High-speed wire rod correction rolling line tool
By designing high-speed wire correction rolling line tools, using precise docking and vernier caliper readings, the complex problems of guide beam rust and replacement are solved, high-precision alignment and production continuity are achieved, and the risk of steel stacking accidents is reduced.
Patent Information
- Application Number
- CN202422899815.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
During the production process of high-speed wires, the guide beams are severely corroded due to long-term water vapor erosion, which affects the mechanical performance and production continuity of the guide beams. The replacement process of the guide beams is complicated and difficult to achieve high-precision alignment, which may lead to the wires being Uneven forces are encountered during the rolling process, resulting in steel pile accidents.
A high-speed wire correction rolling line tool was designed, including guide beams, dovetail grooves, positioning keys, first base, slide chutes, vernier calipers, moving claws, gauge rods and other components. Through precise docking and reading of vernier calipers, it is quickly determined. The difference between the actual height of the guide beam and the correct installation elevation, and the gasket height is adjusted to achieve high-precision alignment.
High-precision alignment of guide beams is achieved, the complexity and cost of guide beam replacement is reduced, the continuous production and the quality of wires are improved, the risk of steel stacking accidents is reduced, and the stable operation of the production line is ensured.
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Figure CN222491518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-speed wire production, in particular to a high-speed wire correction rolling line tool. Background Art
[0002] In the high-speed wire production process of Anshan Iron and Steel Wire Plant, the roughing and intermediate rolling mill plays a vital role. The production line is equipped with 13 roughing and intermediate rolling mills, of which the 6th to 13th are specially designed with a two-base guide beam structure that can be adjusted laterally. The main purpose of this design is to quickly and accurately adjust the position of the inlet and outlet guides when the rollers are grooving, so that they are aligned with the rolling groove, thereby ensuring the stability and accuracy of the wire during rolling;
[0003] However, in the actual production process, these adjustable guide beams face a serious problem: since the roller cooling water needs to be sprayed on the rollers and guide beams for a long time and uninterruptedly to ensure the normal operation of the rollers and extend their service life, this continuous water vapor erosion causes serious rust on the guide beam adjustment device. The rust not only weakens the mechanical properties of the adjustment device, but also increases the friction resistance during adjustment, making it often impossible for the guide beam to move smoothly and accurately when it needs to be adjusted, seriously affecting the continuity of production and the quality of the wire. In order to solve this problem, the factory usually needs to replace the guide beam affected by rust. However, the replacement process of the guide beam is not easy. First of all, due to the precise and complex installation position of the guide beam, the installation elevation needs to be precisely controlled during replacement to ensure that the new guide beam can be accurately aligned with the rolling groove. However, in actual operation, due to the limitations of the on-site environment and the limitations of the measuring tools, it is often difficult to achieve such high-precision alignment requirements, resulting in low installation efficiency and even subsequent production problems due to inaccurate alignment. What is more serious is that if the inaccurate alignment problem is not discovered when the new guide beam is installed and corrected, once the production line is started, the wire may be subjected to uneven force during the rolling process due to the slight deviation between the rolling line and the guide beam, resulting in a steel pile accident. The steel pile accident will not only cause waste of wire and shutdown of the production line, but may also cause damage to the rolling mill and related equipment, bringing serious economic losses and safety risks to the factory. Therefore, we proposed a high-speed wire correction rolling line tool to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a high-speed wire rod correction rolling line tool, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0008] A high-speed wire rod correction rolling line tool comprises a guide beam, a dovetail groove is provided on the guide beam, a plurality of positioning keys are fixedly connected to the guide beam, a first base is movably contacted on the guide beam, a slide groove with openings on both sides is provided at the bottom of the first base, the slide groove is clamped with one of the plurality of positioning keys, one side of the first base is clamped with the dovetail groove, a second base is provided on the top of the first base, a vernier caliper is fixedly connected to the top of the second base, a moving measuring claw is slidably connected to the vernier caliper, one side of the moving measuring claw is fixedly connected to a mounting block, a gauge rod is movably contacted on the mounting block, and the gauge rod is horizontally placed at 90° to the vernier caliper.
[0009] Furthermore, a mounting groove is provided on the mounting block, and two T-shaped rods are welded on the top of the mounting block.
[0010] Furthermore, a connecting block is slidably connected to the T-shaped rod, a spring is welded between one side of the connecting block and the top inner wall of the corresponding T-shaped rod, and the spring is movably sleeved on the corresponding T-shaped rod.
[0011] Furthermore, a same moving block is fixedly connected between the two connecting blocks, and two bayonet pins are welded to the bottom of the moving block.
[0012] Furthermore, two slots are provided on the top of the gauge rod, the slots are engaged with corresponding bayonet pins, and a pull ring is welded on the top of the moving block.
[0013] Furthermore, both inner walls of the installation groove are provided with limit grooves with one side being open, and a limit rod is clamped on the limit groove, and one side of the limit rod is fixedly connected to one side of the gauge rod.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a high-speed wire correction rolling line tool, which has the following beneficial effects:
[0016] The utility model can accurately dock and fix on the locating key of the guide beam through the first base of the tool, and the front end completely fits the dovetail groove of the guide beam, thereby ensuring the stability and high-precision positioning of the base on the guide beam, so that it can cooperate closely with various limit devices of the guide beam. The vernier caliper installed above the second base and its detachable gauge rod design enable the gauge rod to smoothly pass through the hole type of the guide beam to be corrected and accurately position at the center of the hole type. By accurately reading the value on the vernier caliper, the difference between the actual height of the guide beam and the correct installation elevation can be quickly determined, so as to quickly adjust the height of the gasket, which not only saves time and labor costs, but also reduces the use of required spare parts and reduces the overall cost. The high-speed wire rod correction rolling line tool provides a strong guarantee for the stable operation of the high-speed wire rod production line with its beneficial effects of precise docking, efficient correction, cost reduction and improved safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the other side of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model after the guide plate beam is hidden;
[0020] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the utility model;
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the gauge rod and the limit rod connected in the utility model.
[0022] In the figure: 1. guide beam; 2. dovetail groove; 3. positioning key; 4. first base; 5. slide groove; 6. second base; 7. vernier caliper; 8. moving jaw; 9. mounting block; 10. gauge rod; 11. mounting groove; 12. T-bar; 13. connecting block; 14. spring; 15. moving block; 16. bayonet pin; 17. pull ring; 18. slot; 19. limit slot; 20. limit rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] like Figure 1-5As shown, a high-speed wire rod correction rolling line tool proposed by an embodiment of the utility model includes a guide beam 1, a dovetail groove 2 is provided on the guide beam 1, a plurality of positioning keys 3 are fixedly connected to the guide beam 1, a first base 4 is movably contacted on the guide beam 1, a slide groove 5 with openings on both sides is provided at the bottom of the first base 4, the slide groove 5 is clamped with one of the plurality of positioning keys 3, one side of the first base 4 is clamped with the dovetail groove 2, a second base 6 is provided on the top of the first base 4, a vernier caliper 7 is fixedly connected to the top of the second base 6, a moving measuring claw 8 is slidably connected to the vernier caliper 7, one side of the moving measuring claw 8 is fixedly connected to a mounting block 9, a gauge rod 10 is movably contacted on the mounting block 9, and the gauge rod 10 is horizontally placed at 90° to the vernier caliper 7.
[0026] In some embodiments, a mounting groove 11 is formed on the mounting block 9 , and two T-shaped rods 12 are welded on the top of the mounting block 9 .
[0027] In some embodiments, a connecting block 13 is slidably connected to the T-shaped rod 12, and a spring 14 is welded between one side of the connecting block 13 and the top inner wall of the corresponding T-shaped rod 12. The spring 14 is movably mounted on the corresponding T-shaped rod 12, and the setting of the spring 14 plays a resetting role.
[0028] In some embodiments, the same moving block 15 is fixedly connected between the two connecting blocks 13 , and two bayonet pins 16 are welded to the bottom of the moving block 15 . The provision of the bayonet pins 16 plays a fixing role.
[0029] In some embodiments, two slots 18 are provided on the top of the gauge rod 10 , and the slots 18 are engaged with corresponding latches 16 , and a pull ring 17 is welded on the top of the moving block 15 .
[0030] In some embodiments, a limit groove 19 with an open side is provided on the inner walls on both sides of the installation groove 11, and a limit rod 20 is clamped on the limit groove 19. One side of the limit rod 20 is fixedly connected to one side of the gauge rod 10. The setting of the limit rod 20 plays a positioning role.
[0031] Working principle or structural principle, when in use, the tool is first accurately docked with the guide beam 1 through its first base 4. The design of the first base 4 enables it to be fixed on the positioning key 3 of the guide beam 1, and the front end can completely fit on the dovetail groove 2 of the guide beam 1. This design ensures the stability and positioning accuracy of the first base 4 on the guide beam 1, so that it can be integrated with the various limit devices of the guide beam 1. An upright vernier caliper 7 is installed directly above the second base 6. The selection of the vernier caliper 7 has sufficient accuracy and length (1 meter) to meet the correction requirements. On the movable measuring claw 8 of the vernier caliper 7, a one-meter-long and detachable gauge rod 10 is installed. The gauge rod 10 is placed horizontally at 90° with the vernier caliper, so that it can pass through the hole type of the guide beam 1 that needs to be corrected. The design of the gauge rod 10 enables it to smoothly pass through the roller hole type and be in the center of the hole type. This The first step is the key in the calibration process. It ensures that the gauge rod 10 can accurately reflect the actual height of the guide beam. When the gauge rod 10 is at the center of the roller hole, read the value on the vernier caliper 7. This value represents the difference between the actual height of the guide beam 1 and the correct installation elevation. According to the read value, a gasket of appropriate height can be added or reduced at the bottom of the guide beam 1 to adjust the actual height of the guide beam 1 so that it reaches the correct installation elevation. This not only saves time and labor costs, but also reduces the cost of required spare parts, and realizes precise control of the installation elevation of the guide beam 1. When the gauge rod 10 needs to be removed, pull the pull ring 17, the pull ring 17 drives the moving block 15 to move, the moving block 15 drives the connecting block 13 to slide on the corresponding T-bar 12 and compress the spring 14, and the moving block 15 drives the latch 16 to separate from the corresponding slot 18, and the gauge rod 10 is moved to be removed.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-speed wire rod correction rolling line tool, comprising a guide beam (1), characterized in that: The guide plate beam (1) is provided with a dovetail groove (2), a plurality of positioning keys (3) are fixedly connected to the guide plate beam (1), a first base (4) is movably contacted to the guide plate beam (1), a slide groove (5) with openings on both sides is provided at the bottom of the first base (4), the slide groove (5) is clamped with one of the plurality of positioning keys (3), one side of the first base (4) is clamped with the dovetail groove (2), a second base (6) is provided on the top of the first base (4), a vernier caliper (7) is fixedly connected to the top of the second base (6), a moving measuring claw (8) is slidably connected to the vernier caliper (7), one side of the moving measuring claw (8) is fixedly connected to a mounting block (9), a gauge rod (10) is movably contacted to the mounting block (9), and the gauge rod (10) is horizontally placed at 90 degrees to the vernier caliper (7).
2. A high-speed wire rod correction rolling line tool according to claim 1, characterized in that: The mounting block (9) is provided with a mounting groove (11), and two T-shaped rods (12) are welded to the top of the mounting block (9).
3. A high-speed wire rod correction rolling line tool according to claim 2, characterized in that: A connecting block (13) is slidably connected to the T-shaped rod (12), a spring (14) is welded between one side of the connecting block (13) and the top inner wall of the corresponding T-shaped rod (12), and the spring (14) is movably sleeved on the corresponding T-shaped rod (12).
4. A high-speed wire rod correction rolling line tool according to claim 3, characterized in that: The same moving block (15) is fixedly connected between the two connecting blocks (13), and two latches (16) are welded to the bottom of the moving block (15).
5. A high-speed wire rod correction rolling line tool according to claim 4, characterized in that: Two slots (18) are provided on the top of the gauge rod (10), and the slots (18) are engaged with corresponding latch pins (16). A pull ring (17) is welded on the top of the moving block (15).
6. A high-speed wire rod correction rolling line tool according to claim 5, characterized in that: A limiting groove (19) with one side being open is provided on both inner walls of the installation groove (11), a limiting rod (20) is clamped on the limiting groove (19), and one side of the limiting rod (20) is fixedly connected to one side of the regulating rod (10).