Optical communication product 45-degree detection wobble plate equipment
By designing an automated optical communication product 45-degree detection placing equipment, the problems of low detection efficiency of 45° filters and long time spent in the prior art are solved, high-precision detection and automatic placing are realized, and production is improved Efficiency and product pass rate.
Patent Information
- Application Number
- CN202323443409.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The fitting detection of 45° filters in existing optical communication base components relies on manual visual judgment, which is inefficient and cannot achieve full inspection. It requires manual placing after inspection, which is time-consuming and costly, making it difficult to be suitable for large-scale inspection. Production.
Design an optical communication product 45-degree detection placing equipment, including feeding device, detection device, discharge device and placing device. Through automatic detection and placing, high-precision detection of the 45-degree filter fit angle is achieved. and automatic placing.
It realizes high-precision detection of the 45-degree filter bonding angle of optical communication products, ensuring that the fitting pass rate of the discharged product is 100%, reducing the risk of rework, saving labor costs, and improving production efficiency.
Smart Images

Figure CN222491071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical communication, in particular to a 45-degree plate-swing detection device for an optical communication product. Background Art
[0002] At present, the fitting inspection method of 45° filters in domestic optical communication Base components relies on manual placement on a laser target fixture for visual judgment. This method not only has low inspection efficiency, but also cannot achieve full inspection. Furthermore, after the inspection is completed, good products need to be manually placed on the carrier, which consumes a lot of labor costs and cannot be applied to large-scale inspection and production. Utility Model Content
[0003] In order to overcome the above technical problems, the utility model discloses a 45-degree plate-swing detection device for optical communication products.
[0004] The technical solution adopted by the utility model to achieve the above-mentioned purpose is:
[0005] A 45-degree detection device for optical communication products, comprising:
[0006] A feeding device, used for feeding optical communication products to be tested;
[0007] The detection device comprises a product detection platform, and a light transmission mechanism and a signal detection mechanism respectively arranged corresponding to the product detection platform, wherein the light emission direction of the light transmission mechanism is 90 degrees to the light incident direction of the signal detection mechanism;
[0008] The discharging device includes a movable butt-jointed load-bearing transverse movement mechanism and a stacking mechanism;
[0009] The plate swinging device includes a product removal platform, a removal mechanism and a plate swinging mechanism. The product removal platform is connected to the product inspection platform. The removal mechanism moves back and forth between the product inspection platform and the product removal platform. The plate swinging mechanism moves back and forth between the product removal platform and the load-bearing transverse movement mechanism.
[0010] The above-mentioned 45-degree detection and plating device for optical communication products, wherein the light-transmitting mechanism includes an emitting light source and a detection main frame, a first light-transmitting hole is arranged on the detection main frame corresponding to the product detection table, a light source fixing ball is arranged corresponding to the first light-transmitting hole, and the emitting light source is placed in the light source fixing ball.
[0011] The above-mentioned 45-degree detection and display device for optical communication products, wherein the product detection table includes a product arrangement path connected to the product removal table, a second light-through hole is arranged through the product detection table corresponding to the product arrangement path, the first light-through hole and the second light-through hole are on the same central axis, and the light-emitting end of the emitting light source is arranged corresponding to the second light-through hole.
[0012] The above-mentioned optical communication product 45-degree detection plating device, wherein the signal detection mechanism includes a light receiving sensor arranged corresponding to the product arrangement path, a convex lens is arranged at the light incident end of the light receiving sensor, and a detection aperture is arranged around the convex lens, and the light incident direction of the light receiving sensor is 90 degrees to the light emitting direction of the emitting light source.
[0013] The above-mentioned 45-degree detection and plating equipment for optical communication products, wherein the removal mechanism includes a first motor and a removal bracket arranged on the detection main frame, a removal nozzle is arranged on the removal bracket corresponding to the product removal platform, a first gear is arranged on the driving shaft of the first motor, and a first rack is arranged on the removal bracket, and the first gear and the first rack are meshed for transmission to drive the removal nozzle to move back and forth between the product detection platform and the product removal platform.
[0014] The above-mentioned 45-degree detection pan-swing device for optical communication products, wherein the pan-swing mechanism includes a clamping component and a first transverse movement component for driving the clamping component to move back and forth between the product removal platform and the bearing transverse movement mechanism;
[0015] The clamping assembly includes a clamping fixing frame arranged on the first transverse movement assembly, and a second motor and a second rack are arranged on the clamping fixing frame. The second rack is installed with the first cylinder, and a first clamping jaw is installed on the first cylinder. A second gear is arranged on the driving shaft of the second motor, and the second gear and the second rack are meshed for transmission to drive the first clamping jaw to rise and fall.
[0016] The above-mentioned 45-degree wobble detection device for optical communication products, wherein the bearing and transverse movement mechanism comprises a bearing assembly and a second transverse movement assembly for driving the bearing assembly to transversely move;
[0017] The bearing assembly comprises a plate carrier upper frame and a plate carrier lower frame which are arranged relatively;
[0018] A third motor, a gear assembly and a slide rail are arranged on the lower frame of the carrier platform, the third motor is connected to the gear assembly through a belt transmission, a transmission seat is movably arranged on the slide rail, the rotating seat is connected to the belt transmission, a second cylinder is arranged on the transmission seat, and a second clamp is arranged on the second cylinder;
[0019] A carrier positioning cavity is arranged on the carrier platform frame, and a push groove is arranged through the carrier platform frame corresponding to the carrier positioning cavity. The push groove is parallel to the slide rail, and the second clamp is movably arranged in the push groove.
[0020] The above-mentioned 45-degree plate-staggering detection device for optical communication products, wherein guide edges are arranged on both sides of the carrier positioning cavity, and the guide edges are parallel to the pushing groove.
[0021] The above-mentioned 45-degree detection and swinging device for optical communication products, wherein the stacking mechanism comprises a stacking material box, and a first longitudinal movement component for driving the stacking material box to rise and fall;
[0022] The inner wall surface of the stacking material box is provided with a plurality of guide placement grooves at intervals, and the guide placement grooves are parallel to the pushing grooves;
[0023] The stacking material box also includes a first material opening and a second material opening that are correspondingly arranged, and the first material opening is arranged corresponding to the supporting component.
[0024] In the above-mentioned 45-degree detection plate swinging device for optical communication products, the feeding device is a vibrating plate, and the discharge end of the vibrating plate is connected to the product arrangement path.
[0025] The beneficial effects of the utility model are as follows: the utility model reasonably arranges the detection device, the plate-staggering device and the discharge device, automatically completes the detection of the 45-degree optical filter fitting quality of the optical communication product and the operation of plate-staggering and stacking the good products for discharge, so as to determine whether the fitting angle of the 45-degree optical filter in the optical communication product is within the specified error, has high detection accuracy, ensures that the fitting qualification rate of the discharged products is 100%, reduces the risk of rework, and can automatically plate, save labor costs, solve the problem of time-consuming manual plate-staggering, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0027] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0028] Figure 2 It is a three-dimensional schematic diagram of the detection device in the utility model;
[0029] Figure 3 It is a three-dimensional schematic diagram of the plate-stirring device in the utility model;
[0030] Figure 4 It is a three-dimensional schematic diagram of the discharging device in the utility model. DETAILED DESCRIPTION
[0031] The present invention is further described below through specific embodiments to make the technical solution of the present invention easier to understand and grasp, rather than to limit the present invention.
[0032] Embodiment: The 45-degree detection and panning device of this embodiment is used to detect and pan optical communication products, and the optical communication products are provided with a 45-degree filter.
[0033] See also Figures 1 to 4 , this embodiment provides a 45-degree plate detection device for optical communication products, which includes:
[0034] A feeding device 1, used for feeding optical communication products to be tested;
[0035] The detection device 2 comprises a product detection platform 21, and a light transmission mechanism and a signal detection mechanism respectively arranged corresponding to the product detection platform 21, wherein the light emission direction of the light transmission mechanism is 90 degrees to the light incident direction of the signal detection mechanism;
[0036] The discharging device 3 includes a movable butt-jointed load-bearing transverse movement mechanism and a stacking mechanism;
[0037] The plate swinging device 4 includes a product removal platform, a removal mechanism and a plate swinging mechanism. The product removal platform is connected to the product inspection platform 21. The removal mechanism moves back and forth between the product inspection platform 21 and the product removal platform. The plate swinging mechanism moves back and forth between the product removal platform and the load-bearing transverse movement mechanism.
[0038] Specifically, the detection device 2, the plate-staggering device 4 and the discharge device 3 are reasonably arranged to automatically complete the detection of the 45-degree filter fitting quality of the optical communication product and the operation of plate-staggering and stacking the good products for discharge, so as to determine whether the fitting angle of the 45-degree filter in the optical communication product is within the specified error. The detection accuracy is high, ensuring that the fitting pass rate of the discharged products is 100%, reducing the risk of rework, and automatically staggering the plates, saving labor costs, solving the problem of time-consuming manual staggering, and improving production efficiency.
[0039] Preferably, the light-transmitting mechanism includes an emitting light source 22 and a detection main frame, a first light-transmitting hole is provided on the detection main frame corresponding to the product detection platform 21, a light source fixing ball is provided corresponding to the first light-transmitting hole, and the emitting light source 22 is inserted into the light source fixing ball; specifically, the light source fixing ball is used to adjust the incident light angle of the emitting light source 22 to ensure that the incident light is vertically irradiated on the 45-degree filter of the optical communication product, which helps to improve the detection accuracy.
[0040] Preferably, the product inspection table 21 includes a product arrangement path connected to the product removal platform, and a second light hole is arranged through the product inspection table 21 corresponding to the product arrangement path. The first light hole and the second light hole are on the same central axis, and the light-emitting end of the emitting light source 22 is arranged corresponding to the second light hole, which greatly improves the incident accuracy of light and improves the detection accuracy.
[0041] Preferably, the signal detection mechanism includes a light receiving sensor 23 arranged corresponding to the product arrangement, a convex lens (not shown in the figure) is arranged at the light incident end of the light receiving sensor 23, and a detection aperture 24 is arranged around the convex lens, and the light incident direction of the light receiving sensor 23 is 90 degrees to the light emission direction of the emitting light source 22; specifically, the light incident direction of the light receiving sensor 23 and the light emission direction of the emitting light source 22 are both at an angle of 45 degrees to the normal of the 45-degree filter in the optical communication product, and the light is emitted by the emitting light source 22 and irradiated at the 45-degree filter, and then received by the light receiving sensor 23 to complete the detection operation of the 45-degree filter in the optical communication product.
[0042] Preferably, the removal mechanism includes a first motor 25 and a removal bracket arranged on the detection main frame, a removal nozzle 26 is arranged on the removal bracket corresponding to the product removal platform, a first gear 27 is arranged on the driving shaft of the first motor 25, and a first rack is arranged on the removal bracket. The first gear 27 and the first rack are meshed and transmitted to drive the removal nozzle 26 to move back and forth between the product detection platform 21 and the product removal platform; specifically, the first motor 25 works to drive the first gear 27 and the first rack to engage and transmit, thereby driving the removal nozzle 26 to move back and forth between the product detection platform 21 and the product removal platform, which helps to improve the movement smoothness and accuracy of the removal nozzle 26.
[0043] Preferably, the swing plate mechanism includes a clamping assembly and a first transverse movement assembly 41 for driving the clamping assembly to move back and forth between the product removal platform and the load-bearing transverse movement mechanism; preferably, the first transverse movement assembly 41 includes but is not limited to an assembly driven by a motor, a linear guide rail, and a cylinder;
[0044] The clamping assembly includes a clamping fixing frame arranged on the first transverse movement assembly 41, and a second motor and a second rack 42 are arranged on the clamping fixing frame. The second rack 42 is installed with the first cylinder 43, and a first clamping jaw 44 is installed on the first cylinder 43. A second gear 45 is arranged on the driving shaft of the second motor, and the second gear 45 and the second rack 42 are meshed and transmitted to drive the first clamping jaw 44 to rise and fall; specifically, the first cylinder 43 drives the first clamping jaw 44 to open and close to achieve clamping; when the second motor works, it drives the second gear 45 and the second rack 42 to mesh and transmit, and then drives the first clamping jaw 44 to rise and fall, which helps to improve the movement smoothness and accuracy of the first clamping jaw 44.
[0045] Preferably, the load-bearing transverse movement mechanism includes a load-bearing component and a second transverse movement component 31 for driving the load-bearing component to move transversely; preferably, the second transverse movement component 31 includes but is not limited to a component driven by a motor, a linear guide rail, and a cylinder;
[0046] The bearing assembly comprises a plate carrier upper frame and a plate carrier lower frame which are arranged relatively;
[0047] A third motor 32, a gear assembly and a slide rail are arranged on the lower frame of the carrier platform. The third motor 32 is connected to the gear assembly through a belt transmission. A transmission seat is movably arranged on the slide rail. The rotating seat is connected to the belt transmission. A second cylinder is arranged on the transmission seat. A second clamping jaw 33 is arranged on the second cylinder. The second cylinder drives the second clamping jaw 33 to open and close to achieve clamping.
[0048] A carrier positioning cavity is provided on the carrier platform frame, and a push groove 34 is provided corresponding to the carrier positioning cavity and passes through the carrier platform frame. The push groove 34 is parallel to the slide rail, and the second clamp 33 is movably provided in the push groove 34; the carrier positioning cavity is used to place a carrier carrying optical communication products; when the third motor 32 works, the second clamp 33 is driven to move along the push groove 34 under the rotation of the gear assembly and the belt.
[0049] Furthermore, guide edges are provided on both sides of the carrier positioning cavity, and the guide edges are parallel to the pushing groove 34 , and the guide edges are helpful for guiding the carrier to be pushed.
[0050] Preferably, the stacking mechanism includes a stacking material box 35 and a first longitudinal moving assembly 36 for driving the stacking material box 35 to rise and fall; preferably, the first longitudinal moving assembly 36 includes but is not limited to an assembly driven by a motor, a linear guide rail, and a cylinder;
[0051] The inner wall surface of the stacking material box 35 is provided with a plurality of guide placement grooves at intervals, and the guide placement grooves are parallel to the pushing grooves 34; the guide placement grooves are helpful for guiding the carrier to move in and place it smoothly;
[0052] The stacking material box 35 also includes a first material opening and a second material opening that are correspondingly arranged, and the first material opening is arranged corresponding to the carrying component; the first material opening and the second material opening are respectively used for importing and exporting the carrier.
[0053] Preferably, the feeding device 1 is a vibration plate, and the discharge end of the vibration plate is connected to the product arrangement path; the optical communication products to be tested are vibrated and arranged in the vibration plate and fed into the product arrangement path.
[0054] When the utility model is working, it includes the following steps:
[0055] (1) The optical communication products to be inspected are vibrated and arranged in the vibration plate and loaded into the product arrangement path;
[0056] (2) The light transmission mechanism emits incident light to reach the 45-degree filter of the optical communication product. If the light reaches the signal detection mechanism after reflection, the optical communication product is determined to be a good product;
[0057] If the signal detection mechanism cannot receive the light, the optical communication product is determined to be defective, that is, the fitting angle of the 45-degree filter of the optical communication product exceeds the specified range;
[0058] (3) The removal mechanism sucks the inspected optical communication product from the product inspection table 21 and moves it to the product removal table;
[0059] (4) The clamping assembly clamps a good optical communication product and drives it to move to the carrying and transverse movement mechanism under the action of the first transverse movement assembly 41;
[0060] Or the clamping component clamps defective optical communication products and drives them to be discharged under the action of the first transverse moving component 41;
[0061] (5) The good optical communication products are arranged in the carrier through the swing plate mechanism, and the second cylinder drives the second clamping claw 33 to clamp and fix the carrier. When the carrier is fully loaded, the second transverse movement component 31 drives the carrier to approach the stacking mechanism, and at the same time, the third motor 32 works, and under the rotation of the gear assembly and the belt, drives the second clamping claw 33 to move along the pushing groove 34, so as to move the carrier fully loaded with good optical communication products into the stacking material box 35;
[0062] (6) After the stacking material box 35 is introduced into a group of fully loaded carriers, the first longitudinal movement assembly 36 drives the stacking material box 35 to rise a stacking height to wait for the introduction of the next group of fully loaded carriers; wherein the stacking height is the spacing between adjacent guide placement slots.
[0063] The utility model reasonably arranges the detection device, the plate-staggering device and the discharging device, automatically completes the detection of the 45-degree optical filter lamination quality of the optical communication product and the operation of plate-staggering and discharging of good products, so as to determine whether the lamination angle of the 45-degree optical filter in the optical communication product is within the specified error, has high detection accuracy, ensures that the lamination qualification rate of the discharged product is 100%, reduces the risk of rework, and can automatically plate, save labor costs, solve the problem of time-consuming manual plate-staggering, and improve production efficiency.
[0064] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any technician familiar with the field can make many possible changes and modifications to the technical solution of the utility model by using the technical means and technical contents disclosed above, without departing from the scope of the technical solution of the utility model, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the utility model without departing from the content of the technical solution of the utility model should be covered by the protection scope of the utility model.
Claims
1. A 45-degree detection device for optical communication products, characterized in that: It includes: A feeding device, used for feeding optical communication products to be tested; The detection device comprises a product detection platform, and a light transmission mechanism and a signal detection mechanism respectively arranged corresponding to the product detection platform, wherein the light emission direction of the light transmission mechanism is 90 degrees to the light incident direction of the signal detection mechanism; The discharging device includes a movable butt-jointed load-bearing transverse movement mechanism and a stacking mechanism; The plate swinging device includes a product removal platform, a removal mechanism and a plate swinging mechanism. The product removal platform is connected to the product inspection platform. The removal mechanism moves back and forth between the product inspection platform and the product removal platform. The plate swinging mechanism moves back and forth between the product removal platform and the load-bearing transverse movement mechanism.
2. The 45-degree detection device for optical communication products according to claim 1 is characterized in that: The light transmission mechanism includes an emitting light source and a detection main frame. A first light transmission hole is arranged on the detection main frame corresponding to the product detection table. A light source fixing ball is arranged corresponding to the first light transmission hole. The emitting light source is inserted into the light source fixing ball.
3. The 45-degree detection device for optical communication products according to claim 2 is characterized in that: The product inspection table includes a product arrangement path connected to the product removal platform, and a second light hole is arranged through the product inspection table corresponding to the product arrangement path. The first light hole and the second light hole have the same central axis, and the light-emitting end of the emitting light source is arranged corresponding to the second light hole.
4. The 45-degree detection device for optical communication products according to claim 3 is characterized in that: The signal detection mechanism includes a light receiving sensor arranged corresponding to the product arrangement path, a convex lens is arranged at the light incident end of the light receiving sensor, a detection aperture is arranged around the convex lens, and the light incident direction of the light receiving sensor is 90 degrees to the light emitting direction of the emitting light source.
5. The 45-degree detection device for optical communication products according to claim 4, characterized in that: The removal mechanism includes a first motor and a removal bracket arranged on the detection main frame, a removal nozzle is arranged on the removal bracket corresponding to the product removal platform, a first gear is arranged on the driving shaft of the first motor, and a first rack is arranged on the removal bracket. The first gear and the first rack are meshed and transmitted to drive the removal nozzle to move back and forth between the product detection platform and the product removal platform.
6. The 45-degree wobble detection device for optical communication products according to claim 5, characterized in that: The swing plate mechanism includes a clamping assembly and a first transverse movement assembly for driving the clamping assembly to move back and forth between the product removal platform and the load-bearing transverse movement mechanism; The clamping assembly includes a clamping fixing frame arranged on the first transverse movement assembly, and a second motor and a second rack are arranged on the clamping fixing frame. The second rack is installed with the first cylinder, and a first clamping jaw is installed on the first cylinder. A second gear is arranged on the driving shaft of the second motor, and the second gear and the second rack are meshed for transmission to drive the first clamping jaw to rise and fall.
7. The 45-degree detection device for optical communication products according to claim 6, characterized in that: The load-bearing transverse movement mechanism comprises a load-bearing component and a second transverse movement component for driving the load-bearing component to transversely move; The bearing assembly comprises a plate carrier upper frame and a plate carrier lower frame which are arranged relatively; A third motor, a gear assembly and a slide rail are arranged on the lower frame of the carrier platform, the third motor is connected to the gear assembly through a belt transmission, a transmission seat is movably arranged on the slide rail, the transmission seat is connected to the belt transmission, a second cylinder is arranged on the transmission seat, and a second clamp is arranged on the second cylinder; A carrier positioning cavity is arranged on the carrier platform frame, and a push groove is arranged through the carrier platform frame corresponding to the carrier positioning cavity. The push groove is parallel to the slide rail, and the second clamp is movably arranged in the push groove.
8. The 45-degree detection device for optical communication products according to claim 7, characterized in that: Guide edges are arranged on both sides of the carrier positioning cavity, and the guide edges are parallel to the pushing groove.
9. The 45-degree detection device for optical communication products according to claim 8, characterized in that: The stacking mechanism includes a stacking material box and a first longitudinal movement component for driving the stacking material box to rise and fall; The inner wall surface of the stacking material box is provided with a plurality of guide placement grooves at intervals, and the guide placement grooves are parallel to the pushing grooves; The stacking material box also includes a first material opening and a second material opening that are correspondingly arranged, and the first material opening is arranged corresponding to the supporting component.
10. The 45-degree wobble detection device for optical communication products according to claim 9, characterized in that: The feeding device is a vibrating plate, and the discharge end of the vibrating plate is connected to the product arrangement path.