This invention discloses a dynamic
overload control method for a blender based on multi-source
signal fusion, specifically relating to the field of control and regulation. The method includes: first, performing multi-source
signal acquisition and feature enhancement
processing, simultaneously acquiring four types of signals: electrical, motion, mechanical, and thermal. After preprocessing,
relevant feature sets are extracted. Second, conducting multi-dimensional complex
coupling analysis, constructing functions to quantify single-field risks based on load intensity, mechanical state, and
thermal safety, and designing three types of
coupling terms—load and mechanical, mechanical and thermal, and load and thermal—to characterize multi-field synergistic effects. Then, generating a comprehensive risk value and dynamic threshold, solving for the risk value and its
rate of increase, and setting thresholds hierarchically based on mode characteristics and identifying dominant
coupling terms. Finally, executing four-level progressive control, initiating early warning preparation, intervention to break blockages,
emergency evacuation, and final
recovery or shutdown actions based on the
risk status. This invention uses physical drive as its core to achieve precise
risk quantification and coupling-guided control, balancing
equipment safety and efficiency.