Adjustable machining platform for compressor valve plate
By designing a compressor valve plate processing platform that can adjust the height and rotation adjustment direction, the problems of the platform height fixed and lack of rotation adjustment function in the prior art are solved, and processing efficiency and convenience are improved.
Patent Information
- Application Number
- CN202421308733.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing compressor valve plate can adjust the height of the processing platform, which cannot be adjusted, resulting in processing personnel having to bend over or tiptoe to work, which is inefficient; the platform lacks rotation and direction adjustment function, resulting in inconvenience in processing.
An adjustable machining platform including a support table, a height adjustment assembly and a rotation adjustment system is designed. The height adjustment assembly realizes height adjustment through screws and threaded cylinders, and anti-slip particles increase friction; the rotary adjustment system adjusts the processing surface direction of the compressor valve plate through the main gear, slave gear and rotary shaft.
It realizes flexible adjustment of the platform height, adapts to the height needs of different processing personnel, and improves work efficiency; it has the function of rotary adjustment direction, simplifies the processing operation of the compressor valve plate, and improves the convenience and practicality of work.
Smart Images

Figure CN222494223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor valve plate processing, in particular to an adjustable processing platform for a compressor valve plate. Background Art
[0002] The compressor is a driven fluid machine that boosts low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It inhales low-temperature and low-pressure refrigerant gas from the suction pipe, compresses it through the operation of the motor to drive the piston, and then discharges high-temperature and high-pressure refrigerant gas to the exhaust pipe to provide power for the refrigeration cycle. The compressor valve plate is a key component that connects and installs the suction and exhaust valves of the compressor. It has an important impact on the refrigeration effect and noise coefficient of the compressor. When processing the compressor valve plate, the valve plate body needs to be clamped and placed on the processing platform for processing;
[0003] The existing patent number CN219946133U discloses an adjustable processing platform for a compressor valve plate, including a platform base, an adjusting groove being opened on the platform base, a bearing platform being arranged in the adjusting groove through a central adjusting plate, and the compressor valve plate body being clamped on the bearing platform through a clamping mechanism; a lateral adjustment mechanism for adjusting the lateral horizontal position of the bearing platform is arranged in the adjusting groove; a longitudinal adjustment mechanism for adjusting the longitudinal horizontal position of the bearing platform is also arranged in the adjusting groove. The utility model is provided with a bearing platform, a positioning groove, a clamping cylinder and a clamping block, which can clamp and fix the compressor valve plate body in the positioning groove on the bearing platform, improve the clamping stability of the compressor valve plate body, avoid the problem of offset and tilt of the compressor valve plate body during processing, meet the normal clamping use of the compressor valve plate body processing, and can quickly adjust the horizontal position of the compressor valve plate body in the adjusting groove through the lateral adjustment mechanism and the longitudinal adjustment mechanism, so as to facilitate the processing and use of the compressor valve plate body.
[0004] The prior art has the following problems:
[0005] 1. The height of the adjustable processing platform of the existing compressor valve plate is fixed and cannot be adjusted according to needs. This also leads to the fact that when the height of the processing personnel does not match the height of the platform, the processing personnel need to bend over or stand on tiptoe for a long time to work, which indirectly reduces the working efficiency of the processing personnel and has poor practicality;
[0006] 2. The existing adjustable processing platform of the compressor valve plate does not have the function of rotating and adjusting the direction. This also means that when the bottom of the compressor valve plate needs to be processed, the compressor valve plate in the platform needs to be removed and readjusted and fixed. The processing surface of the compressor valve plate cannot be directly adjusted as needed, which brings many inconveniences to the staff and cannot meet the use requirements. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides an adjustable processing platform for a compressor valve plate, which solves the problem that the height is fixed and cannot be adjusted according to needs. This also results in the processing personnel being required to bend over or stand on tiptoe for a long time to work when the height of the processing personnel does not match the height of the platform, and the lack of the function of rotating to adjust the direction. This also results in the need to remove the compressor valve plate in the platform and readjust and fix it when the bottom of the compressor valve plate needs to be processed, and the processing surface of the compressor valve plate cannot be directly adjusted according to needs, which brings many inconveniences to the staff.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable processing platform for a compressor valve plate, comprising a support table, a height adjustment component is arranged on one side of the bottom of the support table, a fixing plate is arranged on one side of the top of the support table, a protective frame is arranged on one side of the fixing plate, an annular groove is provided on the fixing plate above one side of the protective frame, a slider is arranged inside the annular groove, a main gear is arranged on one side of the slider, a slave gear is meshed on the outer edge of the main gear, a rotating shaft is arranged inside the slave gear, a rotating disk is arranged at one end of the rotating shaft, a fixing block is arranged at the other end of the rotating shaft, and a clamping mechanism is arranged in the middle of one side of the main gear;
[0009] The height adjustment assembly includes a mounting plate, a threaded barrel is arranged in the middle of the bottom of the mounting plate, a screw is arranged inside the threaded barrel, a base is arranged at the bottom end of the screw, an adjustment ring is arranged below the outer surface of the screw, and anti-slip particles are arranged on the outer surface of the adjustment ring.
[0010] As a preferred technical solution of the utility model, the mounting plates are mounted on the bottom of the support platform by bolts, and there are four groups of mounting plates which are respectively located around the bottom of the support platform.
[0011] As a preferred technical solution of the utility model, the top end of the screw is threadedly connected to the threaded barrel, and the bottom end of the screw is installed on the base through a rotational connection.
[0012] As a preferred technical solution of the utility model, the anti-skid particles are arranged in a semicircular shape as a whole, there are several groups of anti-skid particles, the anti-skid particles are arranged in a ring array on the adjustment ring, and the adjustment ring is installed on the screw by a fixed connection.
[0013] As a preferred technical solution of the utility model, the size of the annular groove is matched with the size of the slider, and the slider is integrated with the main gear.
[0014] As a preferred technical solution of the utility model, the outer edge of the slave gear is meshed with the outer edge of the main gear, and the slave gear is installed on the rotating shaft through a fixed connection. There are two groups of slave gears, and the two groups of slave gears are arranged corresponding to each other in the middle of the rotating shaft.
[0015] As a preferred technical solution of the utility model, one end of the rotating shaft is fixedly connected to the turntable, and the other end of the rotating shaft is installed on the fixed block through a rotational connection. The position of the rotating shaft and the position of the clamping mechanism are arranged to correspond to each other.
[0016] Compared with the prior art, the utility model provides an adjustable processing platform for a compressor valve plate, which has the following beneficial effects:
[0017] 1. The adjustable processing platform of the compressor valve plate is provided with a support platform, a height adjustment component, a mounting plate, a threaded barrel, a screw, a base, an adjustment ring and anti-skid particles. When the height needs to be adjusted, the anti-skid particles are provided to increase the friction between the processing personnel's hands and the adjustment ring, so that the processing personnel can drive the screw to rotate by turning the adjustment ring, so that it moves up and down inside the threaded barrel, thereby adjusting the height of the support platform to meet the height requirements of different processing personnel for the platform. This design allows the height of the platform to be adjusted as needed, avoiding the problem that when the height of the processing personnel does not match the height of the platform, the processing personnel need to bend over or tiptoe for a long time to work, thereby indirectly improving the work efficiency of the processing personnel and having strong practicality.
[0018] 2. The adjustable processing platform of the compressor valve plate is provided with a fixed plate, a protective frame, an annular groove, a slider, a main gear, a slave gear, a rotating shaft, a turntable, a fixed block and a clamping mechanism. When it is necessary to process other surfaces of the compressor valve plate, the outer edge of the main gear and the outer edge of the slave gear are meshed with each other, so that when the turntable is rotated, the clamping mechanism can be driven to rotate along the annular groove, so that the processing personnel can directly adjust the processing surface of the compressor valve plate. This design enables the platform to have the function of rotating and adjusting the direction, avoiding the need to remove the compressor valve plate in the platform and readjusting and fixing it when it is necessary to process the bottom of the compressor valve plate, and the inability to directly adjust the processing surface of the compressor valve plate as needed, which brings many inconveniences to the staff and meets the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a cross-sectional view of the utility model;
[0021] Figure 3 For this utility model Figure 2A magnified view of the structure at center A;
[0022] Figure 4 For this utility model Figure 2 A magnified view of the structure at B in the middle;
[0023] Figure 5 This is a schematic diagram of the three-dimensional structure of the height adjustment component of the utility model;
[0024] Figure 6 This is a schematic diagram of the protective frame structure of the utility model.
[0025] In the figure: 1. Support table; 2. Height adjustment assembly; 201. Mounting plate; 202. Threaded barrel; 203. Screw; 204. Base; 205. Adjustment ring; 206. Anti-skid particles; 3. Fixed plate; 4. Protective frame; 5. Annular groove; 6. Slider; 7. Main gear; 8. Slave gear; 9. Rotating shaft; 10. Turntable; 11. Fixed block; 12. Clamping mechanism. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-6 In this embodiment: an adjustable processing platform for a compressor valve plate includes a support platform 1, a height adjustment component 2 is arranged on one side of the bottom of the support platform 1, a fixing plate 3 is arranged on one side of the top of the support platform 1, and a protective frame 4 is arranged on one side of the fixing plate 3, so that the internal parts can be protected by the protective frame 4, thereby improving the service life of the platform. The fixing plate 3 is provided with an annular groove 5 above one side of the protective frame 4, a slider 6 is arranged inside the annular groove 5, a main gear 7 is arranged on one side of the slider 6, and the outer edge of the main gear 7 is meshed with a Gear 8, a rotating shaft 9 is arranged inside the gear 8, a turntable 10 is arranged at one end of the rotating shaft 9, a fixing block 11 is arranged at the other end of the rotating shaft 9, and a clamping mechanism 12 is arranged in the middle of one side of the main gear 7; the height adjustment component 2 includes a mounting plate 201, a threaded barrel 202 is arranged in the middle of the bottom of the mounting plate 201, a screw 203 is arranged inside the threaded barrel 202, a base 204 is arranged at the bottom end of the screw 203, an adjusting ring 205 is arranged below the outer surface of the screw 203, and anti-slip particles 206 are arranged on the outer surface of the adjusting ring 205.
[0028] In this embodiment, the mounting plate 201 is installed on the bottom of the support platform 1 by bolts. There are four groups of mounting plates 201, which are respectively located around the bottom of the support platform 1, so as to facilitate timely installation and disassembly operations of the height adjustment component 2; the top end of the screw rod 203 is threadedly connected to the threaded cylinder 202, and the bottom end of the screw rod 203 is installed on the base 204 by a rotating connection, so that the screw rod 203 can be rotated to make it move up and down inside the threaded cylinder 202, thereby adjusting the height of the support platform 1 to meet the height requirements of different processing personnel for the platform; the anti-skid particles 206 are arranged in a semicircular shape as a whole, and the number of anti-skid particles 206 is several groups. The anti-skid particles 206 are arranged in a circular array on the adjustment ring 205, and the adjustment ring 205 is installed on the screw rod 203 by a fixed connection, so as to increase the contact between the processing personnel's hands and the adjustment ring 205 through the set anti-skid particles 206 The friction force is so that the processing personnel can better rotate the adjustment ring 205; the size of the annular groove 5 is adapted to the size of the slider 6, and the slider 6 and the main gear 7 are integrated, which is convenient for limiting the main gear 7 connected to the slider 6 through the annular groove 5, thereby improving the stability of the main gear 7 during rotation; the outer edge of the slave gear 8 is meshed with the outer edge of the main gear 7, and the slave gear 8 is mounted on the rotating shaft 9 through a fixed connection. There are two groups of slave gears 8, and the two groups of slave gears 8 are arranged corresponding to each other in the middle of the rotating shaft 9, which is convenient for rotating the turntable 10 while driving the clamping mechanism 12 to rotate along the annular groove 5 to realize power transmission; one end of the rotating shaft 9 is fixedly connected to the rotating disk 10, and the other end of the rotating shaft 9 is mounted on the fixed block 11 through a rotating connection. The position of the rotating shaft 9 and the position of the clamping mechanism 12 are arranged corresponding to each other, which is convenient for installing and supporting the rotating shaft 9 and improving the stability of the rotating shaft 9 during rotation.
[0029] The working principle and use process of the utility model: when the height needs to be adjusted, the anti-skid particles 206 set in the height adjustment component 2 increase the friction between the processing personnel's hands and the adjustment ring 205, so that the processing personnel can rotate the adjustment ring 205 to drive the screw 203 on the base 204 to rotate, so that it moves up and down inside the threaded cylinder 202, thereby adjusting the height of the support table 1 to meet the height requirements of different processing personnel for the platform. This design allows the height of the platform to be adjusted as needed, avoiding the need for the processing personnel to bend over or tiptoe for a long time to work when the height of the processing personnel does not match the height of the platform. When it is necessary to process other surfaces of the compressor valve plate, the main gear 7 connected by the slider 6 is meshed with the slave gear 8 on the rotating shaft 9, so that when the turntable 10 is rotated, the clamping mechanism 12 can be driven to rotate along the annular groove 5 on the fixed plate 3, so that the processing personnel can directly adjust the processing surface of the compressor valve plate. This design enables the platform to have the function of rotating and adjusting the direction, avoiding the need to remove the compressor valve plate in the platform and readjust and fix it when the bottom of the compressor valve plate needs to be processed, and the processing surface of the compressor valve plate cannot be directly adjusted according to needs, which brings many inconveniences to the staff.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An adjustable processing platform for a compressor valve plate, comprising a support platform (1), characterized in that: A height adjustment assembly (2) is provided on one side of the bottom of the support platform (1), a fixing plate (3) is provided on one side of the top of the support platform (1), a protective frame (4) is provided on one side of the fixing plate (3), an annular groove (5) is provided on the fixing plate (3) above one side of the protective frame (4), a slider (6) is provided inside the annular groove (5), a main gear (7) is provided on one side of the slider (6), a slave gear (8) is meshed on the outer edge of the main gear (7), a rotating shaft (9) is provided inside the slave gear (8), a rotating disk (10) is provided at one end of the rotating shaft (9), a fixing block (11) is provided at the other end of the rotating shaft (9), and a clamping mechanism (12) is provided in the middle of one side of the main gear (7); The height adjustment assembly (2) comprises a mounting plate (201), a threaded barrel (202) is arranged in the middle of the bottom of the mounting plate (201), a screw rod (203) is arranged inside the threaded barrel (202), a base (204) is arranged at the bottom end of the screw rod (203), an adjustment ring (205) is arranged below the outer surface of the screw rod (203), and anti-slip particles (206) are arranged on the outer surface of the adjustment ring (205).
2. The adjustable processing platform for a compressor valve plate according to claim 1, characterized in that: The mounting plates (201) are mounted on the bottom of the support platform (1) by means of bolts. There are four groups of mounting plates (201) which are respectively located around the bottom of the support platform (1).
3. The adjustable processing platform for a compressor valve plate according to claim 1, characterized in that: The top end of the screw rod (203) is threadedly connected to the threaded barrel (202), and the bottom end of the screw rod (203) is mounted on the base (204) through a rotational connection.
4. The adjustable processing platform for a compressor valve plate according to claim 1, characterized in that: The anti-skid particles (206) are arranged in a semicircular shape as a whole. The number of the anti-skid particles (206) is several groups. The anti-skid particles (206) are arranged in a ring array on the adjustment ring (205). The adjustment ring (205) is installed on the screw rod (203) through a fixed connection.
5. The adjustable processing platform for a compressor valve plate according to claim 1, characterized in that: The size of the annular groove (5) matches the size of the slider (6), and the slider (6) and the main gear (7) are integrally arranged.
6. The adjustable processing platform for a compressor valve plate according to claim 1, characterized in that: The outer edge of the slave gear (8) meshes with the outer edge of the master gear (7), and the slave gear (8) is mounted on the rotating shaft (9) by a fixed connection. There are two groups of slave gears (8), and the two groups of slave gears (8) are arranged corresponding to each other in the middle of the rotating shaft (9).
7. The adjustable processing platform for a compressor valve plate according to claim 1, characterized in that: One end of the rotating shaft (9) is fixedly connected to the rotating disk (10), and the other end of the rotating shaft (9) is mounted on the fixed block (11) through a rotational connection. The position of the rotating shaft (9) and the position of the clamping mechanism (12) are arranged to correspond to each other.
Citation Information
Patent Citations
Adjustable machining platform for compressor valve plate
CN219946133U