Full-automatic rolling forming machine based on servo adjustment

Abstract

The utility model provides a full-automatic rolling forming machine based on servo adjustment, which belongs to the technical field of rolling forming machines, and comprises a processing table, a servo motor, a servo motor, a servo motor and a servo motor, the automatic rolling assembly comprises a plurality of upper pressing rollers and a plurality of lower pressing rollers which are rotationally connected to the two supporting frames, the ends of the upper pressing rollers are fixedly connected with first transmission gears, and the ends of the lower pressing rollers are fixedly connected with second transmission gears; and the first transmission gear is meshed with the second transmission gear. The servo motor can be controlled to drive the upper pressing roller and the lower pressing roller to synchronously rotate, so that more accurate automatic rolling machining is carried out on metal materials, the rolling machining quality of the metal materials is improved, automatic cutting and shearing can be carried out on the metal materials, the linkage operation degree of the rolling forming machine is improved, and the production efficiency is improved. And the overall efficiency of rolling forming machining is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of roll forming machines, in particular to a full-automatic roll forming machine based on servo adjustment. Background Art

[0002] Roll forming machine refers to special equipment for rolling metal materials. The roll forming machine can use its two or more rollers to roll and extrude the metal material to roll the metal sheet into the target shape and thickness. The roll forming machine is widely used in the manufacturing field of metal sheets, metal wires and metal pipes.

[0003] The existing technology often has the following problems when used:

[0004] The currently used roll forming process requires relatively complicated processing steps, and the cutting, shearing and stamping of the sheet are respectively set as relatively independent processing processes, which reduces the overall processing efficiency of the roll forming. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a fully automatic roll forming machine based on servo adjustment.

[0006] The embodiment of the utility model provides a fully automatic roll forming machine based on servo adjustment, comprising:

[0007] A processing table, wherein two supporting frames are fixedly connected to the processing table;

[0008] An automatic rolling assembly, the automatic rolling assembly comprising a plurality of upper pressing rollers and a plurality of lower pressing rollers rotatably connected to two support frames, the ends of the plurality of upper pressing rollers being fixedly connected to a first transmission gear, the ends of the plurality of lower pressing rollers being fixedly connected to a second transmission gear, the first transmission gear and the second transmission gear being meshed with each other, a servo motor being installed on the support frame, the output end of the servo motor being fixedly connected to the end of one of the upper pressing rollers, and linkage components being arranged at the ends of the plurality of upper pressing rollers;

[0009] An automatic material cutting component includes a rotating shaft rotatably connected to a support frame, a cutting disc is fixedly connected to the end of the rotating shaft away from the support frame, and a small transmission gear is fixedly connected to the end of the rotating shaft close to the support frame, and the small transmission gear is meshed with the first transmission gear.

[0010] Furthermore, the linkage component includes a plurality of synchronous wheels fixedly connected to the ends of the plurality of upper pressure rollers, and the plurality of synchronous wheels are connected through a synchronous belt transmission.

[0011] Furthermore, a touch screen is installed on the support frame, and the touch screen is electrically connected to the servo motor.

[0012] Furthermore, a feeding platform is fixedly connected to the processing table, and the feeding platform and the top of the lower pressure roller are on the same horizontal plane.

[0013] Furthermore, a rotating bracket is fixedly connected to the support frame, a rotating rod is rotatably connected to the rotating bracket, an auxiliary conveying wheel is fixedly connected to the middle of the rotating rod, a rotating motor is installed on the rotating bracket, and an output end of the rotating motor is fixedly connected to the end of the rotating rod.

[0014] Furthermore, a supporting foot is fixedly connected to the bottom of the processing table.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model is provided with an automatic rolling assembly, which drives the upper pressing roller to rotate by controlling the servo motor, and at the same time drives the lower pressing roller to rotate in the opposite direction relative to the upper pressing roller, so that the metal material can be automatically rolled more accurately, and the rolling processing quality of the metal material can be improved;

[0017] The utility model provides an automatic cutting component, which can synchronously drive the cutting disc to rotate rapidly when the upper pressure roller rotates to perform rolling processing on the metal material, so as to automatically cut and shear the metal material before rolling processing, thereby improving the linkage operation degree of the rolling forming machine and improving the overall efficiency of the rolling forming process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of a fully automatic roll forming machine based on servo adjustment described in an embodiment of the utility model.

[0019] Figure 2 It is a schematic diagram of the partial structure of the upper pressing roller and the lower pressing roller in a fully automatic roll forming machine based on servo adjustment described in an embodiment of the utility model.

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of an auxiliary conveying wheel in a fully automatic roll-forming machine based on servo adjustment described in an embodiment of the utility model.

[0021] In the above drawings: 1 processing table, 2 support frame, 3 upper pressure roller, 4 lower pressure roller, 5 first transmission gear, 6 second transmission gear, 7 servo motor, 8 rotating shaft, 9 cutting disc, 10 small transmission gear, 11 synchronous wheel, 12 synchronous belt, 13 touch display screen, 14 feeding platform, 15 auxiliary conveying wheel, 16 rotating motor, 17 supporting foot. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] like Figure 1-Figure 3 As shown, the embodiment of the utility model proposes a fully automatic roll forming machine based on servo adjustment, including a processing table 1, an automatic rolling assembly and an automatic cutting assembly: two support frames 2 are fixedly connected to the processing table 1, and a support foot 17 is fixedly connected to the bottom of the processing table 1; the automatic rolling assembly includes a plurality of upper pressure rollers 3 and a plurality of lower pressure rollers 4 rotatably connected to the two support frames 2, a feeding platform 14 is fixedly connected to the processing table 1, and the feeding platform 14 and the top of the lower pressure roller 4 are on the same horizontal plane, the ends of the plurality of upper pressure rollers 3 are fixedly connected to the first transmission gear 5, and the ends of the plurality of lower pressure rollers 4 are fixedly connected to the second transmission gear 5. The movable gear 6, the first transmission gear 5 and the second transmission gear 6 are meshed with each other, a servo motor 7 is installed on the support frame 2, and the output end of the servo motor 7 is fixedly connected to the end of one of the upper pressure rollers 3, a touch screen 13 is installed on the support frame 2, the touch screen 13 is electrically connected to the servo motor 7, and the touch screen 13 has a built-in signal controller, and the rotational operation state of the servo motor 7 can be adjusted by the signal controller. The ends of the upper pressure rollers 3 are provided with linkage components, and the linkage components include a plurality of synchronous wheels 11 fixedly connected to the ends of the upper pressure rollers 3, and the plurality of synchronous wheels 11 are connected through a synchronous belt 12;

[0024] The servo motor 7 is started by controlling the touch display screen 13, and one of the upper pressure rollers 3 is driven to rotate by the servo motor 7. Since the second transmission gear 6 at the end of the lower pressure roller 4 is meshed with the first transmission gear 5 at the end of the upper pressure roller 3, the lower pressure roller 4 starts to rotate at the same speed as the upper pressure roller 3. At the same time, the multiple synchronous wheels 11 on the multiple upper pressure rollers 3 are driven by the synchronous belt 12. Therefore, the multiple upper pressure rollers 3 and the multiple lower pressure rollers 4 can rotate synchronously at the same speed. With the servo motor 7 as the driving source, the metal material can be automatically rolled more accurately, thereby improving the rolling processing quality of the metal material.

[0025] like Figure 1 and Figure 2 As shown, the automatic cutting assembly includes a rotating shaft 8 rotatably connected to the support frame 2, the end of the rotating shaft 8 away from the support frame 2 is fixedly connected to a cutting disc 9, and the end of the rotating shaft 8 close to the support frame 2 is fixedly connected to a small transmission gear 10, and the small transmission gear 10 is meshed with the first transmission gear 5. The diameter of the first transmission gear 5 is larger than the small transmission gear 10, and the number of teeth of the first transmission gear 5 is more than that of the small transmission gear 10. Therefore, the rotation speed of the small transmission gear 10 is higher than that of the first transmission gear 5 and the upper pressure roller 3, so as to support the rapid rotation of the rotating shaft 8 and the cutting disc 9;

[0026] Since the first transmission gear 5 at the end of the upper pressure roller 3 is meshed with the small transmission gear 10 on the rotating shaft 8, the rotating shaft 8 and the cutting blade 9 can be driven to start rotating rapidly when the upper pressure roller 3 rotates. The metal sheet is cut by the rapidly rotating cutting blade 9 to realize automatic cutting and shearing of the metal sheet, thereby improving the linkage operation degree of the roll forming machine and improving the overall efficiency of the roll forming process.

[0027] like Figure 1 and Figure 3 As shown, a rotating bracket is fixedly connected to the support frame 2, a rotating rod is rotatably connected to the rotating bracket, an auxiliary conveying wheel 15 is fixedly connected to the middle of the rotating rod, a rotating motor 16 is installed on the rotating bracket, and the output end of the rotating motor 16 is fixedly connected to the end of the rotating rod;

[0028] When the metal sheet moves, the side of the metal sheet fits against the auxiliary conveying wheel 15, and the rotary motor 16 drives the rotating rod and the auxiliary conveying wheel 15 to rotate, so that the metal sheet can be pushed by the auxiliary conveying wheel 15 to realize the conveyance of the metal sheet.

[0029] The detailed working process of the utility model is as follows:

[0030] 1. When the roll forming machine is used, the metal sheet is first placed on the feeding platform 14, and the metal sheet is pushed to move by an external driving source so that the metal sheet gradually approaches the cutting disc 9. The staff controls the servo motor 7 to start by touching the display screen 13, and drives one of the upper pressing rollers 3 to rotate by the servo motor 7. Since the first transmission gear 5 at the end of the upper pressing roller 3 is meshed with the small transmission gear 10 on the rotating shaft 8, the rotating shaft 8 and the cutting disc 9 can be driven to start rotating rapidly. The metal sheet is cut by the rapidly rotating cutting disc 9 to realize automatic cutting and shearing of the metal sheet, thereby improving the linkage operation degree of the roll forming machine and improving the overall efficiency of the roll forming process;

[0031] 2. During the rotation of the upper pressure roller 3, the second transmission gear 6 at the end of the lower pressure roller 4 is meshed with the first transmission gear 5 at the end of the upper pressure roller 3, so that the lower pressure roller 4 starts to rotate at the same speed as the upper pressure roller 3. At the same time, the synchronous wheels 11 on the upper pressure rollers 3 are driven by the synchronous belt 12. Therefore, the upper pressure rollers 3 and the lower pressure rollers 4 can rotate synchronously at the same speed, and with the servo motor 7 as the driving source, the metal material can be automatically rolled more accurately, thereby improving the rolling processing quality of the metal material.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A fully automatic roll forming machine based on servo adjustment, characterized in that: include: A processing table (1), wherein two support frames (2) are fixedly connected to the processing table (1); An automatic rolling assembly, the automatic rolling assembly comprising a plurality of upper pressing rollers (3) and a plurality of lower pressing rollers (4) rotatably connected to two support frames (2), the ends of the plurality of upper pressing rollers (3) being fixedly connected to a first transmission gear (5), the ends of the plurality of lower pressing rollers (4) being fixedly connected to a second transmission gear (6), the first transmission gear (5) and the second transmission gear (6) being meshed with each other, a servo motor (7) being mounted on the support frame (2), the output end of the servo motor (7) being fixedly connected to the end of one of the upper pressing rollers (3), and linkage components being arranged at the ends of the plurality of upper pressing rollers (3); An automatic material cutting component comprises a rotating shaft (8) rotatably connected to a support frame (2), a cutting blade (9) being fixedly connected to the end of the rotating shaft (8) away from the support frame (2), and a small transmission gear (10) being fixedly connected to the end of the rotating shaft (8) close to the support frame (2), and the small transmission gear (10) is meshed with a first transmission gear (5).

2. A fully automatic roll forming machine based on servo adjustment according to claim 1, characterized in that: in: The linkage component comprises a plurality of synchronous wheels (11) fixedly connected to the ends of a plurality of upper pressure rollers (3), and the plurality of synchronous wheels (11) are connected in transmission via a synchronous belt (12).

3. The fully automatic roll forming machine based on servo adjustment according to claim 1, characterized in that: in: A touch display screen (13) is installed on the support frame (2), and the touch display screen (13) is electrically connected to the servo motor (7).

4. The fully automatic roll forming machine based on servo adjustment according to claim 1, characterized in that: in: A feeding platform (14) is fixedly connected to the processing table (1), and the feeding platform (14) and the top of the lower pressure roller (4) are on the same horizontal plane.

5. The fully automatic roll forming machine based on servo adjustment according to claim 1, characterized in that: in: The support frame (2) is fixedly connected to a rotating bracket, the rotating bracket is rotatably connected to a rotating rod, the middle of the rotating rod is fixedly connected to an auxiliary conveying wheel (15), the rotating bracket is mounted with a rotating motor (16), and the output end of the rotating motor (16) is fixedly connected to the end of the rotating rod.

6. The fully automatic roll forming machine based on servo adjustment according to claim 1, characterized in that: in: A supporting foot (17) is fixedly connected to the bottom of the processing table (1).

Images