Plate slitting device for living container production
By designing a plate slitting device including fixed plates in the production of residential containers, the problem of plate swaying during the slitting process is solved, the slitting accuracy and stability are improved, and the adaptability and service life of the equipment are enhanced.
Patent Information
- Application Number
- CN202421208349.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the production process of a residential container, when the plate moves under the action of the pushing device, the plate shakes due to vibration of the cutting tool, thereby reducing the slitting accuracy.
A plate slitting device including a slitting workbench, a conveying roller, a support frame, an electric slide rail, a cutting assembly, an electric push cylinder and a fixing plate is designed. The fixed plate is driven to fit on the surface of the board by an electric push cylinder. The fixed plate keeps the board stable during the cutting process and reduces shaking.
It effectively reduces the shaking of the plate during the slitting process, improves the stability and slitting quality during the processing of the plate, reduces friction loss, and extends the service life of the equipment.
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Figure CN222492445U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production of living containers, in particular to a plate cutting device for production of living containers. Background Art
[0002] Living container, also known as container house or container residence, is a special building form that transforms and renovates standard freight containers to meet living needs.
[0003] Living containers are usually composed of a container body, a steel frame, a wall structure, and door and window decorations. The wall is one of the main components of a living container, and is generally made of color steel plates, insulation boards or other insulation materials. These materials not only provide structural support, but also ensure the indoor thermal insulation performance.
[0004] In the production process of living containers, the plates need to be cut according to demand and assembled in suitable sizes. When the plates are cut, they will continue to move forward under the action of the pushing device. During the movement, the vibration of the cutting tool will cause the plates to shake, thereby reducing the cutting accuracy.
[0005] To this end, the utility model provides a plate cutting device for producing a living container. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a plate slitting device for producing living containers, comprising a slitting workbench; a plurality of groups of conveying rollers are installed in the middle of the slitting workbench; a pair of support frames are fixedly connected to the top of the slitting workbench; the support frames are symmetrically arranged on the slitting workbench; an electric slide rail is installed between the pair of support frames; a cutting assembly is slidably connected to the middle of the electric slide rail; a pair of electric push cylinders are fixedly connected to the side walls at the bottom of the cutting assembly; the electric push cylinders are symmetrically arranged on the cutting assembly; a first fixed plate is fixedly connected to the output end of the electric push cylinder. The above structure can reduce the shaking of the plate, thereby improving the stability of the plate during processing and increasing the production slitting quality of the plate.
[0008] Preferably, two groups of connecting rods are symmetrically arranged in the middle of the first fixed plate; each group of connecting rods is symmetrically arranged with a plurality of connecting rods; a fixed block is fixedly connected to the end of each group of connecting rods; a plurality of rotating rollers are rotatably connected to the surface of the fixed block; the rotating rollers are arranged around the surface of the fixed block; a belt is sleeved on the surface of the fixed block; the belt is arranged on the rotating roller. Through the above structure, the friction loss is reduced while the fixing effect on the plate is maintained, the working effect is improved, the wear on the plate is reduced, and the processing quality is increased.
[0009] Preferably, the connecting rod passes through the side wall of the first fixed plate and is slidably connected to the first fixed plate; a second fixed plate is fixedly connected to the middle of the connecting rod; a plurality of groups of strong springs are fixedly connected between the top side wall of the second fixed plate and the bottom side wall of the first fixed plate; the strong springs are sleeved on the connecting rod; a limiting plate is fixedly connected to the top end of the connecting rod, and the adaptability of the device is increased through the above structure.
[0010] Preferably, a water tank is fixedly connected to the side wall of one of the support frames; a connecting frame is fixedly connected between a pair of the support frames; a delivery pipe is fixedly connected to the side wall of the water tank; a plurality of groups of nozzles are fixedly connected to the middle of the connecting frame; the nozzles and the delivery pipes are interconnected; and switch valves are installed on the plurality of nozzles. The above structure allows the nozzles at other positions to be in an inoperative state at normal times, thereby reducing water waste.
[0011] Preferably, the side wall of the slitting workbench is provided with a support assembly; the top of the support assembly is provided with a connecting plate; the side wall of the connecting plate is fixedly connected with a scraper; the scraper is arranged at an angle, and the above structure reduces the corrosion of the plate by water stains containing debris, thereby improving the protection effect of the plate.
[0012] Preferably, the support assembly includes a support platform; the support platform is fixedly connected to the top side wall of the slitting workbench; an adjusting screw is threadedly connected to the middle of the support platform; the top of the adjusting screw and the bottom side wall of the connecting plate are rotatably connected; a handle is fixedly connected to the bottom of the adjusting screw; a damper is installed at the connection between the adjusting screw and the support platform. The above structure can reduce the collision between the scraper and the plate, thereby improving the adaptability of the scraper.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model discloses a plate cutting device for producing living containers. By turning on the switch of the electric push cylinder, the electric push cylinder drives the first fixed plate to move downward until the first fixed plate is in contact with the surface of the plate. When the cutting assembly cuts the plate, it is fixed by the first fixed plate, which can reduce the shaking of the plate, thereby improving the stability of the plate during processing and increasing the production and cutting quality of the plate.
[0015] 2. The utility model describes a plate cutting device for producing living containers, which converts the sliding friction between the first fixed plate and the plate into rolling friction between the plate and the belt, thereby reducing friction loss while maintaining the fixing effect on the plate, improving the working effect, reducing the wear on the plate, and increasing the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the nozzle in the utility model;
[0019] Figure 3 It is a structural schematic diagram of a strong spring in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the belt in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the scraper in the utility model;
[0022] In the figure: 1. Slitting workbench; 11. Support frame; 111. Conveying roller; 12. Electric slide rail; 13. Cutting assembly; 14. Electric push cylinder; 15. First fixed plate; 2. Connecting rod; 21. Fixed block; 22. Rotating roller; 23. Belt; 3. Second fixed plate; 31. Strong spring; 32. Limiting plate; 4. Water tank; 41. Conveying pipe; 42. Connecting frame; 43. Nozzle; 44. Switch valve; 5. Connecting plate; 51. Scraper; 6. Support table; 61. Adjusting screw; 62. Handle. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figures 1 to 3As shown, a plate slitting device for producing living containers described in an embodiment of the utility model comprises a slitting workbench 1; a plurality of conveying rollers 111 are installed in the middle of the slitting workbench 1; a pair of support frames 11 are fixedly connected to the top of the slitting workbench 1; the support frames 11 are symmetrically arranged on the slitting workbench 1; an electric slide rail 12 is installed between the pair of support frames 11; a cutting assembly 13 is slidably connected to the middle of the electric slide rail 12; a pair of electric push cylinders 14 are fixedly connected to the side walls at the bottom of the cutting assembly 13; the electric push cylinders 14 are symmetrically arranged on the cutting assembly 13; a first fixed plate 15 is fixedly connected to the output end of the electric push cylinder 14, During operation, the plate of the residential container to be cut is placed on the conveyor roller 111, and then the switch of the conveyor roller 111 is turned on, so that the conveyor roller 111 drives the plate to move in the direction of the cutting component 13. When the end of the plate is close to the bottom of the cutting component 13, the switch of the electric push cylinder 14 is turned on, so that the electric push cylinder 14 drives the first fixed plate 15 to move downward until the first fixed plate 15 is attached to the surface of the plate. When the cutting component 13 cuts the plate, it is fixed by the first fixed plate 15, which can reduce the shaking of the plate, thereby improving the stability of the plate during processing and increasing the production and cutting quality of the plate.
[0025] like Figures 1 to 4 As shown, two groups of connecting rods 2 are symmetrically arranged in the middle of the first fixed plate 15; each group of the connecting rods 2 is symmetrically arranged with a plurality of connecting rods 2; a fixed block 21 is fixedly connected to the end of each group of the connecting rods 2; the surface of the fixed block 21 is rotatably connected to a plurality of rotating rollers 22; the rotating rollers 22 are arranged around the surface of the fixed block 21; a belt 23 is sleeved on the surface of the fixed block 21; the belt 23 is arranged on the rotating roller 22. During operation, by providing a fixed block 21 on the first fixed plate 15, when the first fixed plate 15 is driven by the electric push cylinder 14 to move to the surface of the plate, the belt 23 is fitted with the surface of the plate, and in the process of continuous movement of the plate, the belt 23 is rotated under the connection with the rotating roller 22 through the friction force with the plate, so that the plate can be fixed while being continuously transported forward, and the sliding friction between the first fixed plate 15 and the plate is converted into the rolling friction between the plate and the belt 23, while maintaining the fixing effect on the plate, the friction loss is reduced, the working effect is improved, the wear on the plate is reduced, and the processing quality is increased.
[0026] like Figure 3 and Figure 4As shown, the connecting rod 2 passes through the side wall of the first fixing plate 15 and is slidably connected to the first fixing plate 15; a second fixing plate 3 is fixedly connected to the middle of the connecting rod 2; a plurality of groups of strong springs 31 are fixedly connected between the top side wall of the second fixing plate 3 and the bottom side wall of the first fixing plate 15; the strong springs 31 are sleeved on the connecting rod 2; a limiting plate 32 is fixedly connected to the top of the connecting rod 2. When working, when cutting plates of different specifications and thicknesses, it is necessary to continuously adjust the extension length of the electric push cylinder 14 according to demand. At this time, by providing the second fixing plate 3 on the first fixing plate 15, the electric push cylinder 14 is provided with a As the first fixed plate 15 moves downward, the belt 23 will first fit against the surface of the plate. When the thickness of the plate is higher than the extension length of the electric push cylinder 14, the squeezing of the plate will cause the fixed block 21 to drive the second fixed plate 3 to move upward. At this time, the elastic action of the strong spring 31 will make the belt 23 and the plate fit more closely. Through the cooperation of the second fixed plate 3 and the strong spring 31, when cutting plates of different specifications and thicknesses, only a single adjustment of the height of the electric push cylinder 14 is required, so that the belt 23 can always maintain the fixing effect on the plate, thereby increasing the adaptability of the device.
[0027] like Figure 1 and Figure 2 As shown, a water tank 4 is fixedly connected to the side wall of one of the support frames 11; a connecting frame 42 is fixedly connected between a pair of the support frames 11; a delivery pipe 41 is fixedly connected to the side wall of the water tank 4; a plurality of groups of nozzles 43 are fixedly connected to the middle of the connecting frame 42; the nozzles 43 and the delivery pipe 41 are connected to each other; a switch valve 44 is installed on each of the plurality of nozzles 43. When working, the water tank 4 is provided on the slitting workbench 1. When the plate is cut, the water source inside the water tank 4 is turned on by turning on the water pump pre-installed on the water tank 4 to flow to the nozzles through the delivery pipe 41. The water flows through the head 43 and then sprays outward through the nozzle 43, so as to reduce the dust of the plate debris generated in the cutting process, and can also rinse the connection between the plate and the tool, reduce the splashing of debris and the residual debris at the plate cutting position that causes interference to subsequent cutting, thereby improving the stability and safety of plate cutting. At the same time, a switch valve 44 is provided on the corresponding nozzle 43, which can open the switch valve 44 at the corresponding position when the cutting component 13 is working, so that the nozzles 43 at other positions are usually in an inoperative state, thereby reducing the waste of water resources.
[0028] like Figure 1 and Figure 5As shown, the side wall of the slitting workbench 1 is provided with a supporting assembly; a connecting plate 5 is provided on the top of the supporting assembly; a scraper 51 is fixedly connected to the side wall of the connecting plate 5; the scraper 51 is arranged at an angle. When working, after the plate is cut, the plate is driven by the conveying roller 111 to continue to move forward. At this time, the plate will pass under the scraper 51, so that the end of the scraper 51 cleans the surface of the plate, reducing water stains and waste residues on the surface of the plate, reducing the corrosion of the plate by water stains containing debris, and improving the protection effect of the plate.
[0029] like Figure 1 and Figure 5 As shown, the support assembly includes a support platform 6; the support platform 6 is fixedly connected to the top side wall of the slitting workbench 1; an adjusting screw 61 is threadedly connected to the middle part of the support platform 6; the top of the adjusting screw 61 and the bottom side wall of the connecting plate 5 are rotatably connected; a handle 62 is fixedly connected to the bottom of the adjusting screw 61; a damper is installed at the connection between the adjusting screw 61 and the support platform 6. When working, by rotating the handle 62, the handle 62 can drive the adjusting screw 61 to rotate, thereby adjusting the height of the connecting plate 5. When processing plates of different thickness specifications, the collision between the scraper 51 and the plate can be reduced, thereby improving the adaptability of the scraper 51. At the same time, a damper is provided between the support platform 6 and the adjusting screw 61, which can increase the self-locking effect of the adjusting screw 61 and reduce the reverse rotation of the adjusting screw 61.
[0030] Working principle: by placing the residential container plate that needs to be cut on the conveyor roller 111, and then turning on the switch of the conveyor roller 111, the conveyor roller 111 drives the plate to move in the direction of the cutting component 13. When the end of the plate is close to the bottom of the cutting component 13, by turning on the switch of the electric push cylinder 14, the electric push cylinder 14 drives the first fixed plate 15 to move downward until the first fixed plate 15 is attached to the surface of the plate. When the cutting component 13 cuts the plate, it is fixed by the first fixed plate 15, which can reduce the shaking of the plate, thereby improving the stability of the plate during processing and increasing the production and cutting quality of the plate.
[0031] By providing a fixing block 21 on the first fixing plate 15, when the first fixing plate 15 is moved to the surface of the plate driven by the electric push cylinder 14, the belt 23 is fitted with the surface of the plate, and in the process of continuous movement of the plate, the belt 23 is rotated by the friction with the plate under the connection with the rotating roller 22, so that the plate can be fixed and the plate can be continuously transported forward. By converting the sliding friction between the first fixing plate 15 and the plate into rolling friction between the plate and the belt 23, the friction loss is reduced while the plate is fixed, thereby improving the working effect, reducing the wear on the plate, and increasing the processing quality.
[0032] When slitting plates of different specifications and thicknesses, it is necessary to continuously adjust the extension length of the electric push cylinder 14 according to the needs. At this time, a second fixed plate 3 is arranged on the first fixed plate 15. In the process of the electric push cylinder 14 driving the first fixed plate 15 to move continuously downward, the belt 23 will first fit with the surface of the plate. When the thickness of the plate is higher than the extension length of the electric push cylinder 14, the squeezing of the plate will cause the fixed block 21 to drive the second fixed plate 3 to move upward. At this time, the elastic action of the strong spring 31 will make the belt 23 and the plate fit more closely. Through the cooperation of the second fixed plate 3 and the strong spring 31, when slitting plates of different specifications and thicknesses, only a single adjustment of the height of the electric push cylinder 14 is required, so that the belt 23 can always maintain the fixing effect on the plate, thereby increasing the adaptability of the device.
[0033] By providing a water tank 4 on the slitting workbench 1, when cutting the plate, by turning on the water pump pre-installed on the water tank 4, the water source inside the water tank 4 flows to the nozzle 43 through the delivery pipe 41, and then sprays outward through the nozzle 43, so as to reduce the dust of the plate debris generated in the cutting process, and can also rinse the connection between the plate and the tool, reduce the debris splashing and the residual debris at the plate cutting position that causes interference to subsequent cutting, thereby improving the stability and safety of plate cutting, and at the same time, a switch valve 44 is provided on the corresponding nozzle 43, which can open the switch valve 44 at the corresponding position when the cutting component 13 is working, so that the nozzles 43 at other positions are usually in an inoperative state, thereby reducing the waste of water.
[0034] After the plate is cut, the plate is driven by the conveying roller 111 to continue to move forward. At this time, the plate will pass under the scraper 51, so that the end of the scraper 51 can clean the surface of the plate, reduce water stains and waste residue on the surface of the plate, reduce the corrosion of the plate by water stains containing debris, and improve the protection effect of the plate.
[0035] By rotating the handle 62, the handle 62 can drive the adjusting screw 61 to rotate, thereby adjusting the height of the connecting plate 5. When processing plates of different thickness specifications, the collision between the scraper 51 and the plate can be reduced, thereby improving the adaptability of the scraper 51. At the same time, damping is provided between the support platform 6 and the adjusting screw 61, which can increase the self-locking effect of the adjusting screw 61 and reduce the reverse rotation of the adjusting screw 61.
[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A plate cutting device for producing a living container, comprising a cutting workbench (1); characterized in that: A plurality of groups of conveying rollers (111) are installed in the middle of the slitting workbench (1); a pair of support frames (11) are fixedly connected to the top of the slitting workbench (1); the support frames (11) are symmetrically arranged on the slitting workbench (1); an electric slide rail (12) is installed between the pair of support frames (11); a cutting assembly (13) is slidably connected to the middle of the electric slide rail (12); a pair of electric push cylinders (14) are fixedly connected to the bottom side wall of the cutting assembly (13); the electric push cylinders (14) are symmetrically arranged on the cutting assembly (13); and a first fixing plate (15) is fixedly connected to the output end of the electric push cylinder (14).
2. The plate cutting device for producing a living container according to claim 1, characterized in that: Two groups of connecting rods (2) are symmetrically arranged in the middle of the first fixed plate (15); each group of connecting rods (2) is symmetrically arranged with a plurality of connecting rods; each end of each group of connecting rods (2) is fixedly connected with a fixing block (21); the surface of the fixing block (21) is rotatably connected with a plurality of rotating rollers (22); the rotating rollers (22) are arranged around the surface of the fixing block (21); a belt (23) is sleeved on the surface of the fixing block (21); the belt (23) is arranged on the rotating roller (22).
3. The plate cutting device for producing a living container according to claim 2 is characterized in that: The connecting rod (2) passes through the side wall of the first fixing plate (15) and is slidably connected to the first fixing plate (15); a second fixing plate (3) is fixedly connected to the middle of the connecting rod (2); a plurality of groups of strong springs (31) are fixedly connected between the top side wall of the second fixing plate (3) and the bottom side wall of the first fixing plate (15); the strong springs (31) are sleeved on the connecting rod (2); and a limiting plate (32) is fixedly connected to the top end of the connecting rod (2).
4. The plate cutting device for producing a living container according to claim 3 is characterized by: A water tank (4) is fixedly connected to the side wall of one of the support frames (11); a connecting frame (42) is fixedly connected between the pair of support frames (11); a delivery pipe (41) is fixedly connected to the side wall of the water tank (4); a plurality of groups of nozzles (43) are fixedly connected to the middle of the connecting frame (42); the nozzles (43) and the delivery pipe (41) are interconnected; and a switch valve (44) is installed on each of the plurality of nozzles (43).
5. The plate cutting device for producing a living container according to claim 4 is characterized in that: The side wall of the slitting workbench (1) is provided with a support assembly; the top of the support assembly is provided with a connecting plate (5); the side wall of the connecting plate (5) is fixedly connected with a scraper (51); the scraper (51) is arranged in an inclined manner.
6. The plate cutting device for producing a living container according to claim 5, characterized in that: The support assembly comprises a support platform (6); the support platform (6) is fixedly connected to the top side wall of the slitting workbench (1); an adjusting screw (61) is threadedly connected to the middle of the support platform (6); the top of the adjusting screw (61) and the bottom side wall of the connecting plate (5) are rotatably connected; a handle (62) is fixedly connected to the bottom of the adjusting screw (61); and a damper is installed at the connection between the adjusting screw (61) and the support platform (6).