Roller guard plate dismounting and mounting support frame

By designing the roll guard plate disassembly and assembly support frame, the complex and time-consuming problem of roll guard plate disassembly and assembly in the prior art is solved, and rapid disassembly and assembly and efficient production are achieved.

CN222491507UActive Publication Date: 2025-02-18HUNAN VALIN LIANYUAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421068357.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-18
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The disassembly and assembly process of existing roll guard plates is complicated and takes a long time, which affects the production progress.

Method used

Design a roll guard plate disassembly and assembly support frame, including base plate, support plate, give way slot, shoulder, pad assembly and reinforcement ribs. Through this structure, the disassembly and assembly steps are simplified and the installation positions of the roll and guard plate are quickly aligned. .

Benefits of technology

The disassembly and assembly steps are simplified, saving time, reducing safety risks for workers during disassembly and assembly, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roller guard plate dismounting and mounting support frame which comprises a bottom plate and at least two support plates, the two support plates are arranged on the bottom plate at intervals, each support plate is provided with a receding groove, the top of each support plate is provided with two abutting shoulders, and the two abutting shoulders are located on the two sides of the corresponding receding groove respectively. In the dismounting and mounting process of the protection plate, only the roller assembly body and the protection plate need to be hoisted to the roller protection plate dismounting and mounting supporting frame together, the abutting position of the lower portion of the roller assembly body and the bottom connection position of the protection plate abut against the abutting shoulder, a worker disassembles bolts used for fixing the protection plate and the roller, and dismounting of the protection plate is completed; the roller assembly body is lifted back after being adjusted away and maintained, and the position of the protective plate on the supporting plate is not changed in the dismounting and mounting process, so that the roller can be quickly aligned with the mounting position of the protective plate in the protective plate mounting process, quick mounting can be realized, the roller assembly body does not need to be suspended in the air for construction, and the construction risk of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller tooling, in particular to a roller guard plate disassembly and assembly support frame. Background Art

[0002] Rolling is a commonly used method in steel production enterprises, such as hot rolling, cold rolling and other process methods. On the existing hot rolling line, the rough rolling (R1) working roll is generally equipped with a guard plate. The rough rolling working roll guard plate needs to be removed each time it goes off the line, and then it is ground on the roll grinder. After the grinding is completed, the previously removed guard plate is installed. During the disassembly and assembly of the guard plate, the existing mainstream disassembly and assembly method is to first use the overhead crane and the hoist to lift the working roll assembly to a certain height, so that it is more than 500mm away from the supporting table on the bottom surface. The worker uses a ratchet wrench to loosen the bolts that fix the guard plate. After all the bolts used to fasten the guard plate and the roll assembly are loosened, the roll assembly is lowered so that the guard plate first contacts the table for placing the guard plate, and then all the loosened bolts are removed. Then the hoist is raised to make the roll leave the guard plate, and the roll is ground on the grinder. The assembly worker checks, replaces, and adjusts the wiper on the guard plate. After the roller is ground on the grinder, the roller assembly is hoisted by an overhead crane and a hoist for installation, and the roller assembly is slowly lowered. During the lowering process, the relative position between the installation position on the roller and the guard plate needs to be adjusted. During the adjustment process, the position of the roller assembly is controlled by the overhead crane to adjust the up and down and left and right positions. The overhead crane moves a large range during the control process, and it is very difficult to align the guard plate with the installation position on the roller assembly. Therefore, a lot of time is easily wasted during the installation process, delaying the construction progress and seriously affecting the production progress.

[0003] In summary, there is an urgent need for a roller guard plate disassembly and assembly support frame to solve or at least partially solve the problems existing in the prior art. Utility Model Content

[0004] The utility model aims to provide a roller guard plate disassembly support frame, aiming to solve the problem that the existing roller guard plate disassembly process is complicated and time-consuming. The specific technical solution is as follows:

[0005] A roller guard plate disassembly and assembly support frame comprises a bottom plate and at least two support plates, wherein the two support plates are arranged on the bottom plate at intervals, each support plate is provided with a clearance groove, and the top of the support plate has two abutting shoulders, which are respectively located on both sides of the clearance groove.

[0006] Furthermore, it also includes a pad holding component, which is detachably connected to the top of the abutting shoulder, and the pad holding component is arranged in a one-to-one correspondence with the abutting shoulder.

[0007] Furthermore, the cushion holding assembly includes a cushion block, which is arranged on the upper part of the abutting shoulder.

[0008] Furthermore, a positioning groove is provided at the bottom of the cushion block, and the cushion block straddles the upper part of the supporting shoulder through the positioning groove.

[0009] Furthermore, the pad holding assembly also includes a pad, which is arranged in the positioning groove and is padded between the pad block and the abutting shoulder.

[0010] Further, the thickness of the pad is set between 0.5 mm and 20 mm.

[0011] Further, the pad includes a sub-pad, and the sub-pad is composed of at least one of a 0.5 mm thick pad, a 1 mm thick pad, a 2 mm thick pad, and a 5 mm thick pad.

[0012] Furthermore, the clearance groove is a circular arc groove which is concave downwards.

[0013] Furthermore, reinforcing ribs are provided between the support plate and the bottom plate.

[0014] Furthermore, a plurality of reinforcing ribs are provided, and reinforcing ribs are arranged on both sides of each support plate.

[0015] The application of the technical solution of the utility model has the following beneficial effects:

[0016] In the process of disassembling and assembling the guard plate, it is only necessary to hoist the roll assembly and the guard plate together onto the roll guard plate disassembling and assembling support frame, so that the lower part of the roll assembly and the bottom of the guard plate abut against the abutting shoulder, and the worker removes the bolts used to fix the guard plate and the roll. At this time, the guard plate is detached from the roll, and the entire weight of the guard plate is supported on the support plate. The roll assembly is moved away by using the overhead crane and the hoisting device to realize the removal of the guard plate from the roll assembly. After the roll on the roll assembly is ground, the roll assembly is hoisted onto the roll guard plate disassembling and assembling support frame by the overhead crane and the hoisting device. During the disassembly and assembly process, the position of the guard plate on the support plate does not change. Therefore, during the guard plate installation process, the installation position of the roll and the guard plate can be quickly aligned, and rapid installation can be achieved. The use of the roll guard plate disassembly and assembling support frame simplifies the disassembly and assembly steps, saves disassembly and assembly time, and secondly reduces the safety risks of workers during the disassembly and assembly process.

[0017] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1This is a schematic diagram of the overall structure of the support frame for disassembling and assembling the roller guard plate of the utility model;

[0020] Figure 2 yes Figure 1 Magnified view at A in the middle;

[0021] Figure 3 It is a schematic diagram of the positional relationship of the roll guard plate disassembly and assembly support frame and the guard plate placed on the roll guard plate of the utility model;

[0022] Figure 4 The utility model is a schematic diagram of the overall structure of a roller guard plate disassembly and assembly support frame, a guard plate and a roller assembly.

[0023] Among them, 1. bottom plate; 2. support plate; 21. give way groove; 22. support shoulder; 3. pad holding component; 31. pad; 311. positioning groove; 32. liner; 321. sub-pad; 4. reinforcing rib; 5. guard plate; 6. roller assembly. DETAILED DESCRIPTION

[0024] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below, and preferred embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0026] Example:

[0027] See also Figure 1-Figure 4 The present embodiment provides a support frame for disassembling and assembling a roller guard plate, comprising a base plate 1 and two support plates 2, wherein the two support plates 2 are arranged on the base plate 1 at intervals, each support plate 2 is provided with a clearance groove 21, and the top of the support plate 2 has two abutting shoulders 22, which are respectively located on both sides of the clearance groove 21.

[0028] Specifically, the positions of the two support plates 2 correspond to the supporting positions on the roll assembly 6 , and the roll assembly 6 and the guard plate 5 are supported by the two abutting shoulders 22 on the support plates 2 .

[0029] It is understandable that when the roll needs to be repaired, the guard plate 5 on the roll needs to be removed. In the process of disassembling and assembling the guard plate 5, the roll assembly 6 and the guard plate 5 are first hoisted to the roll guard plate disassembly support frame by the overhead crane and the hoisting device, and the roll assembly 6 and the guard plate 5 are supported by the abutting shoulder 22 on the support plate 2. The worker uses a wrench to remove the bolts used to fix the guard plate 5 and the roll assembly 6. At this time, the guard plate 5 is removed and supported on the support plate 2, and the roll assembly 6 is moved away for maintenance. After the roll assembly 6 is repaired, it is hoisted to the roll guard plate 5 disassembly frame, and then the guard plate 5 is fixed to the roll assembly 6 by bolts for assembly and fixation. The position of the guard plate 5 does not change during the installation and disassembly process. Therefore, the guard plate 5 can be quickly aligned with the installation position on the roll assembly 6 when disassembling and installing the guard plate 5, which reduces the operation difficulty, saves the operation and installation time, and improves the economic efficiency. Secondly, there is no need to suspend the roll and the guard plate 5 in mid-air for construction, which reduces the risk of the guard plate 5 or the roll assembly 6 falling from the hanger and injuring people.

[0030] Furthermore, it also includes a cushioning assembly 3, which is detachably connected to the top of the abutting shoulder 22, and the cushioning assembly 3 is arranged one-to-one with the abutting shoulder 22. It should be noted that, in the case where the supporting positions of the roll assembly 6 and the guard plate 5 are not in the same plane, it is necessary to use the cushioning assembly 3 to support the guard plate 5 or the roll assembly 6. In this embodiment, the guard plate 5 is supported as an example, the roll assembly 6 is supported by the abutting shoulder 22, and the guard plate 5 is supported by the cushioning assembly 3, so that the position of the guard plate 5 and the installation position on the roll are located in the same horizontal plane, so as to facilitate the removal of the guard plate 5 from the roll assembly 6 or the installation of the guard plate 5 on the roll assembly 6.

[0031] Furthermore, the cushioning assembly 3 includes a cushion block 31, which is cushioned on the upper part of the abutting shoulder 22. The cushion block 31 supports the guard plate 5 to facilitate the disassembly and assembly of the guard plate 5. It should be noted that the cushion block 31 is directly placed on the upper part of the abutting shoulder 22, and can be directly placed on the bottom plate 1 when not in use. It can be taken at any time when in use, and does not need to be fixed with fasteners. It is convenient to take and disassemble, and the cushion block 31 is a square block, which is easy to produce and manufacture, which is conducive to reducing the cost investment of the equipment.

[0032] Preferably, a positioning groove 311 is provided at the bottom of the cushion block 31, and the positioning groove 311 is provided in the middle of the cushion block 31, and the width of the positioning groove 311 is slightly wider than the thickness of the support plate 2, and the cushion block 31 straddles the upper part of the abutting shoulder 22 through the positioning groove 311. The cushion block 31 is installed on the upper part of the abutting shoulder 22 in a straddling manner, and the cushion block 31 is restricted from moving in the thickness direction of the support plate 2, so as to prevent the cushion block 31 from moving and falling during the process of supporting the guard plate 5.

[0033] Furthermore, the pad holding assembly 3 also includes a pad 32, which is arranged in the positioning groove 311 so that the pad 32 is padded between the pad block 31 and the abutting shoulder 22. The pad 32 is provided to increase the pad holding height of the pad block 31, so that the installation positions of the guard plate 5 and the roller assembly 6 are on the same horizontal plane, so as to facilitate the disassembly and assembly of the guard plate 5.

[0034] Preferably, the thickness of the pad 32 is set between 0.5 mm and 20 mm. The support height of the guard plate 5 can be adjusted by using pads 32 of different thicknesses to be arranged between the pad block 31 and the abutting shoulder 22 .

[0035] Further, the pad 32 includes a sub-pad 321, and the sub-pad 321 is composed of at least one of a 0.5 mm thick pad, a 1 mm thick pad, a 2 mm thick pad, and a 5 mm thick pad. It can be understood that the pad 32 is composed of sub-pads 321 of different thicknesses, so as to adjust the thickness of the pad 32. It should be noted that the pad 32 can be composed of a certain sub-pad 321, or a plurality of different sub-pads 321, or a plurality of the same sub-pads 321, and can be combined and matched according to actual needs.

[0036] Furthermore, the clearance groove 21 is a circular arc groove that is concave downward. It can be understood that grooving the support plate 2 will reduce the rigidity of the support plate 2, but if the support plate 2 is not grooved, the roller will be directly supported on the support plate 2, causing damage to the surface of the roller. By setting the clearance groove 21 as a circular arc groove close to the roller, the rigidity of the support plate 2 can be reduced to a minimum. It should be noted that the arc of the circular arc groove should be slightly larger than the roller so that a gap is maintained between the side wall of the circular arc groove and the roller to prevent the roller from contacting the side wall of the circular arc groove.

[0037] Furthermore, reinforcing ribs 4 are provided between the support plate 2 and the bottom plate 1. A plurality of reinforcing ribs 4 are provided, and reinforcing ribs 4 are arranged on both sides of each support plate 2. The reinforcing ribs 4 are used to strengthen the support and improve the rigidity of the support plate 2 to prevent the support plate 2 from being deformed too much during the support process and failing to achieve a good support effect. The support plate 2 is arranged along the length direction of the bottom plate 1. It should be noted that the reinforcing ribs 4 on the side of the support plate 2 close to the roller assembly 6 are shorter to leave enough space for the guard plate 5 and the roller assembly 6, and the reinforcing ribs 4 on the side away from the roller assembly 6 are longer to enhance the rigidity of the bottom plate 1.

[0038] The working principle of the technical solution of this embodiment is: when the roll needs to be repaired, the roll assembly 6 and the guard plate 5 are hoisted to the roll guard plate disassembly support frame by the overhead crane and the hoisting device, the roll assembly 6 is supported by the abutting shoulder 22 on the support plate 2, and the guard plate 5 is supported by the pad holding assembly 3. When the height of the pad 31 in the pad holding assembly 3 is not enough to support the guard plate 5, a pad 321 is placed between the pad 31 and the abutting shoulder 22 until the pad 31 can just support the guard plate 5. The worker removes the bolts used to fix the guard plate 5 and the roll assembly 6, and hoists the roll assembly 6 away for maintenance. At this time, the guard plate 5 is supported on the pad 31 and the position does not change. When the roller assembly 6 is repaired, it is hoisted onto the roller guard plate disassembly support frame so that the roller assembly 6 is supported on the abutment shoulder 22 on the support plate 2. At this time, the installation position on the guard plate 5 and the roller assembly 6 is located in the same horizontal plane, and the workers can directly install bolts to fix it.

[0039] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A roller guard plate disassembly and assembly support frame, characterized in that: The invention comprises a bottom plate (1) and at least two support plates (2), wherein the two support plates (2) are arranged on the bottom plate (1) at intervals, each support plate (2) is provided with a clearance groove (21), and the top of the support plate (2) has two abutting shoulders (22), and the two abutting shoulders (22) are respectively located on two sides of the clearance groove (21).

2. A roller guard plate disassembly and assembly support frame according to claim 1, characterized in that: It also comprises a pad holding component (3), wherein the pad holding component (3) is detachably connected to the top of the abutting shoulder (22), and the pad holding component (3) and the abutting shoulder (22) are arranged in a one-to-one correspondence.

3. A roller guard plate disassembly support frame according to claim 2, characterized in that: The cushioning assembly (3) comprises a cushion block (31), and the cushion block (31) is cushioned on the upper part of the abutting shoulder (22).

4. A roller guard plate disassembly and assembly support frame according to claim 3, characterized in that: A positioning groove (311) is provided at the bottom of the cushion block (31), and the cushion block (31) straddles the upper part of the abutting shoulder (22) through the positioning groove (311).

5. A roller guard plate disassembly and assembly support frame according to claim 4, characterized in that: The cushion holding assembly (3) further comprises a cushion (32), wherein the cushion (32) is arranged in the positioning groove (311), and the cushion (32) is cushioned between the cushion block (31) and the abutting shoulder (22).

6. A roller guard plate disassembly and assembly support frame according to claim 5, characterized in that: The thickness of the pad (32) is set between 0.5 mm and 20 mm.

7. A roller guard plate disassembly and assembly support frame according to claim 6, characterized in that: The pad (32) comprises a sub-pad (321), and the sub-pad (321) is composed of at least one of a 0.5 mm thick pad, a 1 mm thick pad, a 2 mm thick pad, and a 5 mm thick pad.

8. A roller guard plate disassembly and assembly support frame according to any one of claims 1 to 7, characterized in that: The clearance groove (21) is a circular arc groove that is concave downward.

9. A roller guard plate disassembly support frame according to any one of claims 1 to 7, characterized in that: Reinforcing ribs (4) are provided between the support plate (2) and the bottom plate (1).

10. A roller guard plate disassembly and assembly support frame according to claim 9, characterized in that: A plurality of reinforcing ribs (4) are provided, and reinforcing ribs (4) are arranged on both sides of each support plate (2).