Tin coating device for LED lamp production

By designing the support frame, positioning mechanism and tin coating mechanism to produce tin coating devices, the problem of easy deviation of circuit boards during tin coating is solved, and a high-precision and high-efficiency automatic coating process is achieved.

CN222492522UActive Publication Date: 2025-02-18SHANGHAI JINHAN LIGHTING ADVERTISING CO LTD
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Patent Information

Application Number
CN202420789594.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-02-18
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing LED lamp production tin coating devices lack the structure of fixed circuit boards, which leads to the easy deviation of circuit boards during the tin coating process, affecting the accuracy of tin coating.

Method used

A tin coating device for producing tin coating of LED lamps including a support frame, a positioning mechanism and a tin coating mechanism is designed. The positioning mechanism clamps the circuit board through the clamping piece to prevent offset; the tin coating mechanism uses the cylinder to drive the nozzle to approach the circuit board, and automatically moves through the pulley set to achieve automatic tin coating.

Benefits of technology

Through clamping and fixing of the positioning mechanism, the circuit board offset is avoided and the tin coating accuracy is improved. Through the automated tin coating mechanism, the tin coating efficiency is improved and the demand for manual operation is reduced.

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Abstract

The utility model relates to the technical field of LED lamp production, and discloses an LED lamp production tin plating device which comprises a supporting frame, supporting legs are fixedly connected to the four corners of the bottom of the supporting frame, positioning mechanisms are arranged on the two sides of the top of the supporting frame, a tin plating mechanism is arranged in the middle of the bottom of the supporting frame, and each positioning mechanism comprises a vertical plate. The vertical plates are fixedly connected to the two sides of the top of the supporting frame, and fixing rods are slidably connected into the two vertical plates. According to the tin plating device for LED lamp production, a circuit board can be clamped and fixed through the arranged positioning mechanism and the arranged clamping piece, the phenomenon that in the tin plating process of the circuit board, the circuit board deviates, and consequently the tin plating effect on the circuit board is affected is avoided, through the arranged tin plating mechanism, paint is sprayed out from a spray head, and the tin plating effect is improved. Therefore, the purpose of automatic tin plating of the circuit board is achieved, manual operation is replaced by electric operation, and the tin plating efficiency of the circuit board is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp production, in particular to a tin coating device for LED lamp production. Background Art

[0002] The LED lamp is an electroluminescent semiconductor material chip, which is cured to the bracket with silver glue or white glue, and then connected to the chip and circuit board with silver wire or gold wire. It is sealed with epoxy resin on all sides to protect the internal core wire, and finally the outer shell is installed, so the LED lamp has good earthquake resistance.

[0003] When producing linear LED lamps, the copper paint wire wrapped around the mold needs to be tinned to facilitate welding on the chip. Therefore, a tinning device is needed for the production of LED lamps. Most of the existing tinning devices for the production of LED lamps do not have a structure for fixing the circuit board. This leads to the phenomenon that the circuit board is easily offset during the tinning process, resulting in poor tinning accuracy and defects in the circuit board. Utility Model Content

[0004] The purpose of the utility model is to provide a tinning device for producing LED lamps to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tinning device for producing LED lamps, comprising a support frame, the four corners of the bottom of the support frame are fixedly connected to support legs, positioning mechanisms are arranged on both sides of the top of the support frame, and a tinning mechanism is arranged in the middle of the bottom of the support frame.

[0006] The positioning mechanism includes vertical plates, which are fixedly connected to both sides of the top of the support frame, and fixing rods are slidably connected in the two vertical plates, and a clamping piece is fixedly connected to the side of the fixing rod close to the middle of the support frame, a fixing ring is fixedly connected to the surface of the fixing rod, a spring is provided on one side of the fixing ring, and the spring is sleeved on the surface of the fixing rod, and an arc plate is fixedly connected to the side of the fixing rod away from the clamping piece, a support rod is slidably connected in the middle of the arc plate, the support rod is fixedly connected to the surface of the vertical plate, the surface of the support rod is fixedly connected to a fixing piece, and the fixing piece is fixedly connected to the bottom of the support frame.

[0007] Preferably, the number of the clamping members is two, and the two clamping members are symmetrically arranged on both sides of the top of the support frame. The circuit board can be clamped and fixed by the arranged clamping members.

[0008] Preferably, both sides of the support frame are fixedly connected to fixing frames, and threaded rods are rotatably connected inside the two fixing frames. The surfaces of the two threaded rods are transmission-connected with pulley groups, and the pulley groups are arranged on the right side of the support frame. During the rotation of the threaded rods, the mounting frame can be driven to move.

[0009] Preferably, a motor is fixedly connected to the left side of the threaded rod, a positioning plate is fixedly connected to the surface of the motor, and the positioning plate is fixedly connected to the surface of the support frame. The motor can be supported and fixed by the provided positioning plate.

[0010] Preferably, the tin coating mechanism includes a mounting frame, which is threadedly connected to the surface of the threaded rod, and the first cylinder is fixedly connected to both sides of the top of the mounting frame, and the top of the first cylinder is fixedly connected to a fixing plate, and the right side of the fixing plate is fixedly connected to a connecting plate, and the first cylinder drives the fixing plate to move downward, at which time the nozzle can be closer to the circuit board.

[0011] Preferably, a placement box is fixedly connected to the fixed plate, a baffle is arranged in the placement box, vertical rods are fixedly connected to both sides of the bottom of the baffle, a horizontal plate is fixedly connected to the top of the vertical rod, and a second cylinder is fixedly connected between the horizontal plate and the fixed plate. By starting the second cylinder, the baffle can be driven to move downward under the action of the second cylinder.

[0012] Preferably, a feed trough is provided on the right side of the placement box, a wooden plug is inserted into the feed trough, and a nozzle is fixedly connected to the bottom of the placement box. The wooden plug can prevent the paint inside the placement box from overflowing.

[0013] Compared with the prior art, the utility model provides a tinning device for LED lamp production, which has the following beneficial effects:

[0014] The LED lamp production tinning device has a positioning mechanism, and the clamping parts can clamp and fix the circuit board, so as to avoid the circuit board being offset during the tinning process, thereby affecting the tinning effect of the circuit board.

[0015] The LED lamp production tinning device sprays the coating material from the nozzle through the tinning mechanism, thereby achieving the purpose of automatic tinning of the circuit board, replacing manual operation with electric operation, and improving the efficiency of tinning of the circuit board. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the positioning mechanism of the utility model;

[0019] Figure 3 It is a partial structural diagram of the positioning mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the tin coating mechanism of the utility model;

[0021] Figure 5 This is a cross-sectional schematic diagram of the tin coating mechanism of the utility model;

[0022] In the figure: 1. support frame; 2. positioning mechanism; 21. motor; 22. positioning plate; 23. fixing frame; 24. vertical plate; 25. threaded rod; 26. clamping member; 27. fixing ring; 28. spring; 29. ​​fixing member; 201. support rod; 202. arc plate; 203. fixing rod; 3. tinning mechanism; 31. first cylinder; 32. fixing plate; 33. vertical rod; 34. placement box; 35. horizontal plate; 36. second cylinder; 37. mounting frame; 38. connecting plate; 39. wooden plug; 301. baffle; 302. nozzle; 4. supporting leg. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides a technical solution:

[0025] Embodiment 1: Combination Figure 1 to Figure 2 -3. A tinning device for producing LED lamps comprises a support frame 1, the four corners of the bottom of the support frame 1 are fixedly connected with support legs 4, positioning mechanisms 2 are arranged on both sides of the top of the support frame 1, and a tinning mechanism 3 is arranged in the middle of the bottom of the support frame 1.

[0026] The positioning mechanism 2 includes a vertical plate 24, which is fixedly connected to both sides of the top of the support frame 1, and a fixing rod 203 is slidably connected in the two vertical plates 24, and a clamping piece 26 is fixedly connected to the side of the fixing rod 203 close to the middle of the support frame 1, and a fixing ring 27 is fixedly connected to the surface of the fixing rod 203, and a spring 28 is provided on one side of the fixing ring 27, and the spring 28 is sleeved on the surface of the fixing rod 203, and an arc plate 202 is fixedly connected to the side of the fixing rod 203 away from the clamping piece 26, and a support rod 201 is slidably connected in the middle of the arc plate 202, and the support rod 201 is fixedly connected to the surface of the vertical plate 24, and a fixing piece 29 is fixedly connected to the surface of the support rod 201, and the fixing piece 29 is fixedly connected to the bottom of the support frame 1.

[0027] Furthermore, the number of the clamping members 26 is two, and the two clamping members 26 are symmetrically arranged on both sides of the top of the support frame 1. The circuit board can be clamped and fixed by the arranged clamping members 26.

[0028] Furthermore, fixed frames 23 are fixedly connected on both sides of the support frame 1, and threaded rods 25 are rotatably connected inside the two fixed frames 23. The surfaces of the two threaded rods 25 are transmission-connected with pulley groups, which are arranged on the right side of the support frame 1. During the rotation of the threaded rods 25, the mounting frame 37 can be driven to move.

[0029] Furthermore, the motor 21 is fixedly connected to the left side of the threaded rod 25, and a positioning plate 22 is fixedly connected to the surface of the motor 21. The positioning plate 22 is fixedly connected to the surface of the support frame 1. The motor 21 can be supported and fixed by the positioning plate 22.

[0030] Example 2: See Figure 4-5 On the basis of Example 1, the tin coating mechanism 3 further includes a mounting frame 37, the mounting frame 37 is threadedly connected to the surface of the threaded rod 25, the first cylinder 31 is fixedly connected to both sides of the top of the mounting frame 37, the top of the first cylinder 31 is fixedly connected to a fixing plate 32, the right side of the fixing plate 32 is fixedly connected to a connecting plate 38, the first cylinder 31 drives the fixing plate 32 to move downward, at this time the nozzle 302 can be closer to the circuit board.

[0031] Furthermore, a placement box 34 is fixedly connected inside the fixed plate 32, a baffle 301 is arranged inside the placement box 34, vertical rods 33 are fixedly connected to both sides of the bottom of the baffle 301, a horizontal plate 35 is fixedly connected to the top of the vertical rod 33, and a second cylinder 36 is fixedly connected between the horizontal plate 35 and the fixed plate 32. By starting the second cylinder 36, under the action of the second cylinder 36, the baffle 301 can be driven to move downward.

[0032] Furthermore, a feed trough is provided on the right side of the placement box 34, a wooden plug 39 is inserted into the feed trough, and a nozzle 302 is fixedly connected to the bottom of the placement box 34. The wooden plug 39 can prevent the paint inside the placement box 34 from overflowing.

[0033] In actual operation, when the device is used, the arc plates 202 on both sides are first pulled in directions away from each other, and the clamping members 26 on both sides move in directions away from each other. Then, the circuit board to be tinned is placed between the clamping members 26, and then the arc plates 202 are loosened. Under the elastic force of the springs 28, the clamping members 26 on both sides can be driven to move in directions close to each other. At this time, the clamping members 26 can clamp and fix the circuit board, so as to avoid the circuit board from being offset during the tinning process, thereby affecting the tinning effect of the circuit board.

[0034] After the circuit board is clamped and positioned, the wooden plug 39 on the right side of the placement box 34 is pulled out, and the coating is placed into the inside of the placement box 34 through the feed slot. After placement, the wooden plug 39 is inserted into the inside of the feed slot, and then the motor 21 is started. The motor 21 drives the threaded rod 25 on one side to rotate synchronously. Under the linkage formed by the pulley group, the threaded rods 25 on both sides can be driven to rotate synchronously. At this time, the placement box 34 and the nozzle 302 are moved. By setting a movable nozzle 302, tinning can be performed on other positions of the circuit board, thereby improving the practicality of the device.

[0035] When the circuit board needs to be tinned, the first cylinder 31 is started, and the first cylinder 31 drives the fixed plate 32 to move downward. At this time, the nozzle 302 can be closer to the circuit board. Then, the second cylinder 36 is started. Under the action of the second cylinder 36, the baffle 301 can be driven to move downward, and the paint inside the placement box 34 is squeezed through the baffle 301. At this time, the paint is sprayed out from the nozzle 302, thereby achieving the purpose of automatic tinning of the circuit board. Electric instead of manual, improves the efficiency of tinning of the circuit board.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A tinning device for producing LED lamps, comprising a support frame (1), characterized in that: The four corners of the bottom of the support frame (1) are fixedly connected to support legs (4), both sides of the top of the support frame (1) are provided with positioning mechanisms (2), and the middle of the bottom of the support frame (1) is provided with a tinning mechanism (3); The positioning mechanism (2) comprises a vertical plate (24), the vertical plates (24) are fixedly connected to both sides of the top of the support frame (1), and a fixing rod (203) is slidably connected inside the two vertical plates (24), a clamping piece (26) is fixedly connected to the side of the fixing rod (203) close to the middle of the support frame (1), a fixing ring (27) is fixedly connected to the surface of the fixing rod (203), a spring (28) is provided on one side of the fixing ring (27), and the spring (28) is sleeved on the surface of the fixing rod (203), a curved plate (202) is fixedly connected to the side of the fixing rod (203) away from the clamping piece (26), a support rod (201) is slidably connected in the middle of the curved plate (202), the support rod (201) is fixedly connected to the surface of the vertical plate (24), a fixing piece (29) is fixedly connected to the surface of the support rod (201), and the fixing piece (29) is fixedly connected to the bottom of the support frame (1).

2. The tin coating device for LED lamp production according to claim 1, characterized in that: The number of the clamping members (26) is two, and the two clamping members (26) are symmetrically arranged on both sides of the top of the support frame (1).

3. The tin coating device for LED lamp production according to claim 1, characterized in that: Both sides of the support frame (1) are fixedly connected to fixing frames (23), threaded rods (25) are rotatably connected inside the two fixing frames (23), and the surfaces of the two threaded rods (25) are transmission-connected to a pulley group, which is arranged on the right side of the support frame (1).

4. The tin coating device for LED lamp production according to claim 3, characterized in that: A motor (21) is fixedly connected to the left side of one of the threaded rods (25), a positioning plate (22) is fixedly connected to the surface of the motor (21), and the positioning plate (22) is fixedly connected to the surface of the support frame (1).

5. The tin coating device for LED lamp production according to claim 3, characterized in that: The tin coating mechanism (3) comprises a mounting frame (37), the mounting frame (37) being threadedly connected to the surface of the threaded rod (25), the first cylinder (31) being fixedly connected to both sides of the top of the mounting frame (37), the top of the first cylinder (31) being fixedly connected to a fixing plate (32), and the right side of the fixing plate (32) being fixedly connected to a connecting plate (38).

6. The tin coating device for LED lamp production according to claim 5, characterized in that: A placement box (34) is fixedly connected inside the fixed plate (32), a baffle (301) is arranged inside the placement box (34), vertical rods (33) are fixedly connected to both sides of the bottom of the baffle (301), a horizontal plate (35) is fixedly connected to the top of the vertical rod (33), and a second cylinder (36) is fixedly connected between the horizontal plate (35) and the fixed plate (32).

7. The tin coating device for LED lamp production according to claim 6, characterized in that: A feed trough is provided on the right side of the placement box (34), a wooden plug (39) is inserted into the feed trough, and a nozzle (302) is fixedly connected to the bottom of the placement box (34).