Automatic feeding steel ball cleaning device

By designing an automatic loading steel ball cleaning device, using ultrasonic waves and automatic injection of cleaning liquid, the problem of floating foam in steel ball cleaning is solved, and the thorough cleaning and high cleanliness of the steel ball surface is achieved.

CN222491238UActive Publication Date: 2025-02-18PU JIANG ZHONG BAO GANG QIU YOU XIAN GONG SI
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Patent Information

Application Number
CN202421141930.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-02-18
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

During the cleaning of the steel ball, it is difficult to completely remove the grease or foam under the water surface, resulting in the steel ball being re-stuck with dirt when taken out and cannot be completely cleaned.

Method used

An automatic loading steel ball cleaning device is designed, including cleaning tanks, liquid storage tanks, liquid inlet pipes, liquid extraction pumps, overflow tanks, ultrasonic generators and telescopic cylinders. After ultrasonic cleaning, the cleaning liquid is automatically injected to allow the foam to overflow into the overflow tank to ensure that the steel ball does not stick to the foam when taken out.

Benefits of technology

The surface of the steel ball is thoroughly cleaned, avoiding floating foam and improving the cleanliness of the cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel ball cleaning, in particular to an automatic feeding steel ball cleaning device. According to the technical scheme, the ultrasonic cleaning device comprises a cleaning pool and a liquid storage tank, a liquid inlet pipe is fixed between the cleaning pool and the liquid storage tank, an infusion pump is fixed to the liquid inlet pipe, an overflow groove is formed in the side wall of the cleaning pool, the upper end of the overflow groove is of an opening structure, and an ultrasonic generator is fixed to the outer side wall of the cleaning pool; a converter electrically connected with the ultrasonic generator is installed in the cleaning pool, an upper end frame is fixed to the outer side of the upper end of the cleaning pool, a telescopic cylinder is fixed to the upper end frame, a storage frame is arranged at the position, aligned with the cleaning pool, of the bottom of the upper end frame, and the output end of the telescopic cylinder is fixed to the storage frame. After ultrasonic cleaning is utilized, cleaning liquid is automatically injected, floating foam at the upper end of the cleaning liquid overflows and enters the overflow groove, then the floating foam is prevented from being attached to the steel balls when the steel balls are taken out, and cleaning is cleaner.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel ball cleaning, in particular to an automatic feeding steel ball cleaning device. Background Art

[0002] Steel ball cleaning refers to cleaning steel balls, which are commonly used in various applications such as ball bearings, spring balancers, industrial cleaning equipment, etc. Cleaning steel balls can remove dirt, grease, dust, etc. on the surface to ensure its normal operation and extend its service life.

[0003] During the cleaning process, a common cleaning method is water washing, using ultrasonic waves or grease decomposing agents for cleaning. During cleaning, the steel ball is often immersed below the water surface, and the grease or foam washed off will float on the liquid surface. In this case, if the grease or foam on the water surface is not removed when the steel ball is fished out, it will re-attach to the surface of the steel ball when it is taken out, and its surface cannot be thoroughly cleaned. Therefore, it is necessary to design a cleaning device that can thoroughly clean its surface. Utility Model Content

[0004] The utility model aims to solve the problems existing in the background technology and proposes an automatic feeding steel ball cleaning device.

[0005] The technical solution of the utility model is as follows: an automatic feeding steel ball cleaning device comprises a cleaning pool and a liquid storage tank, a liquid inlet pipe is fixed between the cleaning pool and the liquid storage tank, a liquid pump is fixed on the liquid inlet pipe, an overflow groove is provided on the side wall of the cleaning pool, and the upper end of the overflow groove is an open structure, an ultrasonic generator is fixed on the outer wall of the cleaning pool, a converter electrically connected to the ultrasonic generator is installed in the cleaning pool, an upper end frame is fixed on the outer side of the upper end of the cleaning pool, a telescopic cylinder is fixed on the upper end frame, a storage frame is provided at the bottom of the upper end frame and aligned with the cleaning pool, and the output end of the telescopic cylinder is fixed on the storage frame.

[0006] Preferably, the upper end of the storage frame is an open structure, and a horizontal plate is fixed in the middle position, the output end of the telescopic cylinder is fixed on the horizontal plate, and the upper end opening structure can facilitate the storage and removal of the steel balls.

[0007] Preferably, an injection pipe is fixed at one end of the liquid inlet pipe located in the cleaning tank. The injection pipe is a J-shaped structure with an opening downward to prevent some impurities from falling directly into the injection pipe during the cleaning process and causing blockage inside the injection pipe.

[0008] Preferably, a heating plate is fixed to the bottom of the cleaning pool, and a positioning plate is fixed to the inner wall of the cleaning pool. The cleaning efficiency can be improved by heating, and the positioning plate can limit the depth of the storage frame entering the cleaning pool.

[0009] Preferably, the bottom of the overflow trough is a sloped structure, and a drain pipe is fixed on the outer side wall of the cleaning pool and aligned with the bottom of the overflow trough.

[0010] Preferably, a mounting frame is fixed on the upper end of the cleaning pool, a liquid level monitor is fixed on the mounting frame, and a control panel is fixed on the outer wall of the cleaning pool to monitor the liquid level in the cleaning pool. After the liquid level drops, timely replenishment is performed to ensure that the surface foam can be completely discharged.

[0011] Compared with the prior art, the utility model has the following beneficial technical effects: after ultrasonic cleaning, cleaning liquid is automatically injected to cause the foam on the upper end to overflow into the overflow tank, and then when the steel ball is taken out, the foam is prevented from adhering to the steel ball, making the cleaning cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the side cutaway structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the appearance structure of the cleaning pool of the utility model;

[0014] Figure 3 It is a schematic diagram of the combined structure of the mounting frame and the storage frame of the utility model.

[0015] Figure numerals: 1. cleaning tank; 11. overflow trough; 12. positioning plate; 13. ultrasonic generator; 14. converter; 15. heating plate; 16. control panel; 17. drain pipe; 2. liquid storage tank; 21. liquid inlet pipe; 22. injection pipe; 23. liquid pump; 3. upper end frame; 31. telescopic cylinder; 32. horizontal plate; 4. storage frame; 5. mounting frame; 51. liquid level monitor. DETAILED DESCRIPTION

[0016] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0017] Example

[0018] like Figure 1-3As shown, the automatic feeding steel ball cleaning device proposed by the utility model comprises a cleaning pool 1 and a liquid storage tank 2, a liquid inlet pipe 21 is fixed between the cleaning pool 1 and the liquid storage tank 2, a liquid pump 23 is fixed on the liquid inlet pipe 21, an overflow groove 11 is provided on the side wall of the cleaning pool 1, and the upper end of the overflow groove 11 is an open structure, an ultrasonic generator 13 is fixed on the outer wall of the cleaning pool 1, a converter 14 electrically connected to the ultrasonic generator 13 is installed in the cleaning pool 1, an upper end frame 3 is fixed on the outer side of the upper end of the cleaning pool 1, a telescopic cylinder 31 is fixed on the upper end frame 3, a storage frame 4 is provided at the bottom of the upper end frame 3 and aligned with the cleaning pool 1, and the output end of the telescopic cylinder 31 is fixed on the storage frame 4, the upper end of the storage frame 4 is an open structure, and a cross plate 32 is fixed in the middle position, and the output end of the telescopic cylinder 31 is fixed on the cross plate 32.

[0019] The liquid inlet pipe 21 is located in the cleaning tank 1 and has an injection pipe 22 fixed at one end. The injection pipe 22 is a J-shaped structure and opens downward. A heating plate 15 is fixed to the bottom of the cleaning tank 1, a positioning plate 12 is fixed to the inner wall of the cleaning tank 1, the bottom of the overflow trough 11 is an inclined structure, a discharge pipe 17 is fixed to the outer wall of the cleaning tank 1 and aligned with the bottom of the overflow trough 11, a mounting frame 5 is fixed to the upper end of the cleaning tank 1, a liquid level monitor 51 is fixed on the mounting frame 5, and a control panel 16 is fixed to the outer wall of the cleaning tank 1.

[0020] In this embodiment, the entire device is first connected to an external power source, and then the steel ball is placed in the storage frame 4. The storage frame 4 is driven by the telescopic cylinder 31 to enter the cleaning tank 1 for cleaning. During the falling process, the positioning plate 12 can be used to limit the storage frame 4 to avoid collision with the bottom structure of the cleaning tank 1. Then, the ultrasonic generator 13 is used to generate ultrasonic waves and the converter 14 is used to convert the electrical signal into ultrasonic vibration, which is transmitted to the surface of the steel ball through the cleaning liquid to generate tiny bubbles and eddy current effects to remove dirt and grease. In this process, the cleaning liquid will generate a large amount of Foam, and in this process, the cleaning liquid in the liquid storage tank 2 is injected into the cleaning pool 1 by driving the liquid pump 23, so that the liquid level continues to rise and finally flows out into the overflow tank 11, driving the foam on the surface to flow out, so as to achieve the purpose of cleaning the surface of the cleaning liquid. Finally, when the steel ball is taken out, no foam will adhere to the surface of the steel ball, making the cleaning cleaner. When cleaning, the heating plate 15 can be used to heat the cleaning liquid to improve the cleaning efficiency. When the cleaning liquid is automatically injected, the J-shaped structure of the injection pipe 22 can be used to reduce the impurities entering the injection pipe 22 and causing blockage.

[0021] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. An automatic steel ball cleaning device, comprising a cleaning tank (1) and a liquid storage tank (2), characterized in that: A liquid inlet pipe (21) is fixed between the cleaning pool (1) and the liquid storage tank (2), and a liquid pump (23) is fixed on the liquid inlet pipe (21). An overflow groove (11) is provided on the side wall of the cleaning pool (1), and the upper end of the overflow groove (11) is an open structure. An ultrasonic generator (13) is fixed on the outer wall of the cleaning pool (1), and a converter (14) electrically connected to the ultrasonic generator (13) is installed in the cleaning pool (1). An upper end frame (3) is fixed on the outer side of the upper end of the cleaning pool (1), and a telescopic cylinder (31) is fixed on the upper end frame (3). A storage frame (4) is provided at the bottom of the upper end frame (3) and aligned with the cleaning pool (1), and an output end of the telescopic cylinder (31) is fixed on the storage frame (4).

2. The automatic feeding steel ball cleaning device according to claim 1 is characterized in that: The upper end of the storage frame (4) is an open structure, and a transverse plate (32) is fixed in the middle, and the output end of the telescopic cylinder (31) is fixed on the transverse plate (32).

3. The automatic feeding steel ball cleaning device according to claim 1 is characterized in that: The liquid inlet pipe (21) is located in the cleaning tank (1) and has an injection pipe (22) fixed at one end. The injection pipe (22) is a J-shaped structure with an opening facing downward.

4. The automatic feeding steel ball cleaning device according to claim 1 is characterized in that: A heating plate (15) is fixed to the bottom of the cleaning tank (1), and a positioning plate (12) is fixed to the inner wall of the cleaning tank (1).

5. The automatic feeding steel ball cleaning device according to claim 1 is characterized in that: The bottom of the overflow trough (11) is a sloped structure, and a drain pipe (17) is fixed on the outer wall of the cleaning pool (1) and aligned with the bottom of the overflow trough (11).

6. The automatic feeding steel ball cleaning device according to claim 1 is characterized in that: A mounting frame (5) is fixed on the upper end of the cleaning tank (1), a liquid level monitor (51) is fixed on the mounting frame (5), and a control panel (16) is fixed on the outer side wall of the cleaning tank (1).