Deburring device with protection mechanism for reducing tee production
By designing the collection chamber and moving mechanism in the deburring device for the reduction tee production, the problems of impurities scattered and frequent cleaning are solved, and the unified collection of impurities and the improvement of work efficiency are achieved.
Patent Information
- Application Number
- CN202420969159.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing deburring device for reducing diameter tee production with protective mechanisms cannot uniformly collect impurities generated during processing, resulting in impurities scattered on the surface of the operating table, which requires frequent cleaning, affecting work efficiency.
A deburring device including an operating table, a collection chamber and a moving mechanism is designed. By setting a collection port and a collection chamber on the top of the operating table, and equipped with a moving mechanism, the unified collection of impurities is achieved.
Through the installation of the collection chamber, impurities can be effectively collected, impurities accumulation in the operating table can be reduced, work efficiency can be improved, and the device will be shut down due to cleaning.
Smart Images
Figure CN222494861U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deburring devices, in particular to a deburring device with a protective mechanism for producing reducing tees. Background Art
[0002] The deburring device for the production of reducing tees with a protective mechanism is a device used in the deburring process of reducing tee pipe fittings. Reducing tee pipe fittings are pipe connectors with three channels, two of which have unequal diameters, and deburring refers to the removal of burrs on the inner and outer surfaces of pipe fittings during the manufacturing process to improve the quality and safety of the pipe fittings. The deburring device for the production of reducing tees with a protective mechanism removes burrs on the inner and outer surfaces of pipe fittings by mechanical or chemical methods, and takes protective measures to ensure the safety of operators. The device is usually composed of a deburring mechanism, a protective cover and a control system. The deburring device for the production of reducing tees with a protective mechanism can reduce the work intensity and risk of work-related injuries of operators and improve work safety.
[0003] However, some existing deburring devices for reducing tees with protective mechanisms can play a protective role when in use, but they are unable to uniformly collect impurities generated during the processing, resulting in impurities being scattered on the surface of the operating table, so that workers need to clean the operating table regularly. During the cleaning process of the operating table, the device will be in a shutdown state, resulting in low work efficiency. Therefore, this problem needs to be solved. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a deburring device for producing a reducing tee with a protective mechanism.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The cam is provided with a plurality of movable parts, and the movable part is provided with a plurality of movable parts, and the movable part is provided with a plurality of movable parts.
[0007] As a further scheme of the utility model, the moving mechanism includes a slide groove, which is opened on one side of the gantry, and a rack is slidably connected inside the slide groove, and the rack is fixedly connected to one side of the protective bin, and the bottom of the operating table close to the rack is rotatably connected to a second rotating shaft, and the surface of the second rotating shaft close to the rack is sleeved with a first gear, and the first gear and the rack cooperate with each other, and the surface of the second rotating shaft close to the collecting bin is sleeved with a first synchronous wheel, and a second screw rod and a second limit rod are provided at the bottom of the operating table, and the collecting bin is sleeved on the surface of the second screw rod and the second limit rod, and the surface of the second screw rod close to the first synchronous wheel is sleeved with a second synchronous wheel, and the surfaces of the second synchronous wheel and the first synchronous wheel are sleeved with the same synchronous belt, and the collection bin can be moved by the setting of the rack.
[0008] As a further solution of the utility model, the restraint mechanism includes a base, which is fixedly connected to the bottom of the operating table. A first restraint groove is provided on the surface of the base close to the restraint rod, and a second restraint groove is provided on the end of the first restraint groove away from the second restraint groove. The first restraint groove and the second restraint groove are interconnected, and the restraint rod slides inside the first restraint groove and the second restraint groove. The restraint rod can be restrained by setting the restraint groove.
[0009] As a further solution of the utility model, the fixing mechanism includes a clamping plate, which slides on one side of the placement groove, one side of the clamping plate is rotatably connected to a first screw rod, the first screw rod is rotatably connected to one side of a support plate, the other end of the support plate is fixedly connected to a turntable, the surface of the clamping plate close to the first screw rod is fixedly connected to a first limiting rod, the first limiting rod slides and is connected to one side of the support plate, the turntable and one side of the first limiting rod are slidably connected to the same fixing rod, and the tee can be fixed by the setting of the clamping plate.
[0010] As a further solution of the utility model, the adjustment mechanism includes a third gear, the third gear is rotatably connected to one side of the fixed plate, and the third gear cooperates with the second gear. A plurality of teeth are fixedly connected to the surface of the collecting bin close to the third gear, and the plurality of teeth cooperate with the third gear. Through the setting of the second gear, the angle of the support plate can be adjusted.
[0011] The beneficial effects of the utility model are:
[0012] 1. Through the setting of the collecting bin, impurities can be collected uniformly. A bottom plate is installed at the bottom of the collecting bin, and a constraint rod is installed at one end of the bottom plate. The constraint rod slides inside the constraint groove. Therefore, under the constraint of the constraint groove, when the collecting bin moves into place, the bottom plate will also completely close the bottom of the collecting bin, so that the collecting bin can collect impurities uniformly.
[0013] 2. The angle of the tee can be adjusted by setting the teeth. Teeth are installed on the top of the collection bin. As the teeth move, they will cooperate with the third gear, and the third gear will cooperate with the second gear. When the teeth drive the third gear 304 to rotate, the second gear can drive the support plate to rotate, so that the tee can be lifted and deburred. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a deburring device for producing a reducing tee with a protective mechanism proposed by the utility model;
[0015] Figure 2 A schematic diagram of a restraining mechanism of a deburring device for producing a reducing tee with a protective mechanism proposed by the utility model;
[0016] Figure 3 This is a schematic diagram of the top structure of a deburring device for producing a reducing tee with a protective mechanism proposed by the utility model;
[0017] Figure 4 A schematic diagram of an adjustment mechanism of a deburring device for producing a reducing tee with a protective mechanism proposed by the utility model;
[0018] Figure 5 The utility model discloses a moving mechanism schematic diagram of a deburring device for producing a reducing tee with a protective mechanism.
[0019] In the figure: 1, operating table; 2, gantry; 3, support plate; 4, first gear; 101, base; 102, collecting port; 103, first constraint groove; 104, second constraint groove; 201, hydraulic rod; 202, protective bin; 203, rack; 204, slide; 301, fixed plate; 302, first rotating shaft; 303, second gear; 304, third gear; 305, placement groove; 306, clamping plate; 307, first screw rod; 308, first limiting rod; 309, turntable; 310, fixed rod; 401, second rotating shaft; 402, first synchronous wheel; 403, second screw rod; 404, second limiting rod; 405, second synchronous wheel; 406, collecting bin; 407, teeth; 408, bottom plate; 409, constraint rod; 410, synchronous belt. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0022] Reference Figure 1-Figure 5A deburring device for reducing tee production with a protective mechanism comprises an operating table 1, a collecting port 102 is provided on the top of the operating table 1, a collecting bin 406 is slidably connected to the bottom of the operating table 1 near the collecting port 102, a moving mechanism for moving the collecting bin 406 is provided on one side of the collecting bin 406, a bottom plate 408 is hingedly connected to the bottom of the collecting bin 406, two restraining rods 409 are symmetrically fixedly connected to the side of the bottom plate 408 away from the operating table 1, and restraining mechanisms for restraining the bottom plate 408 are provided on the surfaces of the two restraining rods 409, two fixed plates 301 are symmetrically fixedly connected to the top of the operating table 1 near the collecting port 102, and the two fixed plates 301 are A same first rotating shaft 302 is rotatably connected therebetween, a support plate 3 is sleeved on the surface of the first rotating shaft 302 near the collecting port 102, a placement groove 305 is opened on one side of the support plate 3, a fixing mechanism for fixing the tee is arranged inside the placement groove 305, two second gears 303 are sleeved at both ends of the first rotating shaft 302, and adjustment mechanisms for adjusting the support plate 3 are arranged on the surfaces of the two second gears 303, a gantry 2 is fixedly connected to the top of the operating table 1, two hydraulic rods 201 are fixedly connected to the top of the gantry 2, and the bottoms of the two hydraulic rods 201 are fixedly connected to the same protective bin 202, and impurities can be collected uniformly by setting the collecting bin 406.
[0023] Reference Figure 2 and Figure 5 In a preferred embodiment, the moving mechanism includes a slide groove 204, which is opened on one side of the gantry 2, and a rack 203 is slidably connected inside the slide groove 204, and the rack 203 is fixedly connected to one side of the protection bin 202. A second rotating shaft 401 is rotatably connected to the bottom of the operating table 1 near the rack 203, and a first gear 4 is sleeved on the surface of the second rotating shaft 401 near the rack 203. The first gear 4 cooperates with the rack 203, and a first synchronous wheel 402 is sleeved on the surface of the second rotating shaft 401 near the collecting bin 406. A second screw rod 403 and a second limiting rod 404 are provided at the bottom of the operating table 1. The collecting bin 406 is sleeved on the surfaces of the second screw rod 403 and the second limiting rod 404. A second synchronous wheel 405 is sleeved on the surface of the second screw rod 403 and the second limiting rod 404. The second synchronous wheel 405 and the first synchronous wheel 402 are sleeved on the same synchronous belt 410. The collecting bin 406 can be moved by the setting of the rack 203.
[0024] Reference Figure 2 and Figure 5In a preferred embodiment, the restraint mechanism includes a base 101, which is fixedly connected to the bottom of the operating table 1. A first restraint groove 103 is provided on the surface of the base 101 close to the restraint rod 409, and a second restraint groove 104 is provided on the end of the first restraint groove 103 away from the second restraint groove 104. The first restraint groove 103 and the second restraint groove 104 are interconnected, and the restraint rod 409 slides inside the first restraint groove 103 and the second restraint groove 104. By setting the restraint groove, the restraint rod 409 can be restrained.
[0025] Reference Figure 1 and Figure 4 In a preferred embodiment, the fixing mechanism includes a splint 306, which slides on one side of the placement groove 305, and one side of the splint 306 is rotatably connected to a first screw rod 307, and the first screw rod 307 is rotatably connected to one side of the support plate 3. The other end of the support plate 3 is fixedly connected to a turntable 309, and a first limiting rod 308 is fixedly connected to the surface of the splint 306 on one side close to the first screw rod 307, and the first limiting rod 308 slides and is connected to one side of the support plate 3. The same fixing rod 310 is slidably connected to one side of the turntable 309 and the first limiting rod 308. By setting the splint 306, the tee can be fixed.
[0026] Reference Figure 4 and Figure 5 In a preferred embodiment, the adjustment mechanism includes a third gear 304, which is rotatably connected to one side of the fixed plate 301, and the third gear 304 cooperates with the second gear 303. A plurality of teeth 407 are fixedly connected to the surface of the collecting bin 406 close to the third gear 304, and the plurality of teeth 407 cooperate with the third gear 304. By setting the second gear 303, the angle of the support plate 3 can be adjusted.
[0027] From the above description, it can be seen that the above-mentioned embodiment of the utility model achieves the following technical effects: when in use, the tee is first placed on one side of the support plate 3, and then fixed by the clamping plate 306. When the fixing is completed, the hydraulic rod 201 can be started. A protective bin 202 is installed at the bottom of the hydraulic rod 201, so that the start of the hydraulic rod 201 can make the protective bin 202 cover the tee. When the covering is completed, the tee can be deburred. A rack 203 is installed on one side of the protective bin 202, and the rack 203 cooperates with the first gear 4 on the surface of the second rotating shaft 401, so that when the protective bin 202 moves downward, the second rotating shaft 401 can be rotated synchronously. A synchronous belt 410 is installed on one side of the second rotating shaft 401, and the other end of the synchronous belt 410 is sleeved on the surface of the second screw rod 403, so that the second screw rod 403 will also rotate synchronously. A collecting bin 406 is installed on the surface of the second screw rod 403, so that when the second screw rod 403 rotates, the collecting bin 406 can be The collecting bin 406 is moved backward so that it can be located just below the tee. A bottom plate 408 is installed at the bottom of the collecting bin 406. A restraining rod 409 is installed at one end of the bottom plate 408. The restraining rod 409 slides inside the restraining groove. Therefore, under the restraint of the restraining groove, when the collecting bin 406 moves into place, the bottom plate 408 will also completely close the bottom of the collecting bin 406. A tooth 407 is installed at the top of the collecting bin 406. As the tooth 407 moves, the tooth 407 will also cooperate with the third gear 304, so that the third gear 304 cooperates with the second gear 303, so that when the tooth 407 drives the third gear 304 to rotate, the second gear 303 can drive the support plate 3 to rotate so that it can lift the tee to remove burrs. After the tee is deburred, the protective bin 202 will be reset. During the reset process, the tee will be flat again, so that the impurities on its surface can be poured into the collection bin 406. As the protective bin 202 is reset, the collection bin 406 can also complete the dumping of the impurities in the collection bin 406.
[0028] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0029] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0031] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A deburring device for reducing tees with a protective mechanism, comprising an operating table (1), characterized in that: The top of the operating table (1) is provided with a collecting port (102); the bottom of the operating table (1) close to the collecting port (102) is slidably connected to a collecting bin (406); one side of the collecting bin (406) is provided with a moving mechanism for moving the collecting bin (406); the bottom of the collecting bin (406) is hinged with a bottom plate (408); the side of the bottom plate (408) away from the operating table (1) is symmetrically fixedly connected with two restraining rods (409); the surfaces of the two restraining rods (409) are provided with restraining mechanisms for restraining the bottom plate (408); the top of the operating table (1) close to the collecting port (102) is symmetrically fixedly connected with two fixing plates (301); the two fixing plates (301) are rotated between the two fixing plates (301). The operating table (1) is movably connected to the same first rotating shaft (302); a support plate (3) is sleeved on the surface of the first rotating shaft (302) near the collecting port (102); a placement groove (305) is provided on one side of the support plate (3); a fixing mechanism for fixing a tee is provided inside the placement groove (305); two second gears (303) are sleeved at both ends of the first rotating shaft (302); adjustment mechanisms for adjusting the support plate (3) are provided on the surfaces of the two second gears (303); a gantry (2) is fixedly connected to the top of the operating table (1); two hydraulic rods (201) are fixedly connected to the top of the gantry (2); and the bottoms of the two hydraulic rods (201) are fixedly connected to the same protective bin (202).
2. The deburring device for reducing tees with a protective mechanism according to claim 1, characterized in that: The moving mechanism comprises a slide groove (204), the slide groove (204) is opened on one side of the gantry (2), a rack (203) is slidably connected inside the slide groove (204), the rack (203) is fixedly connected to one side of the protection bin (202), a second rotating shaft (401) is rotatably connected to the bottom of the operating table (1) near the rack (203), a first gear (4) is sleeved on the surface of the second rotating shaft (401) near the rack (203), and the first gear (4) and the rack (203) cooperate with each other.
3. The deburring device for reducing tees with a protective mechanism according to claim 2, characterized in that: A first synchronous wheel (402) is sleeved on the surface of the second rotating shaft (401) close to the collecting bin (406); a second screw rod (403) and a second limiting rod (404) are provided at the bottom of the operating table (1); the collecting bin (406) is sleeved on the surfaces of the second screw rod (403) and the second limiting rod (404); a second synchronous wheel (405) is sleeved on the surface of the second screw rod (403) close to the first synchronous wheel (402); and the surfaces of the second synchronous wheel (405) and the first synchronous wheel (402) are sleeved with the same synchronous belt (410).
4. The deburring device for reducing tees with a protective mechanism according to claim 3 is characterized in that: The restraint mechanism comprises a base (101), wherein the base (101) is fixedly connected to the bottom of the operating table (1), and a first restraint groove (103) is provided on a surface of the base (101) close to a restraint rod (409), and a second restraint groove (104) is provided on an end of the first restraint groove (103) away from the second restraint groove (104), the first restraint groove (103) and the second restraint groove (104) are interconnected, and the restraint rod (409) slides inside the first restraint groove (103) and the second restraint groove (104).
5. The deburring device for reducing tees with a protective mechanism according to claim 4, characterized in that: The fixing mechanism comprises a clamping plate (306), the clamping plate (306) slides on one side of the placement groove (305), one side of the clamping plate (306) is rotatably connected to a first screw rod (307), the first screw rod (307) is rotatably connected to one side of the support plate (3), the other end of the support plate (3) is fixedly connected to a turntable (309), the surface of the clamping plate (306) on one side close to the first screw rod (307) is fixedly connected to a first limiting rod (308), the first limiting rod (308) slides on one side connected to the support plate (3), and the turntable (309) and one side of the first limiting rod (308) are slidably connected to the same fixing rod (310).
6. The deburring device for reducing tees with a protective mechanism according to claim 5, characterized in that: The adjustment mechanism comprises a third gear (304), the third gear (304) is rotatably connected to one side of the fixed plate (301), and the third gear (304) cooperates with the second gear (303), and a plurality of teeth (407) are fixedly connected to a surface of a side of the collection bin (406) close to the third gear (304), and the plurality of teeth (407) cooperate with the third gear (304).