Blade cleaning system
By designing a blade cleaning system that combines automatic transmission and polishing machines, the problem of low blade cleaning efficiency is solved, automatic cleaning and polishing is realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202420403907.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-01
AI Technical Summary
During the production of ecological boards, blade cleaning efficiency is low, a lot of manual operations are required, and the process is complicated, which affects production efficiency.
A blade cleaning system is designed, including a polishing machine, a conveyor belt, a grinding head, a hoisting assembly and a box structure. Through the cooperation of an automatic transmission and polishing machine, the blade is automatically cleaned and polished.
Automatic cleaning and polishing of blades is realized, reducing labor costs, improving production efficiency and simplifying processes.
Smart Images

Figure CN222493378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cleaning system, in particular to a blade cleaning system. Background Art
[0002] In the process of making ecological boards, raw materials such as wood chips, bamboo chips and shredded veneers need to be cut into raw materials of different sizes for use in the production process. A large number of blades are needed in this process. The blades are easy to wear and accumulate wood chips. In the blade cleaning process, only one blade can be cleaned at a time, and it is usually necessary to manually place the blade on the cleaning device and manually collect and sort it after cleaning. The process is complicated and affects production efficiency. Utility Model Content
[0003] In view of this, an embodiment of the utility model provides a blade cleaning system, which can automatically transfer and receive blades during the blade cleaning process, thereby improving production efficiency.
[0004] According to the inventive concept of one aspect of the utility model, a blade cleaning system is provided, comprising: a polishing machine, provided with a conveyor belt, on which a grinding head is provided; a first lifting assembly, provided at one end of the conveyor belt, the first lifting assembly comprising a first output end capable of moving in a vertical direction; a first box body, suitable for being placed on the first lifting assembly, the first box body comprising: a first outer shell, having a first accommodating space for accommodating a blade to be polished, a first through hole for the first output end to pass through being provided at the bottom of the first outer shell; a plurality of first columns, vertically and spaced apart, arranged in the first accommodating space, the number and spacing of the first columns being matched with the notch on the blade, the top surface of the first columns being flush with the top surface of the first outer shell; an arc-shaped guide plate, extending in an arc shape from the top of a side surface of the first outer shell away from the conveyor belt toward the conveyor belt; wherein the blade to be polished in the first accommodating space moves from bottom to top under the drive of the first output end, and slides onto the conveyor belt under the guidance of the arc-shaped guide plate.
[0005] According to some embodiments of the utility model, the blade cleaning system also includes: a second lifting assembly, which is arranged at the other end of the conveyor belt, and the second lifting assembly includes a second output end capable of moving in the vertical direction; a second box body, which is suitable for being placed on the second lifting assembly, and the second box body includes: a second outer shell, which has a second accommodating space for placing a polished blade, and a second through hole is provided at the bottom of the second outer shell for the second output end to pass through; a plurality of second columns, which are vertically and spaced apart in the second accommodating space, and the number and spacing of the second columns are adapted to the notch on the blade, and the top surface of the second columns is flush with the top surface of the second outer shell; wherein, the polished blade in the second accommodating space moves from top to bottom under the drive of the second output end.
[0006] According to some embodiments of the present utility model, the first lifting assembly and the second lifting assembly both include: a pneumatic cylinder, an electric cylinder and a hydraulic cylinder.
[0007] According to some embodiments of the utility model, the blade cleaning system also includes: a lifting plate, which is slidably arranged in the first accommodating space and / or the second accommodating space along the vertical direction, and a notch adapted to the first column and / or the second column is formed on the lifting plate, and the lifting plate is suitable for lifting the blade under the drive of the first output end and / or the second output end.
[0008] According to some embodiments of the present invention, each of the first column and the second column is at least one group.
[0009] According to some embodiments of the utility model, the polishing machine includes: a guide plate installed downstream of the grinding head, the guide plate is suitable for adjusting the direction of the polished blade so that the polished blade can smoothly enter the second box.
[0010] According to some embodiments of the utility model, the polishing machine further comprises: pressure rollers, which are arranged upstream and downstream of the grinding head, and the pressure rollers are suitable for pressing the polishing blade against the conveyor belt to keep the posture of the blade unchanged.
[0011] According to some embodiments of the utility model, the polishing machine also includes: a bracket, the bracket is provided with a third through hole that slides with the pressure roller, and a spring is provided in the third through hole. The spring is suitable for pressing the pressure roller to stabilize the blade during polishing.
[0012] According to some embodiments of the utility model, the polishing machine also includes: a third shell, which is covered on the outside of the grinding head, and a negative pressure hole is opened on the third shell, which is suitable for connecting to a negative pressure device to absorb the grinding chips generated by polishing.
[0013] According to some embodiments of the present invention, the surface of the conveyor belt has anti-skid patterns to prevent the blade from slipping during the polishing process.
[0014] According to the blade cleaning system of the embodiment of the utility model, by providing a first box body and a first lifting assembly, the blade can be automatically transported to the polishing machine, and the polishing machine cleans the blade, thereby reducing labor costs and improving cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a perspective view of a blade cleaning system according to an exemplary embodiment of the present invention;
[0016] Figure 2 is a side view of a jacking assembly according to an exemplary embodiment of the present invention;
[0017] Figure 3is a perspective view of a blade cleaning system according to another exemplary embodiment of the present invention;
[0018] Figure 4 is a perspective view of a polishing machine according to another exemplary embodiment of the present utility model;
[0019] Figure 5 is a front view of a blade cleaning system according to another exemplary embodiment of the present invention;
[0020] Figure 6 is a top view of a blade cleaning system according to another exemplary embodiment of the present invention.
[0021] In the above drawings, the meanings of the reference numerals are as follows:
[0022] 1- Polishing machine;
[0023] 101- conveyor belt;
[0024] 102-grinding head;
[0025] 103-guide plate;
[0026] 104-pressing roller;
[0027] 105- bracket;
[0028] 106- third housing;
[0029] 2-First lifting assembly;
[0030] 3- first box;
[0031] 301- first shell;
[0032] 302-first column;
[0033] 303-arc guide plate;
[0034] 4-Blade;
[0035] 5- second lifting assembly;
[0036] 6- second box;
[0037] 601- second shell;
[0038] 602-second column;
[0039] 7-Lifting board. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
[0041] However, it should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention. In the following detailed description, for ease of explanation, many specific details are set forth to provide a comprehensive understanding of the embodiments of the present invention. However, it is apparent that one or more embodiments may also be implemented without these specific details. In addition, in the following description, the description of the known technology is omitted to avoid unnecessary confusion of the concept of the present invention.
[0042] The terms used herein are only for describing specific embodiments and are not intended to limit the present invention. The term "comprising" used herein indicates the existence of features, steps, operations, but does not exclude the existence or addition of one or more other features.
[0043] In the case of using expressions such as "at least one of A, B, and C, etc.", it should generally be interpreted in accordance with the meaning of the expression generally understood by those skilled in the art (for example, "a system having at least one of A, B, and C" should include but is not limited to a system having A alone, B alone, C alone, A and B, A and C, B and C, and / or A, B, C, etc.). In the case of using expressions such as "at least one of A, B, or C, etc.", it should generally be interpreted in accordance with the meaning of the expression generally understood by those skilled in the art (for example, "a system having at least one of A, B, or C" should include but is not limited to a system having A alone, B alone, C alone, A and B, A and C, B and C, and / or A, B, C, etc.).
[0044] All terms (including technical and scientific terms) used herein have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein should be interpreted as having a meaning consistent with the context of this specification, and should not be interpreted in an idealized or overly rigid manner.
[0045] In the related art, the efficiency of the blade cleaning system is low. In order to solve this problem, a box structure and a lifting assembly are set up. The box structure and the lifting assembly are used to pop the blade out of the box structure. After the blade contacts the conveyor belt, the blade is brought into the polishing machine by the conveyor belt for cleaning and polishing, and then the polished blade is transmitted to the box structure at the other end. The blade cleaning system can realize the cleaning of multiple blades at the same time, thereby reducing the number of processes and improving work efficiency.
[0046] Figure 1 is a perspective view of a blade cleaning system according to an exemplary embodiment of the present invention. Figure 2 is a side view of a jacking assembly according to an exemplary embodiment of the present invention. Figure 3is a perspective view of a blade cleaning system according to another exemplary embodiment of the present invention. Figure 4 is a perspective view of a polishing machine according to another exemplary embodiment of the present invention.
[0047] According to the inventive concept of one aspect of the utility model, Figure 1-Figure 4 As shown, a blade cleaning system is provided, including: a polishing machine 1, a first lifting assembly 2 and a first box 3. The polishing machine 1 is provided with a conveyor belt 101, and a grinding head 102 is provided on the conveyor belt 101. The first lifting assembly 2 is arranged at one end of the conveyor belt 101, and the first lifting assembly 2 includes a first output end that can move in the vertical direction. The first box 3 is suitable for being placed on the first lifting assembly 2, and the first box 3 includes: a first shell 301, a plurality of first columns 302 and an arc-shaped guide plate 303. The first shell 301 has a first accommodating space for placing a blade 4 to be polished, and a first through hole for the first output end to pass through is opened at the bottom of the first shell 301. A plurality of first columns 302 are arranged vertically and spaced apart in the first accommodating space, and the number and spacing of the first columns 302 are adapted to the notch on the blade 4, and the top surface of the first column 302 is flush with the top surface of the first shell 301. The arc guide plate 303 extends in an arc shape from the top of a side surface of the first housing 301 away from the conveyor belt 101 toward the conveyor belt 101. The blade 4 to be polished in the first accommodating space moves from bottom to top under the drive of the first output end, and slides onto the conveyor belt 101 under the guidance of the arc guide plate 303.
[0048] In this embodiment, by providing the first box 3 and the first lifting assembly 2, the blades 4 are automatically transported to the polishing machine 1, and the polishing machine 1 cleans the blades 4, reducing labor costs and thus improving cleaning efficiency. For example, a forklift is used to place a whole box of blades to be cleaned on the first lifting assembly 2, and the forklift is used to transfer the cleaned and boxed blades to other areas.
[0049] According to some embodiments of the present invention, the polishing machine 1 is provided with a conveyor belt 101 for transporting the blade 4 to be polished. When the blade 4 to be polished is transported to the bottom of the grinding head 102 , the grinding head 102 starts to clean and polish the blade 4 .
[0050] According to some embodiments of the utility model, a row of blades 4 are placed in the first shell 301, and a first through hole for the first lifting component 2 to pass through is opened at the bottom of the first shell 301. The first output end of the first lifting component 2 supports the blade 4 to be polished in the first shell 301 to push it out of the first shell 301, and the arc guide plate 303 guides the blade 4 higher than the first column 302 to deviate toward the direction of the conveyor belt 101, and finally makes the blade 4 slide to the conveyor belt 101.
[0051] According to some embodiments of the present invention, Figure 1-Figure 4 As shown, the blade cleaning system also includes: a second lifting component 5 and a second box 6. The second lifting component 5 is arranged at the other end of the conveyor belt 101, and the second lifting component 5 includes a second output end that can move in the vertical direction. The second box 6 is suitable for being placed on the second lifting component 5, and the second box 6 includes: a second shell 601 and a second column 602. The second shell 601 has a second accommodating space for placing the polished blade 4, and the bottom of the second shell 601 is provided with a second through hole for the second output end to pass through. A plurality of second columns 602 are vertically and spaced apart in the second accommodating space, and the number and spacing of the second columns 602 are adapted to the notch on the blade 4, and the top surface of the second column 602 is flush with the top surface of the second shell 601. Among them, the polished blade 4 in the second accommodating space moves from top to bottom under the drive of the second output end.
[0052] In this embodiment, by providing the second box 6 and the second lifting assembly 5, the polished blade 4 can be transported to the second box 6, thereby reducing labor costs and improving cleaning efficiency.
[0053] According to some embodiments of the present invention, the blade 4 after polishing is transported to the second box 6 via the conveyor belt 101, and the second lifting assembly 5 supports the movement of the blade 4 from top to bottom.
[0054] According to some embodiments of the utility model, a second through hole is opened at the bottom of the second housing 601 for the second lifting assembly 5 to pass through, and the second output end of the second lifting assembly 5 supports the polished blade 4 to be transported downward.
[0055] According to some embodiments of the present invention, the blade 4 supported by the second output end is flush with the top of the second column 602 .
[0056] According to some embodiments of the present invention, Figure 1-Figure 2 As shown, the first lifting assembly 2 and the second lifting assembly 5 both include: a pneumatic cylinder, an electric cylinder and a hydraulic cylinder.
[0057] According to some optional embodiments of the utility model, the cylinder is a common power element in mechanical equipment, which converts the pressure energy of compressed air into mechanical energy and drives the mechanism to achieve reciprocating linear motion, swing or rotary motion. The cylinder can be a single-acting cylinder, a double-acting cylinder and a diaphragm cylinder.
[0058] According to some optional embodiments of the utility model, the electric cylinder can be installed by front and rear flanges, bottom flanges, etc.
[0059] According to some optional embodiments of the utility model, the hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion, and has a simple structure and reliable operation. The hydraulic cylinder can be a piston cylinder or a plunger cylinder.
[0060] According to some embodiments of the present invention, Figure 1-Figure 2 As shown, the blade cleaning system also includes: a lifting plate 7, which is slidably arranged in the first accommodating space and / or the second accommodating space along the vertical direction, and a notch adapted to the first column 302 and / or the second column 602 is opened on the lifting plate 7, and the lifting plate 7 is suitable for lifting the blade 4 under the drive of the first output end and / or the second output end.
[0061] In this embodiment, a lifting plate 7 is provided to prevent the blade 4 from slipping off the lifting assembly during the process of the blade 4 being lifted up and lowered by the lifting assembly.
[0062] According to some embodiments of the present invention, Figure 1 As shown, the first column 302 and the second column 602 are each at least one column.
[0063] In this embodiment, multiple rows of first columns 302 are arranged in the first box body 3, and multiple rows of blades 4 can be arranged. The first lifting assembly 2 lifts the multiple blades 4 out of the first box body 3 and polishes the multiple blades 4 at the same time. Multiple rows of second columns 602 are arranged in the second box body 6, and the second box body 6 can receive multiple blades 4 at the same time, thereby achieving the purpose of improving the cleaning efficiency.
[0064] According to some embodiments of the present invention, the number of columns of the first columns 302 and the number of columns of the second columns 602 in the same cycle are the same.
[0065] According to some embodiments of the present invention, the bottoms of the first housing 301 and the second housing 601 are plates arranged at intervals, and the number of the plates is the same as the number of the columns.
[0066] According to some embodiments of the present invention, Figure 3-Figure 4 As shown, the polishing machine 1 includes a guide plate 103. The guide plate 103 is installed downstream of the grinding head 102, and the guide plate 103 is suitable for adjusting the direction of the polished blade 4 so that the polished blade 4 can smoothly enter the second box 6.
[0067] In this embodiment, the guide piece 103 can prevent the polished blade 4 from being misaligned with the second column 602 .
[0068] According to some embodiments of the present invention, the guide blade 103 is configured to be wider at the front and narrower at the back, so that the direction of the polished blade 4 can be adjusted to a direction that matches the second column 602 .
[0069] Figure 5 is a front view of a blade cleaning system according to another exemplary embodiment of the present invention. Figure 6 is a top view of a blade cleaning system according to another exemplary embodiment of the present invention.
[0070] According to some embodiments of the present invention, Figure 5-Figure 6 As shown, the polishing machine 1 further includes a pressure roller 104. Two groups of pressure rollers 104 are respectively arranged upstream and downstream of the grinding head 102. The pressure rollers 104 are suitable for pressing the blade 4 being polished onto the conveyor belt 101 to keep the posture of the blade 4 unchanged. Optionally, the number of each group of pressure rollers 104 is one, two or three.
[0071] In this embodiment, the pressure roller 104 can press the blade 4 being polished onto the conveyor belt 101 , and cooperate with the guide piece 103 to ensure that the blade 4 can accurately enter the second box 6 .
[0072] According to some embodiments of the present invention, Figure 1 , Figure 3 and Figure 6 As shown, the polishing machine 1 further comprises a bracket 105. The bracket 105 is provided with a third through hole for slidingly cooperating with the pressure roller 104. A spring is arranged in the third through hole, and the spring is suitable for pressing the pressure roller 104 to stabilize the blade 4 during polishing.
[0073] According to some embodiments of the present invention, both ends of the pressure roller 104 are arranged in the third through hole, and the spring in the third through hole presses the pressure roller 104 to prevent the blade 4 from sliding on the conveyor belt 101 .
[0074] According to some embodiments of the present invention, Figure 4 As shown, the polishing machine 1 further comprises a third housing 106. The third housing 106 is covered on the outside of the polishing head 102, and a negative pressure hole is provided on the third housing 106, which is suitable for connecting to a negative pressure device to absorb the grinding chips generated by polishing.
[0075] In this embodiment, the negative pressure device can absorb the abrasive chips generated by polishing to avoid blockage during the polishing process.
[0076] According to some embodiments of the present invention, the surface of the conveyor belt 101 has anti-skid patterns to prevent the blade 4 from slipping during the polishing process.
[0077] So far, the embodiments of the utility model have been described in detail in conjunction with the accompanying drawings. It should be noted that the implementation methods not shown or described in the drawings or the body of the specification are all forms known to ordinary technicians in the relevant technical field and are not described in detail. In addition, the above definitions of each component are not limited to the various specific structures, shapes or methods mentioned in the embodiments, and ordinary technicians in the field can simply change or replace them.
[0078] It should also be noted that, in the specific embodiments of the present invention, unless otherwise indicated, the numerical parameters in this specification and the attached claims are approximate values and can be changed according to the desired characteristics obtained through the content of the present invention. Specifically, all numbers used in the specification and claims to express the size, range conditions, etc. of the composition should be understood to be modified by the term "about" in all cases. In general, the meaning of the expression refers to the change of ±10% in some embodiments, ±5% in some embodiments, ±1% in some embodiments, and ±0.5% in some embodiments by a specific number.
[0079] Those skilled in the art will appreciate that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.
[0080] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A blade cleaning system, characterized in that: include: A polishing machine is provided with a conveyor belt, and a polishing head is provided on the conveyor belt; A first lifting assembly, disposed at one end of the conveyor belt, the first lifting assembly comprising a first output end movable in a vertical direction; A first box body is suitable for being placed on the first lifting assembly, and the first box body comprises: A first housing has a first accommodating space for placing a blade to be polished, and a first through hole for the first output end to pass through is formed at the bottom of the first housing; A plurality of first columns are vertically and spaced apart in the first accommodation space, the number and spacing of the first columns are adapted to the notches on the blade, and the top surfaces of the first columns are flush with the top surface of the first housing; An arc-shaped guide plate extending in an arc shape from the top of a side surface of the first housing away from the conveyor belt toward the conveyor belt; The blade to be polished in the first accommodating space moves from bottom to top under the drive of the first output end, and slides onto the conveyor belt under the guidance of the arc-shaped guide plate.
2. The blade cleaning system according to claim 1, characterized in that: Also includes: A second lifting assembly is arranged at the other end of the conveyor belt, and the second lifting assembly includes a second output end that can move in the vertical direction; The second box is suitable for being placed on the second lifting assembly, and the second box includes: A second housing has a second accommodating space for placing the polished blade, and a second through hole for the second output end to pass through is formed at the bottom of the second housing; A plurality of second columns are vertically and spaced apart in the second accommodation space, the number and spacing of the second columns are matched with the notches on the blade, and the top surfaces of the second columns are flush with the top surface of the second housing; The polished blade in the second accommodating space moves from top to bottom under the drive of the second output end.
3. The blade cleaning system according to claim 2, characterized in that: The first lifting assembly and the second lifting assembly both include: a pneumatic cylinder, an electric cylinder and a hydraulic cylinder.
4. The blade cleaning system according to claim 2, characterized in that: Also includes: A lifting plate is slidably arranged in the first accommodating space and / or the second accommodating space in a vertical direction, and a notch matching the first column and / or the second column is formed on the lifting plate. The lifting plate is suitable for lifting the blade under the drive of the first output end and / or the second output end.
5. The blade cleaning system according to claim 2, characterized in that: The first columns and the second columns are each at least one row.
6. The blade cleaning system according to claim 2, characterized in that: The polishing machine comprises: a guide plate installed downstream of the grinding head, and the guide plate is suitable for adjusting the direction of the polished blade so that the polished blade can smoothly enter the second box.
7. The blade cleaning system according to claim 1, characterized in that: The polishing machine also includes: Pressure rollers are arranged upstream and downstream of the grinding head, and are suitable for pressing the blade being polished onto the conveyor belt to keep the posture of the blade unchanged.
8. The blade cleaning system according to claim 7, characterized in that: The polishing machine also includes: The bracket is provided with a third through hole which is slidably matched with the pressure roller. A spring is provided in the third through hole. The spring is suitable for pressing the pressure roller to stabilize the blade during polishing.
9. The blade cleaning system according to claim 1, characterized in that: The polishing machine also includes: The third shell is covered on the outside of the grinding head. A negative pressure hole is opened on the third shell. The negative pressure hole is suitable for connecting to a negative pressure device so as to absorb the grinding chips generated by polishing.
10. The blade cleaning system according to claim 1, characterized in that: The surface of the conveyor belt has anti-skid patterns to prevent the blade from slipping during polishing.