horizontally slidable on the top of the base, the slide plate slides on the surface of the slide groove, a sliding mechanism for sliding the slide plate is arranged inside the base, a fixing ring is fixedly connected to the top of the slide plate, a first slide column is sleeved inside the fixing ring, a lifting mechanism for lifting the first slide column is arranged inside the slide plate, a clamping mechanism is arranged inside the first slide column, a spray machine is installed on the top of the spray box, through the setting of the first slide column, the piston can be sleeved on the surface of the first slide column during use, and then the piston can be loosened, and the piston will be pushed upward at the same time, and the inner wall of the piston can be clamped at the same time, so that the contact surface between the piston and the slide plate is smaller, and the spraying of protective oil is more comprehensive.
[0007] The top end of the sliding panel also is provided with an interlocking structure, and the interlocking structure is hinged on the base, and the interlocking structure is hinged on the base with a plurality of interlocking plates, the interlocking plates being respectively provided at two ends of the sliding panel and a plurality of interlocking plates, and the interlocking plates are respectively provided at two ends of the sliding panel.
[0008] The camming mechanism is a kind of mechanism that is designed to move with the first pinion and the second pinion on a front face of the cam, and the mechanism has a first end in contact with the first pinion on a bottom face of the camming member, and a second end of the mechanism is connected to the first pinion on a front face of the cam.
[0009] The two levers are connected along the longitudinal axis of the two guide rails, and the two levers are connected along the longitudinal axis to the support frame, and the two levers are connected along the longitudinal axis to the support frame, and the two levers are connected along the longitudinal axis to the support frame.
[0010] Furthermore, a conduit is fixedly connected to the surface of the spray machine, a rotary joint is sleeved on the top of the spray box, one end of the conduit is installed inside the rotary joint, a horizontal column is rotatably provided at the bottom of the spray box, the bottom end of the rotary joint is installed at the center of the top of the horizontal column, an external gear ring is fixedly connected to the center of the top of the horizontal column, the external gear ring is sleeved on the surface of the rotary joint, both ends of the bottom of the horizontal column are fixedly connected to spray pipes, the two spray pipes are vertically arranged, a plurality of nozzles are fixedly connected to the surfaces of the two spray pipes, the plurality of nozzles are vertically evenly distributed, a feed pipe is installed on the surface of the spray machine, an oil tank is installed on one side of the surface of the spray box, the bottom end of the feed pipe is fixedly connected to the inside of the oil tank, and is used to spray the protective oil inside the oil tank through a plurality of nozzles, thereby coating the surface of the piston.
[0011] Preferably, a second gear rotates at the top of the spray box, the second gear meshes with the outer gear ring, and a second motor is installed on the top of the spray box. The output shaft of the second motor is fixedly connected to the top center of the second gear, so that the second gear and the outer gear ring mesh, thereby rotating the two spray pipes.
[0012] The beneficial effects of the utility model are:
[0013] 1. Through the setting of the first slide column, the piston can be sleeved on the surface of the first slide column during use, and then the piston can be loosened, which will also push the piston upward and clamp the inner wall of the piston, making the piston more stable and the contact area between the piston and the slide plate smaller, so that the spraying of protective oil can be more comprehensive.
[0014] 2. By rotating the two rotary joints, the protective oil can be sprayed more comprehensively on the piston surface, thereby improving the spraying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the surface structure of a piston protective oil spraying device proposed by the utility model;
[0016] Figure 2 This is a partial structural sectional view of a piston protective oil spraying device proposed by the utility model;
[0017] Figure 3 A schematic diagram of a clamping mechanism of a piston protective oil spraying device proposed by the utility model;
[0018] Figure 4 A schematic diagram of a sliding mechanism of a piston protective oil spraying device proposed by the utility model;
[0019] Figure 5The utility model discloses a cross-sectional view of the internal structure of a spray box of a piston protection oil spray device.
[0020] In the figure: 1, base; 11, slide groove; 12, fixing box; 13, rack; 14, slide rod; 15, fixing plate; 2, spray box; 21, inlet and outlet; 3, slide plate; 31, connecting tube; 32, cross plate; 33, fixing ring; 34, vertical groove; 35, first matching block; 4, first slide column; 41, cross bar; 42, clamping strip; 5, first screw rod; 51, first gear; 52, second matching block; 53, fixing block; 54, support rod; 6, second slide column; 61, clamping groove; 62, clamping block; 7, second screw rod; 71, first motor; 8, second gear; 81, second motor; 9, spray machine; 91, guide tube; 92, rotary joint; 93, cross column; 94, outer gear ring; 95, spray pipe; 96, nozzle; 97, feed pipe; 98, oil tank. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-Figure 5 , a spraying device for piston protective oil comprises a base 1, a spray box 2 is installed at one end of the top of the base 1, a slide groove 11 is horizontally opened on the top of the base 1, a slide plate 3 is horizontally slidable on the top of the base 1, the slide plate 3 slides on the surface of the slide groove 11, a sliding mechanism for sliding the slide plate 3 is arranged inside the base 1, a fixing ring 33 is fixedly connected to the top of the slide plate 3, a first slide column 4 is sleeved inside the fixing ring 33, a lifting mechanism for lifting the first slide column 4 is arranged inside the slide plate 3, a clamping mechanism is arranged inside the first slide column 4, a spray machine 9 is installed on the top of the spray box 2, through the setting of the first slide column 4, the piston can be sleeved on the surface of the first slide column 4 when in use, and then the piston can be loosened, and the piston will be pushed up at the same time, and the inner wall of the piston can be clamped at the same time, so that the contact surface between the piston and the slide plate 3 is smaller, and the spraying of protective oil is more comprehensive.
[0023] Reference Figure 1 , Figure 2 and Figure 4In a preferred embodiment, the sliding mechanism includes a horizontal plate 32, a connecting tube 31 is fixedly connected to the bottom of the slide plate 3, the connecting tube 31 slides inside the slide groove 11, the horizontal plate 32 is fixedly connected to the bottom of the connecting tube 31, the horizontal plate 32 slides on the bottom of the base 1, the bottom of the base 1 is horizontally fixedly connected to a fixing box 12, the fixing box 12 is sleeved on the surface of the slide groove 11, the bottom of the base 1 is fixedly connected to two fixing plates 15, the two fixing plates 15 are respectively arranged at both ends of the slide groove 11, the two fixing plates 15 are horizontally fixedly connected with the same sliding rod 14, and the two fixing plates 15 are fixedly connected to each other. A second screw rod 7 rotates between the two fixing plates 15, one end of the second screw rod 7 is sleeved inside one of the fixing plates 15, the sliding rod 14 and the second screw rod 7 are both sleeved inside the transverse plate 32, the transverse plate 32 cooperates with the second screw rod 7, a first motor 71 is installed on the surface of one of the fixing plates 15, the output shaft of the first motor 71 is fixedly connected to one end of the second screw rod 7, the fixing box 12 is sleeved on the surfaces of the two fixing plates 15, an inlet and outlet 21 is provided on one side of the surface of the spray box 2, the slide plate 3 slides inside the inlet and outlet 21, and is used to drive the slide plate 3 to slide horizontally, thereby driving the piston to slide into the inside of the spray box 2.
[0024] Reference Figure 2 , Figure 3 and Figure 4 In a preferred embodiment, the lifting mechanism includes a first screw rod 5, two limit blocks are fixedly connected to the arc surface of the outer surface of the first slide column 4, and two vertical grooves 34 are vertically provided on the inner wall of the connecting tube 31. The two limit blocks slide in the two vertical grooves 34 respectively, and the first screw rod 5 rotates with the inner center of the first slide column 4, and the top of the first slide column 4 is rotatably connected to the top of the first slide column 4. The bottom of the first slide column 4 is sleeved with a first matching block 35, and the first matching block 35 is sleeved on the surface of the first screw rod 5. The first matching block 35 cooperates with the first screw rod 5, and the first screw rod 5 is sleeved in the connecting tube 31. The bottom end of the first screw rod 5 is fixedly connected with a first gear 51, and the first gear 51 rotates with the bottom of the base 1. The rack 13 is fixedly connected to the inside of the fixed box 12, and the first gear 51 is meshed with the rack 13, which is used to make the first gear 51 and the rack 13 mesh with each other, thereby driving the first screw rod 5 to rotate, and the first slide column 4 slides up and down under the action of the first matching block 35.
[0025] Reference Figure 3 and Figure 4In a preferred embodiment, the clamping mechanism includes a second slide post 6, two cross bars 41 are horizontally fixedly connected to the top of the first slide post 4, and the two cross bars 41 are fixedly connected to the clamping strips 42 on opposite sides. Two second slide posts 6 slide between the two cross bars 41, and the two second slide posts 6 are sleeved on the surface of the first slide post 4 at one end away from each other, and the two second slide posts 6 are fixedly connected to the clamping block 62 at one end away from each other. The surfaces of the two second slide posts 6 are symmetrically provided with clamping grooves 61 on both sides, and the four clamping grooves 61 are respectively sleeved on the surfaces of the two clamping strips 42. A second matching block 52 is vertically slidable inside the first slide post 4, and the second matching block 52 is sleeved on the surface of the first screw rod 5. The second matching block 52 cooperates with the first screw rod 5, and two fixed blocks 53 are fixedly connected at the arc surface of the second matching block 52. The two fixed blocks 53 are hinged with support rods 54 inside, and the tops of the two support rods 54 are respectively hinged to the bottoms of the two second slide posts 6, which are used to limit the sliding of the two second slide posts 6 so that the two clamping blocks 62 clamp the inner wall of the piston.
[0026] Reference Figure 1 and Figure 5 In a preferred embodiment, a conduit 91 is fixedly connected to the surface of the sprayer 9, a rotary joint 92 is sleeved on the top of the spray box 2, one end of the conduit 91 is installed inside the rotary joint 92, a horizontal column 93 is rotated at the bottom of the spray box 2, the bottom end of the rotary joint 92 is installed at the top center of the horizontal column 93, an outer gear ring 94 is fixedly connected to the top center of the horizontal column 93, the outer gear ring 94 is sleeved on the surface of the rotary joint 92, and both ends of the bottom of the horizontal column 93 are fixedly connected to spray pipes 95, both spray pipes 95 are vertically arranged, and multiple nozzles 95 are fixedly connected to the surfaces of the two spray pipes 95, and multiple nozzles 96 are vertically evenly distributed. A feed pipe 97 is installed on the surface of the sprayer 9, and an oil tank 98 is installed on one side of the surface of the spray box 2. The bottom end of the feed pipe 97 is fixedly connected to the inside of the oil tank 98, which is used to spray the protective oil inside the oil tank 98 through multiple nozzles 96, thereby coating the piston surface.
[0027] Reference Figure 5 In a preferred embodiment, a second gear 8 rotates at the top of the spray box 2, and the second gear 8 is meshed with an outer gear ring 94. A second motor 81 is installed on the top of the spray box 2, and the output shaft of the second motor 81 is fixedly connected to the top center of the second gear 8, which is used to mesh the second gear 8 with the outer gear ring 94, thereby rotating the two spray pipes 95.
[0028] From the above description, it can be seen that the above-mentioned embodiment of the utility model achieves the following technical effects: through the setting of the first sliding column 4, the piston can be sleeved on the surface of the first sliding column 4 during use, and then the piston can be loosened, and the piston can be pushed up and the inner wall of the piston can be clamped at the same time, so that the contact surface between the piston and the slide plate 3 is smaller, and the spraying of the protective oil is more comprehensive. When in use, the piston is first placed on the top of the slide plate 3, and the hole on the surface of the piston is inserted into the surface of the first sliding column 4 and the connecting tube 31, and then the first motor 71 is driven to drive the second screw rod 7 to rotate. With the cooperation of the slide rod 14, the cross plate 32 can be driven to slide horizontally, and the slide plate 3 and the first sliding column 4 can be driven to rotate at the same time. At this time, the first gear 51 will contact with the rack 13, which will drive the first gear 51 to rotate, and the first screw rod 5 will also rotate accordingly. The first slide post 4 is rotated, and under the restriction of the two limit blocks on the surface of the first slide post 4 and the connection of the first matching block 35, the first slide post 4 slides upward, and under the connection of the second matching block 52, the two second slide posts 6 are moved away from each other, so that the two clamping blocks 62 clamp the inner wall of the piston, so that the piston is more stable, and the piston is slid upward so that the piston is no longer in contact with the slide plate 3, and then the slide plate 3 drives the piston to slide into the spray box 2. At this time, the sprayer 9 and the second motor 81 are driven to spray the protective oil in the oil tank 98 through multiple nozzles 96. At the same time, the second gear 8 is driven by the second motor 81 to rotate, so that the two spray pipes 95 are rotated, so that the piston surface can be sprayed more evenly, thereby improving the use effect of the device. After completion, the slide plate 3 is slid to transport the piston back to its position.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A piston protective oil spraying device, comprising a base (1), characterized in that: A spray box (2) is installed at one end of the top of the base (1), a slide groove (11) is horizontally opened on the top of the base (1), a slide plate (3) is horizontally slidable on the top of the base (1), the slide plate (3) slides on the surface of the slide groove (11), a sliding mechanism for sliding the slide plate (3) is provided inside the base (1), a fixing ring (33) is fixedly connected to the top of the slide plate (3), a first slide column (4) is sleeved inside the fixing ring (33), a lifting mechanism for lifting the first slide column (4) is provided inside the slide plate (3), a clamping mechanism is provided inside the first slide column (4), and a spray machine (9) is installed on the top of the spray box (2).
2. The piston protection oil spraying device according to claim 1, characterized in that: The sliding mechanism comprises a transverse plate (32), the bottom of the sliding plate (3) is fixedly connected to a connecting tube (31), the connecting tube (31) slides inside the sliding groove (11), the transverse plate (32) is fixedly connected to the bottom end of the connecting tube (31), the transverse plate (32) slides on the bottom of the base (1), the bottom of the base (1) is horizontally fixedly connected to a fixing box (12), and the fixing box (12) is sleeved on the surface of the sliding groove (11).
3. The piston protection oil spraying device according to claim 2, characterized in that: The bottom of the base (1) is fixedly connected to two fixed plates (15), and the two fixed plates (15) are respectively arranged at the two ends of the slide groove (11). The two fixed plates (15) are horizontally fixedly connected with the same sliding rod (14). A second screw rod (7) is rotatably arranged between the two fixed plates (15). One end of the second screw rod (7) is sleeved inside one of the fixed plates (15). The sliding rod (14) and the second screw rod (7) are both sleeved inside a transverse plate (32). The transverse plate (32) cooperates with the second screw rod (7). A first motor (71) is installed on the surface of one of the fixed plates (15). The output shaft of the first motor (71) is fixedly connected to one end of the second screw rod (7). The fixed box (12) is sleeved on the surfaces of the two fixed plates (15). An inlet and outlet (21) is arranged on one side of the surface of the spray box (2), and the slide plate (3) slides inside the inlet and outlet (21).
4. The piston protection oil spraying device according to claim 3, characterized in that: The lifting mechanism comprises a first screw rod (5), two limit blocks are fixedly connected at the arc surface of the outer surface of the first slide column (4), two vertical grooves (34) are vertically opened on the inner wall of the connecting tube (31), and the two limit blocks slide in the two vertical grooves (34) respectively, the first screw rod (5) rotates with the center of the first slide column (4), the top of the first slide column (4) is rotatably connected to the top of the first slide column (4), the bottom of the first slide column (4) is sleeved with a first matching block (35), the first matching block (35) is sleeved on the surface of the first screw rod (5), the first matching block (35) cooperates with the first screw rod (5), the first screw rod (5) is sleeved in the connecting tube (31), the bottom end of the first screw rod (5) is fixedly connected with a first gear (51), the first gear (51) is rotatably connected to the bottom of the base (1), the fixing box (12) is fixedly connected with a rack (13), and the first gear (51) is meshed with the rack (13).
5. The piston protection oil spraying device according to claim 4, characterized in that: The clamping mechanism comprises a second slide post (6), two cross bars (41) are horizontally fixedly connected to the top of the first slide post (4), the two cross bars (41) are fixedly connected to the opposite sides with clamping strips (42), two second slide posts (6) are slidably arranged between the two cross bars (41), the two second slide posts (6) are sleeved on the surface of the first slide post (4) at one end away from each other, the two second slide posts (6) are fixedly connected to the clamping blocks (62) at one end away from each other, the surfaces of the two second slide posts (6) are symmetrically provided with clamping grooves (61) horizontally on both sides, and the four clamping grooves (61) are respectively sleeved on the surfaces of the two clamping strips (42).
6. The piston protection oil spraying device according to claim 5, characterized in that: A second matching block (52) is vertically slidable inside the first slide column (4). The second matching block (52) is sleeved on the surface of the first screw rod (5). The second matching block (52) matches the first screw rod (5). Two fixed blocks (53) are fixedly connected at the arc surface of the second matching block (52). Support rods (54) are hinged inside the two fixed blocks (53). The top ends of the two support rods (54) are respectively hinged to the bottoms of the two second slide columns (6).
7. The piston protection oil spraying device according to claim 6, characterized in that: The surface of the sprayer (9) is fixedly connected with a conduit (91), the top of the spray box (2) is sleeved with a rotary joint (92), one end of the conduit (91) is installed inside the rotary joint (92), a horizontal column (93) is rotatably provided at the bottom of the spray box (2), the bottom end of the rotary joint (92) is installed at the top center of the horizontal column (93), the top center of the horizontal column (93) is fixedly connected with an external toothed ring (94), and the external toothed ring (94) is sleeved on the rotary joint (92). The bottom ends of the horizontal column (93) are fixedly connected with spray pipes (95), and the two spray pipes (95) are vertically arranged. The surfaces of the two spray pipes (95) are fixedly connected with a plurality of nozzles (96), and the plurality of nozzles (96) are vertically evenly distributed. A feed pipe (97) is installed on the surface of the spray machine (9), and an oil tank (98) is installed on one side of the surface of the spray box (2), and the bottom end of the feed pipe (97) is fixedly connected to the inside of the oil tank (98).
8. The piston protection oil spraying device according to claim 7, characterized in that: A second gear (8) is rotated at the top of the spray box (2), and the second gear (8) is meshed with an outer gear ring (94). A second motor (81) is installed on the top of the spray box (2), and the output shaft of the second motor (81) is fixedly connected to the top center of the second gear (8).