Cleaning device for tube plate

By designing a pipe plate cleaning device with a servo motor drive screw and pulley system, the problems of low cleaning efficiency and manual movement in the prior art are solved, and the automatic cleaning and unloading of the pipe plate is realized, and the improvement of the improvement of the pipe plate is improved. Cleaning efficiency.

CN222493638UActive Publication Date: 2025-02-18CHANGZHOU WUJIN NO 2 FLANGE FORGE
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Patent Information

Application Number
CN202421298031.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing pipe plate cleaning devices are relatively small in a limited time and are inefficient. They need to manually move the pipe plate after cleaning, which consumes physical strength.

Method used

A cleaning device including cleaning seat, grinding wheel sheet, screw rod, curved plate, blanking box and U-shaped plate is designed, and the screw rod and pulley system is driven by a servo motor to realize automatic push, polish and unloading of the pipe plate.

Benefits of technology

The work station for pipe plate cleaning has been added, the automatic cleaning and unloading of pipe plates has been realized, the cleaning efficiency has been improved, the physical consumption of manual movement has been reduced, and the risk of pipe plate parts falling during the unloading process has been prevented.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for a tube plate, which comprises a cleaning seat, two grinding wheel sheets are arranged at the top of the cleaning seat, two movable grooves are arranged at the top end of the cleaning seat, a first screw rod is arranged in one movable groove, a second screw rod is arranged in the other movable groove, and the first screw rod is connected with the second screw rod. One end of the first lead screw and one end of the second lead screw are each sleeved with a protruding plate, L-shaped blocks are arranged at the bottom ends of the two protruding plates, arc-shaped plates are arranged on one sides of the two L-shaped blocks, the first lead screw, the second lead screw, the protruding plates, the arc-shaped plates, the discharging box and the U-shaped plate are arranged, the two arc-shaped plates are used for pushing pipe plates, the number of stations for cleaning the pipe plates is increased, and the working efficiency is improved. And the ground pipe plate can be actively discharged, the surface of the pipe plate can be comprehensively ground and cleaned conveniently, the pipe plate is pushed to the interior of the discharging box to be collected, the shielding range of the pipe plate is enlarged through a U-shaped plate, and the situation that the pipe plate falls to the outside and is damaged during discharging is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of tube plate cleaning, in particular to a cleaning device for tube plates. Background Art

[0002] A tube sheet is a fitting with holes drilled on a circular steel plate that are slightly larger than the outer diameter of the tube. It is mainly used to fix tubes and seal media in heat exchangers. During the use of the tube sheet, rust, sediment, dirt and oxide impurities may accumulate on the surface. These impurities not only affect the appearance of the tube sheet, but may also affect the subsequent process. Therefore, it is often necessary to use a cleaning device to grind off the impurities. The cleaning device is generally equipped with a grinding wheel for grinding impurities. Through grinding, these impurities can be effectively removed, making the tube sheet surface flatter and smoother.

[0003] The cleaning device has limited working stations and can generally only grind a single tube sheet. Within a limited time, the number of tube sheets cleaned is small, which reduces the efficiency of the cleaning device. After the tube sheet is polished, the staff needs to manually move the tube sheet and unload it, which is quite physically demanding. Therefore, it is particularly important to design a cleaning device for the tube sheet. Utility Model Content

[0004] The purpose of the utility model is to provide a cleaning device for tube sheets, so as to solve the problem in the above background technology that a small number of tube sheets can be cleaned within a limited time.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a cleaning device for tube sheets, comprising a cleaning seat, two grinding wheels are provided on the top of the cleaning seat, two movable grooves are opened on the top of the cleaning seat, a first screw rod is provided inside one of the movable grooves, and a second screw rod is provided inside the other movable groove, one end of the first screw rod and the second screw rod are both sleeved with a convex plate, the bottom ends of the two convex plates are both provided with an L-shaped block, one side of the two L-shaped blocks are both provided with an arc plate, two tube sheet parts are placed on the top of the cleaning seat, two L-shaped frames are provided at the bottom of the cleaning seat, the tops of the two L-shaped frames are both provided with a U-shaped plate, and a partition plate is provided on the top of the cleaning seat.

[0006] As a preferred technical solution of the present invention, one end of each of the first screw rod and the second screw rod is sleeved with a pulley, and a servo motor is provided on one side of the cleaning seat.

[0007] As a preferred technical solution of the present invention, the two pulleys are connected by belt transmission, and the output shaft of the servo motor is transmission-connected to one end of the first screw rod.

[0008] As a preferred technical solution of the present invention, one side of the two arc-shaped plates is fixedly connected to one side of the two L-shaped blocks respectively, and the outer surfaces of the two tube sheets are in contact with the inner surfaces of the two arc-shaped plates respectively.

[0009] As a preferred technical solution of the present invention, a blanking box is provided inside the two L-shaped frames, the interiors of the two blanking boxes are filled with sponge, and a plurality of abutment rods are provided on one side of the two U-shaped plates.

[0010] As a preferred technical solution of the present invention, one end of each of the abutting rods is fixedly connected to one side of each of the two L-shaped frames.

[0011] As a preferred technical solution of the present invention, the directions of the threads formed on the surfaces of the first screw rod and the second screw rod are opposite.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model provides a cleaning device for tube sheets, which is provided with a first screw rod, a second screw rod, a convex plate, an arc plate, a blanking box and a U-shaped plate. The two arc plates are used to push the tube sheet parts, which not only increases the tube sheet cleaning station, but also can actively unload the polished tube sheet parts. After starting the servo motor, it will drive the first screw rod to rotate synchronously. Under the action of the belt, the second screw rod also rotates. The two convex plates can move relatively, gradually pushing the tube sheet parts located on the side to the bottom of the grinding wheel, which is convenient for comprehensive polishing and cleaning of the surface of the tube sheet parts, and then continuing to push the tube sheet parts outward and push them into the blanking box for collection. The U-shaped plate increases the range of shielding for the tube sheet parts, avoiding the tube sheet parts from falling to the outside and being damaged when unloading.

[0014] 2. The utility model is a cleaning device for tube sheets, which is provided with a belt, a pulley, an L-shaped block and an L-shaped frame. The two pulleys are driven by a belt. As the first screw rotates, the second screw is driven to rotate. The threads opened on the surfaces of the two screws are opposite, so they can drive the convex plate threaded therewith to move in the opposite direction. The L-shaped frame and the U-shaped plate are connected by a plurality of abutment rods, and the sponge can reduce the impact of the tube sheet on the inner surface of the blanking box when the tube sheet is unloaded, thereby preventing the surface of the tube sheet and the blanking box from being dented. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;

[0017] Figure 3 This is a partial front view structural diagram of the utility model;

[0018] Figure 4 For the utility model Figure 3 Enlarged view of point A in the middle.

[0019] In the figure: 1. cleaning seat; 2. grinding wheel; 3. tube plate; 4. first screw; 5. second screw; 6. servo motor; 7. belt; 8. convex plate; 9. L-shaped block; 10. curved plate; 11. L-shaped frame; 12. blanking box; 13. abutment rod; 14. U-shaped plate; 15. movable groove; 16. partition plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4 , the utility model provides a technical solution for a cleaning device for a tube sheet: Example 1:

[0022] like Figure 1-3 The cleaning device of embodiment 1 is as shown in FIG1 , and comprises a cleaning seat 1 , two grinding wheels 2 are provided on the top of the cleaning seat 1 , and two movable grooves 15 are provided on the top of the cleaning seat 1 , a first screw rod 4 is provided inside one of the movable grooves 15 , and a second screw rod 5 is provided inside the other movable groove 15 , and one end of the first screw rod 4 and the second screw rod 5 are both sleeved with a convex plate 8 , and the bottom ends of the two convex plates 8 are both provided with an L-shaped block 9 , and one side of the two L-shaped blocks 9 is provided with an arc plate 10 . Two tube sheet parts 3 are placed on the top of the cleaning seat 1 , and two L-shaped frames 11 are provided at the bottom of the cleaning seat 1 , and U-shaped plates 14 are provided on the top of the two L-shaped frames 11 . A partition plate 16 is provided on the top of the cleaning seat 1 , and the second screw rod 5 also rotates therewith, and the two convex plates 8 can move relative to each other, gradually pushing the tube sheet part 3 located on the side to the bottom of the grinding wheel 2, so as to facilitate comprehensive grinding and cleaning of the surface of the tube sheet part 3 , and then continue to push the tube sheet part 3 outward and push it into the interior of the blanking box 12 for collection. Example 2:

[0023] Based on the first embodiment, Figure 1 and Figure 4As shown, one side of the two arc-shaped plates 10 is fixedly connected to one side of the two L-shaped blocks 9, respectively. The outer surfaces of the two tube sheet members 3 are in contact with the inner surfaces of the two arc-shaped plates 10, respectively. A blanking box 12 is provided inside the two L-shaped frames 11. The interiors of the two blanking boxes 12 are filled with sponges. One side of the two U-shaped plates 14 is provided with multiple abutment rods 13. The utility model provides a cleaning device for tube sheets, which is provided with a belt 7, a pulley, an L-shaped block 9 and an L-shaped frame 11. The two pulleys are driven by the belt 7. As the first screw rod 4 rotates, the second screw rod 5 is driven to rotate, and the threads opened on the surfaces of the two are opposite, so that the convex plate 8 threaded therewith can be driven to move in the opposite direction.

[0024] Working principle: Tube sheet is a kind of accessory with holes slightly larger than the outer diameter of the tube drilled on a circular steel plate. It is mainly used to fix the tubes and seal the medium in the heat exchanger. During the use of the tube sheet, rust, sediment, dirt and oxide impurities may accumulate on the surface. These impurities not only affect the appearance of the tube sheet, but also may affect the subsequent process. Therefore, it is often necessary to use a cleaning device to grind the impurities. The cleaning device is generally equipped with a grinding wheel for grinding the impurities. By grinding, these impurities can be effectively removed, making the tube The plate surface is more flat and smooth. The use of two curved plates 10 to push the tube sheet 3 not only increases the station for tube sheet cleaning, but also can actively unload the polished tube sheet 3. After the two tube sheet 3 are placed on both sides of the cleaning seat 1, the outer surface of the tube sheet 3 and the inner surface of the curved plate 10 are in contact with each other. The curved plate 10 can push the tube sheet 3. Then, the staff can start the servo motor 6. After starting the servo motor 6, it will drive the first screw rod 4 to rotate synchronously. Under the action of the belt 7, the second screw rod 5 As it rotates, the two convex plates 8 can move relative to each other, driving the L-shaped block 9 to move, and also driving the curved plate 10 to move. The curved plate 10 gradually pushes the tube sheet 3 located on the side to the bottom of the grinding wheel 2, so as to facilitate comprehensive grinding and cleaning of the surface of the tube sheet 3, and then continues to push the tube sheet 3 outward. After the bottom surface of the tube sheet 3 and the surface of the cleaning seat 1 are suspended in the air, they will fall downward under the action of inertia, and then fall into the interior of the blanking box 12 for collection. The U-shaped plate 14 increases the range of blocking the tube sheet 3, avoiding the tube sheet 3 from being blocked. When the plate 3 is unloaded, it falls to the outside and is damaged. The two pulleys are driven by the belt 7. As the first screw 4 rotates, the second screw 5 is driven to rotate, and the threads opened on the surfaces of the two are opposite, so they can drive the convex plate 8 with which they are threaded to move in the opposite direction. The L-shaped frame 11 and the U-shaped plate 14 are connected by multiple abutment rods 13, and the sponge can reduce the impact of the tube plate 3 on the inner surface of the blanking box 12 when unloading, thereby preventing the surface of the tube plate 3 and the blanking box 12 from being dented, and improving the efficiency of the cleaning device.

[0025] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0026] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly specified and limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to specific circumstances.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for a tube sheet, comprising a cleaning seat (1), characterized in that: Two grinding wheels (2) are arranged on the top of the cleaning seat (1); two movable grooves (15) are provided on the top of the cleaning seat (1); a first screw rod (4) is arranged inside one of the movable grooves (15); a second screw rod (5) is arranged inside the other movable groove (15); one end of each of the first screw rod (4) and the second screw rod (5) is sleeved with a convex plate (8); the bottom ends of the two convex plates (8) are arranged with an L-shaped block (9); one side of each of the two L-shaped blocks (9) is arranged with an arc plate (10); two tube plate members (3) are placed on the top of the cleaning seat (1); two L-shaped frames (11) are arranged at the bottom of the cleaning seat (1); a U-shaped plate (14) is arranged on the top of the two L-shaped frames (11); and a partition plate (16) is arranged on the top of the cleaning seat (1).

2. A cleaning device for a tube sheet according to claim 1, characterized in that: One end of each of the first screw rod (4) and the second screw rod (5) is sleeved with a pulley, and a servo motor (6) is provided on one side of the cleaning seat (1).

3. A cleaning device for a tube sheet according to claim 2, characterized in that: The two pulleys are connected in transmission via a belt (7), and the output shaft of the servo motor (6) is connected in transmission to one end of the first screw rod (4).

4. A cleaning device for a tube sheet according to claim 1, characterized in that: One side of the two arc-shaped plates (10) is respectively fixedly connected to one side of the two L-shaped blocks (9), and the outer surfaces of the two tube sheet members (3) are respectively in contact with the inner surfaces of the two arc-shaped plates (10).

5. A cleaning device for a tube sheet according to claim 1, characterized in that: A material drop box (12) is provided inside the two L-shaped frames (11), the inside of the two material drop boxes (12) is filled with sponge, and a plurality of abutment rods (13) are provided on one side of the two U-shaped plates (14).

6. A cleaning device for tube sheets according to claim 5, characterized in that: One end of each of the plurality of abutment rods (13) is fixedly connected to one side of the two L-shaped frames (11).

7. A cleaning device for a tube sheet according to claim 1, characterized in that: The threads formed on the surfaces of the first screw rod (4) and the second screw rod (5) are in opposite directions.