Sprue spreader for die-casting die

By designing a cooling chamber composed of a water barrier and a shunt sleeve, and combining a sealing ring and a heat conducting medium, the problem of water leakage in the diversion cone of the aluminum alloy die-casting mold is solved, extending the service life and reducing costs.

CN222492108UActive Publication Date: 2025-02-18HAINACHUAN (BINZHOU) LIGHTWEIGHT AUTOMOTIVE PARTS CO LTD
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Patent Information

Application Number
CN202421246847.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing aluminum alloy die-casting mold splitters cause water leakage due to cracks in the integrated cooling water circuit, resulting in frequent scrapping and replacement of molds, which consumes labor time and cost.

Method used

A die-casting mold shunt cone is designed, using a water barrier sleeve and a shunt sleeve to form a cooling chamber, and is fixedly connected to the shunt cone body by bolts, combining the sealing ring structure and heat conducting medium filling to avoid cooling water leakage.

Benefits of technology

It effectively avoids mold leakage, extends the service life of the shunt cone, reduces production costs, and ensures the cooling effect of liquid aluminum.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of die-casting auxiliary tools, and provides a die-casting die sprue spreader which comprises a sprue spreader body. The waterproof sleeve is mounted in the cavity of the sprue spreader main body; the diversion sleeve is arranged in the waterproof sleeve in a sleeving manner and is fixedly connected to the diversion cone main body through a bolt, the waterproof sleeve and the diversion sleeve are matched with each other to form a cooling cavity, and the cooling cavity is communicated with a cooling water channel arranged in the diversion cone main body; and the pressing plate is arranged on the sprue spreader main body in a covering manner, and the shunting sleeve is arranged in the pressing plate in a covering manner. According to the technical scheme, under the condition that heat conduction is not affected, the water leakage phenomenon of the mold caused by early-stage cracking can be effectively avoided, and therefore the service life of the sprue spreader is effectively prolonged to the life cycle of the whole mold.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-casting auxiliary tools, in particular to a diverter cone of a die-casting die. Background Art

[0002] The diverter cone of aluminum alloy die-casting mold is mainly used to form the straight runner, adapt the mold to the injection stroke of the die-casting machine, guide the diversion function, assist the demolding of the material cake, prevent the material from flying downward, assist in pressurizing the aluminum alloy liquid, buffer the aluminum liquid, reduce the impact of the punch on the dynamic mold, increase the filling degree of the pressure chamber, and increase the life of the dynamic mold frame.

[0003] In the related art, the diverter cone is internally cooled by line cooling or a cooling water well is used locally, and the cooling water path and the diverter cone are integrated, which has the following technical defects:

[0004] (1) After the mold is used for many times, it is easy to leak due to excessive cracks, which will cause the diverter cone to be scrapped. Moreover, if the leakage is not discovered in time during production, thousands of die-casting castings will be scrapped, causing extremely high losses.

[0005] (2) The service life cycle of the mold is much longer than that of the integrated diverter cone. About 30 integrated diverter cones need to be replaced during the service life cycle of the mold. The replacement is frequent, time-consuming, and the replacement cost is high. Utility Model Content

[0006] The utility model aims to solve at least one of the technical problems existing in the prior art or related technology.

[0007] To this end, the purpose of the utility model is to provide a diverter cone for a die-casting mold, which can effectively avoid mold leakage caused by early cracking without affecting heat conduction, thereby effectively extending the service life of the diverter cone to the entire mold life cycle.

[0008] In order to achieve the above-mentioned purpose, the technical solution of the utility model provides a die-casting mold diverter cone, including: a diverter cone body; a water-blocking sleeve installed in the cavity of the diverter cone body; a diverter sleeve, sleeved in the water-blocking sleeve and fixedly connected to the diverter cone body by bolts, the water-blocking sleeve and the diverter sleeve cooperate with each other to form a cooling cavity, and the cooling cavity is connected to the cooling water channel arranged in the diverter cone body; a pressure plate, covered on the diverter cone body, and the diverter sleeve cover is arranged inside.

[0009] Preferably, water glycol or silver silicone grease is filled between the splitter cone body and the water-isolating sleeve.

[0010] Preferably, a primary sealing ring is provided between the diverter cone body and the watertight sleeve, and the primary sealing ring is compressed by the watertight sleeve for sealing.

[0011] Preferably, a secondary sealing ring is provided between the water-blocking sleeve and the diverter sleeve, and the secondary sealing ring is compressed by the diverter sleeve for sealing.

[0012] Preferably, a three-stage sealing ring is arranged between the diverter cone body and the pressure plate, and the three-stage sealing ring is compressed by the pressure plate to seal.

[0013] Preferably, the water-blocking sleeve is in a T-shape with a cavity therein, and a through hole communicating with the cavity is provided at the wider end so as to communicate with the cooling water channel.

[0014] Preferably, the diverter sleeve is T-shaped and is placed in the cavity of the watertight sleeve.

[0015] Preferably, when the diverter sleeve and the water-blocking sleeve are installed in the cavity of the diverter cone body, the inner end thereof is tilted downward.

[0016] The utility model provides a die-casting mold diverter cone with the following beneficial technical effects:

[0017] (1) The die-casting mold diverter cone proposed by the utility model can effectively avoid mold leakage caused by early cracking without affecting heat conduction, effectively avoid batch scrapping of products, and is conducive to improving product quality.

[0018] (2) The service life cycle of the diverter cone of a die-casting mold proposed by the utility model is significantly improved and can be used throughout the life cycle of the entire mold, which is beneficial to reducing the cost of using the diverter cone and further reducing production costs.

[0019] (3) The utility model proposes a die-casting mold diverter cone, which can effectively prevent the cooling water inside the diverter cone from leaking from the front end into the "mold cavity side" and mixing with the aluminum liquid through the matching design between the diverter cone body and the water-blocking sleeve; the sealing structure designed between the diverter cone body and the water-blocking sleeve, the diverter sleeve and the pressure plate can effectively prevent the cooling water from leaking from the "mold core side"; and the mold is not prone to water leakage.

[0020] (4) The utility model proposes a die-casting mold diverter cone, which can effectively ensure the heat conduction efficiency between the water-isolating sleeve and the diverter cone body by filling water ethylene glycol or silver silicone grease between the diverter cone body and the water-isolating sleeve, thereby ensuring the cooling effect of the diverter cone on the aluminum liquid.

[0021] (5) The utility model proposes a die-casting mold diverter cone in which the diverter sleeve and the water-isolating sleeve are installed in the cavity of the diverter cone body, and the inner end is tilted downward, thereby further ensuring the cooling effect of the diverter cone on the aluminum liquid.

[0022] Additional aspects and advantages of the present invention will be given in the following description, and some will become apparent from the following description, or will be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0024] Figure 1 A schematic structural diagram of a diverter cone of a die-casting mold according to an embodiment of the utility model is shown;

[0025] Figure 2 Shows Figure 1 A plan view of the "mold core side" of the splitter cone of the die casting mold;

[0026] Figure 3 Shows Figure 1 Explosion diagram of the splitter cone of the die casting mold;

[0027] Figure 4 Shows Figure 1 Schematic diagram of the longitudinal section structure of the diverter cone of the die casting mold;

[0028] Figure 5 Shows Figure 1 Schematic diagram of the transverse section structure of the diverter cone of the die casting mold.

[0029] in, Figures 1 to 5 The corresponding relationship between the reference numerals and the components is as follows:

[0030] 102 splitter cone body, 104 water blocking sleeve, 1042 through hole, 106 splitter sleeve, 108 bolt, 110 cooling cavity, 112 cooling water channel, 114 pressure plate, 116 primary sealing ring, 118 secondary sealing ring, 120 tertiary sealing ring. DETAILED DESCRIPTION

[0031] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0033] Combine the following Figures 1 to 5A splitter cone of a die-casting mold according to an embodiment of the utility model is described in detail.

[0034] like Figures 1 to 5 As shown, a diverter cone of a die-casting mold according to an embodiment of the utility model includes: a diverter cone body 102, a water-blocking sleeve 104, a diverter sleeve 106, a pressure plate 114, etc. The water-blocking sleeve 104 is installed in the cavity of the diverter cone body 102, the diverter sleeve 106 is sleeved in the water-blocking sleeve 104, and is fixedly connected to the diverter cone body 102 by bolts 108, the water-blocking sleeve 104 and the diverter sleeve 106 cooperate with each other to form a cooling cavity 110, and the cooling cavity 110 is connected to the cooling water channel 112 set in the diverter cone body 102, so as to realize cooling of the aluminum liquid by the circulation of cooling water. The pressure plate 114 is covered on the diverter cone body 102, and the diverter sleeve 106 is covered inside. Therefore, it is possible to effectively avoid the phenomenon of mold leakage caused by early cracking without affecting heat conduction, effectively avoid the phenomenon of batch scrapping of products, and help improve product quality. The service life cycle of the diverter cone of the die-casting mold has been significantly improved and can be used throughout the life cycle of the mold, which is conducive to reducing the cost of using the diverter cone and thus reducing production costs.

[0035] It is worth noting that the specific structures of the diverter cone body 102, the water-blocking sleeve 104, the diverter sleeve 106, and the pressing plate 114 can be slightly adjusted to suit the product type and the mold structure design. The water-blocking sleeve 104 can be made of steel or copper.

[0036] Furthermore, water glycol or silver silicone grease is filled between the diverter cone body 102 and the water-isolating sleeve 104. Thus, the heat conduction efficiency between the water-isolating sleeve 104 and the diverter cone body 102 can be effectively guaranteed, thereby ensuring the cooling effect of the diverter cone on the aluminum liquid. Other silicone grease-based heat-conducting media can also be used.

[0037] Furthermore, if Figures 3 to 5 As shown, a primary sealing ring 116 is arranged between the diverter cone body 102 and the water-blocking sleeve 104. The primary sealing ring 116 is compressed and sealed by the water-blocking sleeve 104, thereby effectively preventing the cooling water inside the diverter cone from leaking from the front end into the "mold cavity side" and mixing with the aluminum liquid, making it less likely for the mold to leak.

[0038] Furthermore, if Figures 3 to 5 As shown, a secondary sealing ring 118 is provided between the water-blocking sleeve 104 and the diverter sleeve 106, and the secondary sealing ring 118 is pressed and sealed by the diverter sleeve 106. A tertiary sealing ring 120 is provided between the diverter cone body 102 and the pressing plate 114, and the tertiary sealing ring 120 is pressed and sealed by the pressing plate 114. Therefore, the sealing structure can effectively prevent cooling water from leaking from the "mold core side", and mold water leakage is not likely to occur.

[0039] Furthermore, if Figures 3 to 5 As shown, the water blocking sleeve 104 is T-shaped with a cavity therein, and a through hole 1042 communicating with the cavity is provided at the wider end, which is convenient for installation and for communicating with the cooling water channel 112.

[0040] Furthermore, if Figures 3 to 5 As shown, the flow divider sleeve 106 is T-shaped and is placed in the cavity of the water-blocking sleeve 104, which is convenient for installation to form the cooling cavity 110 and ensure the cooling effect.

[0041] Furthermore, if Figure 4 As shown, when the flow dividing sleeve 106 and the water blocking sleeve 104 are installed in the cavity of the flow dividing cone body 102, the inner end thereof is tilted downward, thereby further ensuring the cooling effect of the flow dividing cone on the aluminum liquid.

[0042] In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0043] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by terms such as "up", "down", "left", "right", "front" and "back" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the present invention.

[0044] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A die-casting mold diverter cone, characterized in that: include: A diverter cone body; a water-blocking sleeve installed in the cavity of the diverter cone body; a diverter sleeve sleeved in the water-blocking sleeve and fixedly connected to the diverter cone body by bolts, the water-blocking sleeve and the diverter sleeve cooperate with each other to form a cooling cavity, and the cooling cavity is connected to the cooling water channel arranged in the diverter cone body; a pressure plate, covered on the diverter cone body, and the diverter sleeve cover is arranged inside.

2. The die-casting mold diverter cone according to claim 1, characterized in that: The space between the split cone body and the water-isolating sleeve is filled with water glycol or silver silicone grease.

3. The die-casting mold diverter cone according to claim 1 or 2, characterized in that: A primary sealing ring is arranged between the diverter cone body and the water-blocking sleeve, and the primary sealing ring is compressed and sealed by the water-blocking sleeve.

4. The die-casting mold diverter cone according to claim 1 or 2, characterized in that: A secondary sealing ring is arranged between the water-blocking sleeve and the diverter sleeve, and the secondary sealing ring is compressed and sealed by the diverter sleeve.

5. The die-casting mold splitter cone according to claim 1 or 2, characterized in that: A three-stage sealing ring is arranged between the diverter cone body and the pressure plate, and the three-stage sealing ring is pressed and sealed by the pressure plate.

6. The die-casting mold splitter cone according to claim 1 or 2, characterized in that: The water-blocking sleeve is in a T-shaped form with a cavity therein, and a through hole communicating with the cavity is provided at a wider end portion so as to communicate with the cooling water channel.

7. The die-casting mold splitter cone according to claim 6, characterized in that: The diverter sleeve is T-shaped and is placed in the cavity of the water-blocking sleeve.

8. The die-casting mold splitter cone according to claim 7, characterized in that: When the flow dividing sleeve and the water blocking sleeve are installed in the cavity of the flow dividing cone body, the inner end thereof is inclined downward.