Automatic feeding and shaping machine for drawn cup needle roller bearing
By designing the automatic loading and shaping machine for stamping outer ring needle roller bearings, the deviation problems and low efficiency caused by the lack of positioning equipment of the plastic shaping machine are solved, and the automatic loading and precise shaping of the workpieces are realized, and the production efficiency and product quality are improved. .
Patent Information
- Application Number
- CN202420504675.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-14
AI Technical Summary
In the prior art, the plastic shaping machine lacks plastic shaping equipment for workpieces, which leads to the workpiece being easily offset during the impact process, resulting in product defects. At the same time, the plastic shaping process requires workers to manually place the workpiece, which is inefficient.
An automatic loading and shaping machine for stamping outer ring needle roller bearings is designed, including a loading mechanism, pushing components and fixing components. Through automatic loading and precise positioning, automatic shaping of workpieces is realized.
It realizes automatic loading and precise positioning of workpieces, improves production efficiency, reduces defects in manual operation, and ensures the accuracy and stability of workpieces during the shaping process.
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Figure CN222491596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shaping equipment, in particular to an automatic feeding and shaping machine for stamping outer ring needle roller bearings. Background Art
[0002] Bearings are an important component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy.
[0003] The patent number is CN201920765369.X, and the name is a Chinese patent for a rolling bearing outer ring shaping machine. It discloses a frame, a static cross plate and a dynamic cross plate that moves up and down relative to the static cross plate are horizontally arranged above the frame, the dynamic cross plate is located directly below the static cross plate, the static cross plate is vertically connected to the end of the guide rod away from the frame, and the dynamic cross plate is slidably connected to the guide rod; the lower end face of the static cross plate is detachably connected to a push rod, the upper end face of the dynamic cross plate is provided with a full-circle positioning sleeve and a setting pile, and a placement hole is provided on the full-circle positioning sleeve. It lacks a shaping and positioning device for the workpiece, which makes the workpiece easy to deviate during the impact process, resulting in defects in the product. In addition, during the shaping process of the equipment, workers are required to place the workpieces one by one on the shaping machine, and then shape them, and its workpiece processing efficiency is low. Utility Model Content
[0004] The technical problem to be solved by the utility model is: in order to overcome the problem that the shaping machine in the prior art lacks a shaping positioning device for the workpiece, which makes it easy for the workpiece to be offset during the impact process, resulting in defects in the product, and during the shaping process of the equipment, workers are required to place the workpieces one by one on the shaping machine and then shape them, resulting in low workpiece processing efficiency, an automatic feeding and shaping machine for stamped outer ring needle roller bearings is provided.
[0005] The utility model solves the technical problem by adopting a technical solution: an automatic feeding and shaping machine for stamped outer ring needle roller bearings, comprising a feeding mechanism and a shaping mechanism.
[0006] The feeding mechanism is used to convey the workpiece to be shaped to the shaping mechanism, and the output end of the feeding mechanism is connected to the input end of the shaping mechanism;
[0007] The shaping mechanism includes a frame, a shaping die, a material pushing assembly, a fixing assembly and a material punching assembly;
[0008] The shaping die is installed on the frame, and the shaping die has shaping holes for shaping the workpiece;
[0009] The pusher assembly is installed on the shaping die, and is used to push the workpiece conveyed by the feeding mechanism to the shaping hole;
[0010] The fixing assembly is installed on the shaping die, and is used to clamp the workpiece pushed by the pushing assembly and align the workpiece with the shaping hole;
[0011] The punching assembly is fixedly connected to the frame, and is used to apply pressure to the workpiece at the shaping hole and make it pass through the shaping hole. Through the design of the feeding mechanism, the pushing assembly and the fixing assembly, automatic feeding of the workpiece can be realized, and continuous production can be realized, thereby improving the production efficiency of the workpiece, and the workpiece is accurately positioned, which facilitates the punching assembly to directly impact the workpiece and make it enter the shaping hole.
[0012] The invention further comprises a feeding mechanism which is a vibration plate.
[0013] In order to solve the problem of low feeding efficiency and inability to achieve continuous production, a pushing assembly further includes a pushing power piece, a pushing block and a stopper.
[0014] The stopper is fixedly connected to the shaping die. The stopper is used to block the workpiece conveyed from the feeding mechanism so that the workpiece stays at the pushing end of the pushing assembly. The stopper is provided with a sensor for detecting whether the workpiece conveyed by the feeding mechanism reaches the pushing channel.
[0015] The output end of the feeding mechanism extends to the shaping die, and a pushing channel is formed between the output end of the feeding mechanism and the stopper.
[0016] The pusher power piece is fixedly connected to the shaping die, and the pusher power piece is used to provide power for the movement of the pusher block. The pusher end of the pusher power piece is fixedly connected to the pusher block.
[0017] The pushing block is used to receive the workpiece transported to the pushing channel by the feeding mechanism and to prevent the workpiece on the feeding mechanism from falling during the pushing process.
[0018] In order to solve the problem that the workpiece is easily deflected during being pushed, the push block further includes a push groove for accommodating the workpiece on an end surface thereof close to one end of the workpiece.
[0019] In order to solve the problem that the workpiece lacks fixation during the process of being impacted into the shaping hole, resulting in inaccurate force position or direction of the workpiece and damage to the workpiece, the present invention further includes a fixing component including a fixed limit block and a movable limit block, the fixed limit block and the shaping mold are fixedly connected, the movable limit block and the shaping mold are elastically connected so that the movable limit block and the fixed limit block clamp the workpiece, a fixed channel is formed between the fixed limit block and the movable limit block, the shaping hole is located in the fixed channel, and the shaping hole and the fixed channel are connected, and the fixed channel and the pushing end of the pushing component are connected.
[0020] In order to solve the problem of how to install the movable limit block, the fixed component further includes a mounting block and a spring. The mounting block is fixedly connected to the shaping mold. A sliding groove for the movable limit block to move is opened on the mounting block. The movable limit block is slidably installed in the sliding groove. One end of the spring abuts against the movable limit block, and the other end abuts against the mounting block.
[0021] In order to solve the problem of inaccurate workpiece clamping and positioning, a movable limiting block is further provided with a limiting groove for accommodating the workpiece on one end close to the shaping hole.
[0022] In order to solve the problem that the workpiece is not easy to enter between the fixed limit block and the movable limit block, it further includes a fixed introduction surface on the end face of the fixed limit block close to one end of the movable limit block, which expands away from the shaping hole, and a movable introduction surface on the end face of the movable limit block close to one end of the fixed limit block, which expands away from the shaping hole, and the fixed introduction surface and the movable introduction surface are both located at the input port of the fixed channel.
[0023] The beneficial effect of the utility model is that the utility model provides an automatic feeding and shaping machine for stamped outer ring needle roller bearings, which can realize automatic feeding of workpieces and continuous production through the design of feeding mechanism, pushing assembly and fixing assembly, thereby improving the production efficiency of workpieces, and accurately positioning the workpieces, making it convenient for the punching assembly to directly impact the workpieces and allow them to enter the shaping hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] Figure 1 It is a structural schematic diagram of the utility model;
[0026] Figure 2 It is a schematic diagram of the structure of the utility model in a top view of the upper part of the frame;
[0027] Figure 3 This utility model Figure 2 Schematic diagram of the local enlarged structure in.
[0028] In the figure:
[0029] 1. Feeding mechanism,
[0030] 2. Plastic surgery organization,
[0031] 21. Rack,
[0032] 22. Shaping die, 221. Shaping hole,
[0033] 23. Pushing assembly, 231. Pushing power member, 232. Pushing block, 2321. Pushing trough, 233. Stopper, 234. Pushing channel,
[0034] 24, fixed assembly, 241, fixed limit block, 2411, fixed introduction surface, 242, movable limit block, 2421, limit groove, 2422, movable introduction surface, 243, fixed channel, 244, mounting block, 2441, sliding groove, 245, spring,
[0035] 25. Punching components. DETAILED DESCRIPTION
[0036] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0037] like Figure 1 This is a structural schematic diagram of the utility model, an automatic feeding and shaping machine for stamped outer ring needle roller bearings, comprising a feeding mechanism 1 and a shaping mechanism 2.
[0038] like Figure 1 , Figure 2 As shown, the feeding mechanism 1 is used to convey the workpiece to be shaped to the shaping mechanism 2, the output end of the feeding mechanism 1 is connected to the input end of the shaping mechanism 2, and the feeding mechanism 1 is a vibrating plate;
[0039] like Figure 1 , Figure 2 , Figure 3 As shown, the shaping mechanism 2 includes a frame 21, a shaping die 22, a material pushing assembly 223, a fixing assembly 24 and a material punching assembly 25;
[0040] like Figure 2 , Figure 3 As shown, the shaping die 22 is installed on the frame 21, and the shaping die 22 has a shaping hole 221 for regularizing the workpiece, and the shaping die 22 and the frame 21 are fixedly connected;
[0041] like Figure 2 , Figure 3 As shown, the pusher assembly 223 is installed on the shaping die 22, and is used to push the workpiece conveyed by the feeding mechanism 1 to the shaping hole 221. The pusher assembly 223 includes a pusher power member 2231, a pusher block 232 and a stopper 233.
[0042] The stopper 233 is fixedly connected to the shaping die 22. The stopper 233 is used to block the workpiece conveyed from the feeding mechanism 1 so that the workpiece stays at the pushing end of the pushing assembly 223. The stopper 233 has a sensor for detecting whether the workpiece conveyed by the feeding mechanism 1 reaches the pushing channel 234.
[0043] The output end of the feeding mechanism 1 extends to the shaping die 22, and a material pushing channel 234 is formed between the output end of the feeding mechanism 1 and the stopper 233. The material pushing block 232 is located in the material withdrawing channel 234.
[0044] The material pushing power piece 2231 is fixedly connected to the shaping mold 22. The material pushing power piece 2231 can be a cylinder or other power pieces such as a push rod. The material pushing power piece 2231 is used to provide power for the movement of the material pushing block 232. The material pushing end of the material pushing power piece 2231 is fixedly connected to the material pushing block 232.
[0045] The pushing block 232 is used to receive the workpiece transported to the pushing channel 234 by the loading mechanism 1 and to prevent the workpiece on the loading mechanism 1 from falling during the pushing process. The pushing block 232 has a pushing groove 2321 for accommodating the workpiece on its end face close to one end of the workpiece. The pushing groove 2321 has a V-shaped structure, which can receive the workpiece and prevent the workpiece from deviating during the pushing process.
[0046] like Figure 2 , Figure 3 As shown, the fixing assembly 24 is installed on the shaping die 22 , and the fixing assembly 24 is used to clamp the workpiece pushed by the pushing assembly 223 and align the workpiece with the shaping hole 221 .
[0047] The fixed component 24 includes a fixed limit block 241 and a movable limit block 242. The fixed limit block 241 is fixedly connected to the shaping mold 22. The movable limit block 242 is elastically connected to the shaping mold 22 so that the movable limit block 242 and the fixed limit block 241 clamp the workpiece. The distance between the fixed limit block 241 and the movable limit block 242 is smaller than the size of the workpiece. A fixed channel 243 is formed between the fixed limit block 241 and the movable limit block 242. The shaping hole 221 is located in the fixed channel 243, and the shaping hole 221 is connected to the fixed channel 243. The fixed channel 243 is connected to the pushing end of the pushing component 223, and the input end of the fixed channel 243 is connected to the output end of the pushing channel 234.
[0048] The fixing assembly 24 also includes a mounting block 244 and a spring 245. The mounting block 244 is fixedly connected to the shaping mold 22. A sliding groove 2441 is provided on the mounting block 244 for allowing the movable limit block 242 to move. The movable limit block 242 is slidably installed in the sliding groove 2441. One end of the spring 245 abuts against the movable limit block 242, and the other end abuts against the mounting block 244. A limiting groove is provided on the side wall of the sliding groove 2441. The movable limit block 242 has a card block matching the limiting groove. The card block is slidably arranged in the limiting groove. The design of the limiting groove and the card block can limit the movement of the movable limit block 242 to prevent it from slipping or excessive movement.
[0049] A limiting groove 2421 for accommodating a workpiece is provided on one end of the movable limiting block 242 close to the shaping hole 221 . The limiting groove 2421 can provide positioning for the workpiece so that the workpiece stays above the shaping hole 221 , and the workpiece and the shaping hole 221 remain coaxial.
[0050] The fixed limit block 241 has a fixed introduction surface 2411 on its end face near the movable limit block 242, which expands away from the shaping hole 221; the movable limit block 242 has a movable introduction surface 2422 on its end face near the fixed limit block 241, which expands away from the shaping hole 221; and both the fixed introduction surface 2411 and the movable introduction surface 2422 are located at the input port of the fixed channel 243; and both the fixed introduction surface 2411 and the movable introduction surface 2422 are arc-shaped surfaces, so that the workpiece can easily enter the solid channel 243.
[0051] like Figure 1 As shown, the punching assembly 25 is fixedly connected to the frame 21, and the punching assembly 25 is used to apply pressure to the workpiece at the shaping hole 221 and make it pass through the shaping hole 221. The punching assembly 25 includes an impact head and a punching power piece, and the output end of the punching power piece is fixedly connected to the impact head. The punching power piece is used to provide power for the impact head to approach or move away from the workpiece at the shaping hole. The punching power piece can be a hydraulic cylinder, or a crank mechanism, etc.
[0052] The shaping machine of the present application detects the position of the workpiece through multiple sensors and controls the working condition of the equipment. When in use, the loading mechanism 1 is started to arrange the workpieces neatly and transport them to the pushing channel 234. After the sensor on the stop block 233 detects that there are workpieces in the pushing channel 234, the pushing power piece 2231 is started to make the pushing block 232 move and approach the fixed channel 243. The pushing block 232 pushes the workpiece into the fixed channel 243 until the workpiece arrives between the limit groove 2421 and the fixed limit block 241, and then the pushing power piece 2231 retracts to make the pushing block 232 retreat. During this process, the pushing block 232 passes over the unloading port of the loading mechanism 1, so that the workpiece on it cannot continue to fall until the pushing block 232 retreats to its initial position.
[0053] When the workpiece is transported to the limit groove 2421 and the fixed limit block 241, under the elastic force of the spring, the fixed limit block 241 and the movable limit block 242 clamp the workpiece and make the workpiece stay above the shaping hole 221, the punching assembly 25 starts to apply pressure to the workpiece so that the workpiece passes through the shaping hole 221 and completes the shaping of the workpiece in the process of passing through the shaping hole 221.
[0054] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. Automatic feeding and shaping machine for stamped outer ring needle roller bearings, characterized in that: It comprises a feeding mechanism (1) and a shaping mechanism (2), The feeding mechanism (1) is used to convey the workpiece to be shaped to the shaping mechanism (2), and the output end of the feeding mechanism (1) is butted against the input end of the shaping mechanism (2); The shaping mechanism (2) comprises a frame (21), a shaping die (22), a material pushing assembly (223), a fixing assembly (24) and a material punching assembly (25); The shaping die (22) is mounted on the frame (21), and the shaping die (22) has shaping holes (221) for shaping the workpiece; The pusher assembly (223) is installed on the shaping die (22), and the pusher assembly (223) is used to push the workpiece conveyed by the feeding mechanism (1) to the shaping hole (221); The fixing assembly (24) is installed on the shaping die (22), and the fixing assembly (24) is used to clamp the workpiece pushed by the pushing assembly (223) and align the workpiece with the shaping hole (221); The punching assembly (25) is fixedly connected to the frame (21), and the punching assembly (25) is used to apply pressure to the workpiece at the shaping hole (221) and make it pass through the shaping hole (221).
2. The automatic feeding and shaping machine for stamped outer ring needle roller bearings according to claim 1, characterized in that: The feeding mechanism (1) is a vibrating plate.
3. The automatic feeding and shaping machine for stamped outer ring needle roller bearings according to claim 1, characterized in that: The material pushing assembly (223) comprises a material pushing power member (2231), a material pushing block (232) and a stopper (233). The stopper (233) is fixedly connected to the shaping die (22), and is used to block the workpiece transported from the feeding mechanism (1) so that the workpiece stays at the pushing end of the pushing assembly (223). The stopper (233) is provided with a sensor for detecting whether the workpiece transported by the feeding mechanism (1) has reached the pushing channel (234). The output end of the feeding mechanism (1) extends to the shaping die (22), and a material pushing channel (234) is formed between the output end of the feeding mechanism (1) and the stopper (233). The pushing power piece (2231) is fixedly connected to the shaping die (22); the pushing power piece (2231) is used to provide power for the movement of the pushing block (232); the pushing end of the pushing power piece (2231) is fixedly connected to the pushing block (232); The pushing block (232) is used to receive the workpiece transported by the feeding mechanism (1) to the pushing channel (234) and to prevent the workpiece on the feeding mechanism (1) from falling during the pushing process.
4. The automatic feeding and shaping machine for stamped outer ring needle roller bearings according to claim 3, characterized in that: The pusher block (232) has a pusher groove (2321) for accommodating the workpiece on its end surface close to one end of the workpiece.
5. The automatic feeding and shaping machine for stamped outer ring needle roller bearings according to claim 1, characterized in that: The fixed assembly (24) comprises a fixed limit block (241) and a movable limit block (242); the fixed limit block (241) is fixedly connected to the shaping die (22); the movable limit block (242) is elastically connected to the shaping die (22) so that the movable limit block (242) and the fixed limit block (241) clamp the workpiece; a fixed channel (243) is formed between the fixed limit block (241) and the movable limit block (242); the shaping hole (221) is located in the fixed channel (243), and the shaping hole (221) and the fixed channel (243) are in communication; the fixed channel (243) and the pushing end of the pushing assembly (223) are butted against each other.
6. The automatic feeding and shaping machine for stamped outer ring needle roller bearings according to claim 5, characterized in that: The fixing assembly (24) further comprises a mounting block (244) and a spring (245). The mounting block (244) is fixedly connected to the shaping mold (22). The mounting block (244) is provided with a sliding groove (2441) for allowing a movable limit block (242) to move. The movable limit block (242) is slidably mounted in the sliding groove (2441). One end of the spring (245) abuts against the movable limit block (242), and the other end abuts against the mounting block (244).
7. The automatic feeding and shaping machine for stamped outer ring needle roller bearings according to claim 5, characterized in that: A limiting groove (2421) for accommodating a workpiece is provided on one end of the movable limiting block (242) close to the shaping hole (221).
8. The automatic feeding and shaping machine for stamped outer ring needle roller bearings according to claim 5, characterized in that: The end surface of the fixed limit block (241) close to one end of the movable limit block (242) has a fixed introduction surface (2411) that expands in a direction away from the shaping hole (221), and the end surface of the movable limit block (242) close to one end of the fixed limit block (241) has a movable introduction surface (2422) that expands in a direction away from the shaping hole (221), and both the fixed introduction surface (2411) and the movable introduction surface (2422) are located at the input port of the fixed channel (243).
Citation Information
Patent Citations
Rolling bearing outer ring shaping machine
CN210059405U