Low-alloy high-strength steel stamping die

By using a combination of fan, electric push rod and brush plate in stamping mold, the problem of the mold not being able to cool and clean in time during stamping is solved, and a more efficient stamping process and a longer mold life are achieved.

CN222491785UActive Publication Date: 2025-02-18SUZHOU XIANGLOU METAL PROD
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Patent Information

Application Number
CN202421271949.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Existing stamping molds cannot be cooled and cleaned in time during stamping, resulting in overheating of the mold and chip accumulation, affecting the stamping quality and mold life.

Method used

A low alloy high strength steel stamping mold is designed, using a combination of fan, electric push rod and brush plate to cool through the fan in the cavity, and the chips and debris are cleaned through the electric push rod and brush plate. Infrared sensors are used to control the cleaning frequency to prevent the electric push rod from being crushed.

Benefits of technology

It realizes timely cooling and cleaning of the mold during the stamping process, improves stamping efficiency, extends the service life of the mold, and maintains the finish of the part surface.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222491785U_ABST
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Abstract

The utility model relates to the technical field of stamping dies, discloses a low-alloy high-strength steel stamping die, and solves the problem that the stamping die cannot be cooled and cleaned in time during stamping. Through the fan, the electric push rod and the brush plate, when a workpiece is stamped, cooling air is introduced into the die groove through the fan in the cavity, so that the temperature in the die groove is reduced, meanwhile, through the electric push rod and the brush plate, due to the fact that the center of the brush plate is provided with the connecting pipe in a penetrating mode, and one end of the connecting pipe is communicated with the interior of the cavity, the temperature in the die groove is reduced. Due to the fact that an infrared sensor is arranged on one side of the support, the infrared sensor can sense the leaving of the upper die base and transmit a signal to an electric push rod, the electric push rod can be prevented from being pressed, and the cleaning effect is further improved. And the cleaning frequency can be controlled more conveniently, so that the stamping efficiency is improved, and the service life of the die is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping dies, in particular to a low-alloy high-strength steel stamping die. Background Art

[0002] Low alloy high strength steel stamping dies are dies used to manufacture metal parts. They are usually made of low alloy high strength steel material. This steel has good strength and toughness, making it very suitable for manufacturing die parts that need to withstand high pressure and repeated impact loads.

[0003] During long-term high-speed stamping operations, the mold will overheat due to friction and heat accumulation, but it cannot be cooled down in time, thus affecting the stamping quality and mold life. At the same time, a large amount of chips and residues will be generated during the stamping process. As the workpiece moves, these chips are brought into the mold and accumulate, which will not only cause the mold to work poorly, but also affect the surface finish of the finished product. Utility Model Content

[0004] The utility model aims to provide a low alloy high strength steel stamping die, which is operated by adopting the device, thereby solving the problem that the existing stamping die cannot be cooled and cleaned in time during stamping.

[0005] To achieve the above object, the utility model provides the following technical solutions: a low alloy high strength steel stamping die, comprising a lower die base, a lower die block connected to the upper surface of the lower die base, a guide column arranged on the upper surface of the lower die base, a guide sleeve sleeved on the upper surface of the guide column, and an upper die base arranged on the outer surface of the guide sleeve, a stamping assembly is arranged at the bottom of the upper die base, and a cleaning assembly for cooling and chip cleaning is arranged inside the lower die base;

[0006] The cleaning component includes a cavity arranged inside the lower module, and a fan arranged inside the cavity. A mold groove is opened on the upper surface of the lower module, and a through hole is opened on the inner wall of the mold groove, which is connected with the cavity. A bracket is arranged on one side of the lower module, and an electric push rod is arranged on one side of the bracket. A brush plate is arranged at the telescopic end of the electric push rod, and the bottom of the brush plate contacts with the upper surface of the lower module. A connecting pipe is passed through the center of the brush plate, and one end of the connecting pipe is connected with the inside of the cavity. An infrared sensor is arranged on one side of the bracket, and the infrared sensor is connected with the electric push rod signal.

[0007] Furthermore, a pad is connected to the bottom of the upper die seat, and a fixing plate is connected to the bottom of the pad.

[0008] Furthermore, the stamping assembly includes a spring column arranged at the bottom of the fixed plate, a pressure plate arranged at one end of the spring column, and a stamping block arranged at the bottom of the fixed plate, one end of the stamping block passes through the pressure plate, and the outer surface of the stamping block is adapted to the interior of the die groove.

[0009] Furthermore, a cutting knife is provided at the bottom of the fixing plate, and one end of the cutting knife passes through the pressing plate.

[0010] Furthermore, a spring is arranged on the upper surface of the lower mold base, a top block is arranged on the upper surface of the spring, a connecting groove is opened on the inner wall of the mold groove, and both the top block and the spring are movably connected to the inside of the connecting groove.

[0011] Furthermore, the upper surface of the lower module and the outer surface of the stamping block are both provided with a protective layer, and the protective layer is a component made of metal.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model proposes a low-alloy high-strength steel stamping die. In the prior art, the stamping die cannot be cooled and cleaned in time during stamping. However, the utility model uses a fan, an electric push rod and a brush plate. When the workpiece is stamped, cooling air is introduced into the interior of the die groove through the fan in the cavity, thereby reducing the temperature inside the die groove. At the same time, through the electric push rod and the brush plate, and because a connecting pipe is passed through the center of the brush plate, one end of the connecting pipe is connected to the interior of the cavity, so not only can the chips be cleaned out from the upper surface of the lower module, but also the debris can be blown away, further improving the cleaning effect. In addition, because an infrared sensor is provided on one side of the bracket, the infrared sensor can sense the departure of the upper die seat and transmit the signal to the electric push rod at the same time. Therefore, it can not only prevent the electric push rod from being pressed, but also more conveniently control the cleaning frequency, thereby improving the stamping efficiency and extending the life of the die. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is an internal cross-sectional view of the lower module of the utility model;

[0016] Figure 3 This is a schematic diagram of the connection between the lower mold base and the lower mold block of the utility model;

[0017] Figure 4 It is a schematic diagram of the disassembly of the upper die base and the stamping assembly of the utility model.

[0018] In the figure: 1. lower die base; 11. guide column; 12. guide sleeve; 2. lower die block; 3. upper die base; 4. stamping assembly; 41. spring column; 42. pressure plate; 43. stamping block; 5. cleaning assembly; 51. cavity; 52. fan; 53. die groove; 531. connecting groove; 54. through hole; 55. bracket; 56. electric push rod; 57. brush plate; 58. connecting pipe; 59. infrared sensor; 6. pad; 7. fixing plate; 8. cutting knife; 9. spring; 91. top block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0021] Combination Figure 1 A low alloy high strength steel stamping die comprises a lower die base 1, a lower die block 2 connected to the upper surface of the lower die base 1, a guide column 11 arranged on the upper surface of the lower die base 1, a guide sleeve 12 sleeved on the upper surface of the guide column 11, and an upper die base 3 arranged on the outer surface of the guide sleeve 12, a stamping assembly 4 is arranged at the bottom of the upper die base 3, and a cleaning assembly 5 for cooling and chip cleaning is arranged inside the lower die base 1.

[0022] The utility model is further described below in conjunction with embodiments.

[0023] Embodiment 1:

[0024] See also Figure 1-Figure 4The cleaning component 5 includes a cavity 51 arranged inside the lower module 2, and a fan 52 arranged inside the cavity 51. A mold groove 53 is opened on the upper surface of the lower module 2, and a through hole 54 is opened on the inner wall of the mold groove 53. The through hole 54 is connected with the cavity 51. A bracket 55 is arranged on one side of the lower module 2, and an electric push rod 56 is arranged on one side of the bracket 55. A brush plate 57 is arranged on the telescopic end of the electric push rod 56. The bottom of the brush plate 57 contacts the upper surface of the lower module 2. A connecting pipe 58 is passed through the center of the brush plate 57. One end of the connecting pipe 58 is connected with the inside of the cavity 51. An infrared sensor 59 is arranged on one side of the bracket 55. The infrared sensor 59 is connected with the electric push rod 56 by signal. When the workpiece is stamped, cooling air is introduced into the mold groove 53 through the fan 52 in the cavity 51, so that the temperature inside the mold groove 53 can be reduced when the mold is connected and stamped, thereby avoiding the damage caused by Overheating caused by friction, and during the stamping process, chips or residues will be generated on the upper surface of the lower module 2. When the workpiece is fed and moved, these chips will be guided into the die groove 53, thereby affecting the smoothness of the part surface. Therefore, the chips are cleaned from the upper surface of the lower module 2 through the action of the electric push rod 56 and the brush plate 57 to keep it tidy. In addition, since a connecting pipe 58 is passed through the center of the brush plate 57, one end of the connecting pipe 58 is connected to the interior of the cavity 51, so the debris on the upper surface of the lower module 2 can also be blown away, further improving the cleaning effect. In addition, because an infrared sensor 59 is provided on one side of the bracket 55, the infrared sensor 59 can sense the departure of the upper die seat 3 and transmit the signal to the electric push rod 56. Therefore, it can not only prevent the electric push rod 56 from being pressed, but also more conveniently control the cleaning frequency, thereby improving the stamping efficiency and extending the life of the mold.

[0025] The bottom of the upper die seat 3 is connected with a pad 6, and the bottom of the pad 6 is connected with a fixing plate 7. The pad 6 plays a buffering role to reduce the vibration and impact of the die during operation, thereby extending the service life of the die.

[0026] The stamping assembly 4 includes a spring column 41 arranged at the bottom of the fixed plate 7, a pressure plate 42 arranged at one end of the spring column 41, and a stamping block 43 arranged at the bottom of the fixed plate 7. The lower end of the stamping block 43 passes through the pressure plate 42, and the outer surface of the stamping block 43 is adapted to the interior of the die groove 53.

[0027] A cutting knife 8 is provided at the bottom of the fixed plate 7, and the lower end of the cutting knife 8 passes through the pressing plate 42. The bottom of the cutting knife 8 passes through the pressing plate 42 and contacts the upper surface of the lower module 2, so that during stamping, the cutting knife 8 cuts it according to the designed size to achieve continuous stamping.

[0028] A spring 9 is provided on the upper surface of the lower die base 1, and a top block 91 is provided on the upper surface of the spring 9. A connecting groove 531 is provided on the inner wall of the die groove 53. The top block 91 and the spring 9 are both movably connected to the inside of the connecting groove 531. When the stamping is completed, the reset of the spring 9 will drive the top block 91 upward, thereby ejecting the stamped part out of the die groove 53.

[0029] The upper surface of the lower module 2 and the outer surface of the punching block 43 are both provided with a protective layer, which is a component made of metal, and can be steel or aluminum alloy, so as to improve their wear resistance, corrosion resistance and surface finish.

[0030] Specifically, when the workpiece is punched, the workpiece is placed between the fixed plate 7 and the lower module 2, and the pressure is transmitted to the punching block 43 by the punching equipment. The outer surface of the punching block 43 contacts the workpiece, and the workpiece is processed according to the shape of the die groove 53. Since the bottom of the upper die seat 3 is connected with the pad 6, and the bottom of the pad 6 is connected with the fixed plate 7, the pad 6 plays a buffering role, reducing the vibration and impact of the mold during operation, thereby extending the service life of the mold. In addition, because the bottom of the fixed plate 7 is provided with a cutting knife 8, the lower end of the cutting knife 8 passes through the pressing plate 42, and the bottom of the cutting knife 8 passes through the pressing plate 42 and contacts the upper surface of the lower module 2, so that when punching, the cutting knife 8 Cut it according to the designed size to achieve continuous stamping and ensure the stability and accuracy of the stamping block 43 during the stamping process. After the stamping is completed, the pressure is released. Because the upper surface of the lower die base 1 is provided with a spring 9, and the upper surface of the spring 9 is provided with a top block 91, the outer surface of the top block 91 is movably connected with the inside of the die groove 53. When the stamping is completed, the reset of the spring 9 will drive the top block 91 upward, thereby ejecting the stamped parts out of the die groove 53, so that the entire stamping process is completed. Because the upper surface of the lower module 2 and the outer surface of the stamping block 43 are provided with a protective layer, their wear resistance, corrosion resistance and surface finish are improved. Since the mold will overheat after continuous stamping. Reaction, therefore, cooling air is introduced into the interior of the die groove 53 through the fan 52 in the cavity 51, so that the mold can reduce the temperature inside the die groove 53 when the mold is connected for stamping, avoiding overheating caused by friction. At the same time, during the stamping process, chips or residues will be generated on the upper surface of the lower module 2. In order to prevent these chips from being guided into the interior of the die groove 53 when the workpiece is fed and moved, thereby affecting the smoothness of the part surface, it is necessary to use the electric push rod 56 and the brush plate 57 to clean the chips from the upper surface of the lower module 2 to keep it tidy. Since the position of the brush plate 57 corresponds to the position of the cutting knife 8, it is only necessary to clean the chips in the cutting area in advance. It will not be guided into the inside of the die groove 53, and the electric push rod 56 will shrink when pressing down so that the brush plate is located inside the bracket 55, which will not affect the pressing down of the stamping assembly 4, and because a connecting tube 58 is passed through the center of the brush plate 57, one end of the connecting tube 58 is connected to the inside of the cavity 51, so the debris on the upper surface of the lower module 2 can also be blown away, further improving the cleaning effect, and because an infrared sensor 59 is provided on one side of the bracket 55, the infrared sensor 59 can sense the departure of the upper die seat 3 and transmit the signal to the electric push rod 56 at the same time, so it can not only prevent the electric push rod 56 from being pressed, but also can more conveniently control the cleaning frequency, thereby improving the stamping efficiency and extending the life of the mold.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low alloy high strength steel stamping die, comprising a lower die base (1), a lower die block (2) connected to the upper surface of the lower die base (1), a guide post (11) arranged on the upper surface of the lower die base (1), a guide sleeve (12) sleeved on the upper surface of the guide post (11), and an upper die seat (3) arranged on the outer surface of the guide sleeve (12), characterized in that: A punching assembly (4) is provided at the bottom of the upper die base (3), and a cleaning assembly (5) for cooling and cleaning chips is provided inside the lower die base (1); The cleaning component (5) comprises a cavity (51) arranged inside the lower module (2), and a fan (52) arranged inside the cavity (51); a mold groove (53) is provided on the upper surface of the lower module (2); a through hole (54) is provided on the inner wall of the mold groove (53); the through hole (54) is connected to the cavity (51); a bracket (55) is provided on one side of the lower module (2); an electric push rod (56) is provided on one side of the bracket (55); a brush plate (57) is provided at the telescopic end of the electric push rod (56); the bottom of the brush plate (57) contacts the upper surface of the lower module (2); a connecting pipe (58) is passed through the center of the brush plate (57); one end of the connecting pipe (58) is connected to the inside of the cavity (51); an infrared sensor (59) is provided on one side of the bracket (55); and the infrared sensor (59) is connected to the electric push rod (56) by signal.

2. A low alloy high strength steel stamping die according to claim 1, characterized in that: The bottom of the upper die seat (3) is connected to a pad (6), and the bottom of the pad (6) is connected to a fixing plate (7).

3. A low alloy high strength steel stamping die according to claim 2, characterized in that: The punching assembly (4) comprises a spring column (41) arranged at the bottom of the fixing plate (7), a pressing plate (42) arranged at one end of the spring column (41), and a punching block (43) arranged at the bottom of the fixing plate (7), the lower end of the punching block (43) passes through the pressing plate (42), and the outer surface of the punching block (43) matches the inside of the die groove (53).

4. A low alloy high strength steel stamping die according to claim 3, characterized in that: A cutting knife (8) is provided at the bottom of the fixing plate (7), and the lower end of the cutting knife (8) passes through the pressing plate (42).

5. The low alloy high strength steel stamping die according to claim 1, characterized in that: A spring (9) is arranged on the upper surface of the lower mold base (1), a top block (91) is arranged on the upper surface of the spring (9), a connecting groove (531) is opened on the inner wall of the mold groove (53), and the top block (91) and the spring (9) are both movably connected to the inside of the connecting groove (531).

6. The low alloy high strength steel stamping die according to claim 3, characterized in that: The upper surface of the lower module (2) and the outer surface of the punching block (43) are both provided with a protective layer, and the protective layer is a component made of metal.