Aluminum material flattening device

By installing the side guide plate and replaceable lightweight compression plate on the compression frame of the aluminum flattening device, the cumbersome problems of lifting and replacement of the compression frame are solved, and the convenience of normal lifting and replacement is achieved.

CN222495552UActive Publication Date: 2025-02-18SHAOXING LIBO CABLE CO LTD +1
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Patent Information

Application Number
CN202323447860.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-02-18
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing aluminum tape flattening device is prone to deviation during the lifting process, resulting in the misalignment of the compression plate and the bottom support plate, affecting normal use, and the replacement of the compression plate is cumbersome and has a large weight.

Method used

By fixing bolts on the front and rear sides of the pressing frame, the side guide plate is connected to the left and right sides of the pressing frame, the pressing frame is lifted and lowered to achieve the guidance, and a replaceable pressing plate is installed at the bottom of the pressing frame. The pressing plate is lighter in weight. Easy to replace.

Benefits of technology

The normal lifting and lowering of the compression frame is achieved, avoiding the offset problem. At the same time, due to the lightweight design of the compression plate, replacement becomes more convenient and quick.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum material flattening device which comprises a machine frame, the machine frame comprises a left side supporting frame and a right side supporting frame, an upper transverse frame is arranged between the tops of the two side supporting frames, and at least two pressing oil cylinders are fixed to the top face of a bottom plate of the upper transverse frame. The bottom ends of push rods of all the pressing oil cylinders extend out of the bottom face of a bottom plate of the upper transverse frame and are fixedly provided with pressing frames, and pressing plates are fixed to the bottom faces of bottom plates of the pressing frames. The left portion and the right portion of the front wall face of a side plate body on the front portion of the pressing frame and the left portion and the right portion of the rear wall face of a side plate body on the rear portion of the pressing frame are fixedly connected with side guide plates through bolts, and the side supporting frame is located between the two side guide plates corresponding in the front-back direction. The left portions and the right portions of the front portion and the rear portion of the pressing frame are fixedly connected with the side guide plates through the fixing bolts, so that the pressing frame is guided to ascend and descend, normal ascending and descending of the pressing frame are guaranteed, meanwhile, the replaceable pressing plate is installed at the bottom of the pressing frame, the weight of the pressing plate is smaller than that of the pressing frame, and replacement is relatively convenient.
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Description

Technical field:

[0001] The utility model relates to the technical field of metal processing equipment, and more specifically to an aluminum material flattening device. Background technology:

[0002] In the existing aluminum strip manufacturing process, it is continuously cold rolled as needed to meet the processing standards. However, during the processing, when the aluminum strip is cold rolled, there will definitely be substandard parts at the head end and the tail end of a coil. This part needs to be cut in the subsequent processing. The cut aluminum strip is in the shape of a strip, which occupies a large space and needs to be flattened to reduce the space occupancy. In the existing flattening device, the clamping plate is generally pushed or retracted by the push rod of the oil cylinder to achieve the lifting and lowering of the clamping plate. The clamping plate is generally fixed to the push rods of at least two oil cylinders for lifting and lowering. Since the lifting distance of the clamping plate is large and there is no other guiding structure, a small offset will occur when the clamping plate is lifted and lowered, resulting in a small misalignment between it and the bottom clamping horizontal support plate. Over time, the clamping plate will eventually be offset too much and get stuck with the side walls of the frame on both sides of the flattening device, affecting normal use.

[0003] At the same time, the top surface of the existing clamping plate is generally welded with multiple reinforcing ribs to improve its strength, and a connecting plate is fixed on the corresponding reinforcing ribs of the clamping plate, and the connecting plate is directly fixed to the bottom of the push rod of the clamping cylinder. When the bottom surface of the clamping plate is uneven or deformed and needs to be replaced, the entire clamping plate can only be disassembled and replaced, which is heavy and troublesome to replace. Utility model content:

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an aluminum material flattening device, wherein the front and rear left and right parts of the pressing frame are fixedly connected to side guide plates by fixing bolts, so that the lifting and lowering of the pressing frame can be guided to ensure its normal lifting and lowering. At the same time, a replaceable pressing plate is installed at the bottom of the pressing frame, and the weight of the pressing plate is lighter than that of the pressing frame, so it is relatively convenient to replace.

[0005] The solution of the utility model to solve the technical problem is:

[0006] An aluminum material flattening device comprises a frame, the frame comprises two left and right side support frames, an upper transverse frame is arranged between the tops of the two side support frames, at least two clamping cylinders are fixed to the top surface of the bottom plate of the upper transverse frame, the bottom ends of the push rods of all the clamping cylinders extend out of the bottom surface of the bottom plate of the upper transverse frame and are fixed to the clamping frame, and the bottom surface of the bottom plate of the clamping frame is fixed to the clamping plate; a lower horizontal frame body is fixed between the lower parts of the two side support frames, and the top surface of the lower horizontal frame body corresponds to the bottom surface of the clamping plate up and down; the front wall surface of the side plate body at the front of the clamping frame and the left and right parts of the rear wall surface of the side plate body at the rear are both fixedly connected with side guide plates by bolts, and the side support frame is located between the two corresponding front and rear side guide plates.

[0007] The clamping frame includes a bottom plate, and the front, rear, left and right parts of the top surface of the bottom plate are welded and fixed with side plates, and the four side plates form a rectangular frame. A plurality of middle connecting plates extending front and rear and a plurality of transverse plates extending left and right are in the clamping frame, and the bottom surfaces of the middle connecting plates and the transverse plates are welded and fixed on the top surface of the bottom plate of the clamping frame, and the front and rear ends of the middle connecting plates are welded and fixed on the inner side walls of the front and rear corresponding side plates, and a plurality of transverse plates are arranged between two adjacent middle connecting plates, and the left and right ends of the transverse plates are welded and fixed on the side walls of the corresponding middle connecting plates, and one end of the leftmost and rightmost transverse plates is welded and fixed on the outer side walls of the corresponding middle connecting plates, and the other end of the leftmost and rightmost transverse plates is welded and fixed on the inner side walls of the left or right side plates.

[0008] The front wall surface of the front side plate body and the left and right parts of the rear wall surface of the rear side plate body of the clamping frame are pressed against pads, a part of the corresponding side guide plate is pressed against the outer wall surface of the corresponding pad, the screw parts of multiple fixing bolts are inserted into the through holes on the corresponding side guide plates and the through holes on the pads and are screwed on the corresponding side plate bodies, and the rotating parts of the fixing bolts are pressed against the outer wall surface of the corresponding side guide plates.

[0009] A wear-resistant self-lubricating block is fixed on the inner wall surface of the side guide plate facing the front wall plate or rear wall plate of the side support frame, and the inner wall surface of the wear-resistant self-lubricating block is close to or in close contact with the outer wall surface of the front wall plate or rear wall plate of the corresponding side support frame.

[0010] The outstanding effects of the utility model are:

[0011] The front and rear left and right parts of its compression frame are fixedly connected to the side guide plates by fixing bolts, so that the lifting of the compression frame can be guided to ensure its normal lifting. At the same time, a replaceable compression plate is installed at the bottom of the compression frame. The weight of the compression plate is lighter than that of the compression frame, and the replacement is relatively convenient. Description of the drawings:

[0012] Figure 1 It is a partial structural schematic diagram of the utility model;

[0013] Figure 2 It is a partial cross-sectional view of the utility model;

[0014] Figure 3 It is a partial cross-sectional view between the pressing frame and the pressing plate of the utility model. Specific implementation method:

[0015] For example, see Figures 1 to 3 As shown, an aluminum material flattening device comprises a frame 10, wherein the frame 10 comprises two left and right side support frames 11, an upper transverse frame 12 is arranged between the tops of the two side support frames 11, at least two pressing oil cylinders 20 (two pressing oil cylinders 20 in this embodiment) are fixed to the top surface of the bottom plate of the upper transverse frame 12, the bottom ends of the push rods of all the pressing oil cylinders 20 extend out of the bottom surface of the bottom plate of the upper transverse frame 12 and are fixed with a pressing frame 21, and a pressing plate 22 is fixed to the bottom surface of the bottom plate of the pressing frame 21;

[0016] A lower horizontal frame body 13 is fixed between the lower parts of the two side support frames 11 , and the top surface of the lower horizontal frame body 13 corresponds to the bottom surface of the pressing plate 22 in the upper and lower directions.

[0017] The side support frame 11 includes a vertical plate, and side plates are fixed to the upper, lower, front and rear outer sides of the vertical plate. The four side plates form a rectangular frame. A plurality of vertical ribs and a plurality of transverse ribs are fixed to the outer wall of the vertical plate. The vertical ribs and the corresponding transverse ribs are welded and fixed to each other. The vertical ribs and the transverse ribs improve the strength of the side support frame 11. Similarly, the front and rear edges of the bottom surface of the top plate of the lower horizontal frame body 13 are fixed with side plates, and the left and right ends of the side plates and the left and right ends of the top plate of the lower horizontal frame body 13 are welded and fixed to the lower inner walls of the two vertical plates of the two side support frames 11.

[0018] The bottom surface of the lower horizontal frame 13 is welded and fixed with multiple ribs extending front and back and left and right, and the adjacent ribs are welded and fixed to each other. The ribs and side plates support the top plate of the lower horizontal frame 13 to improve its strength. Similarly, the front and rear parts of the top surface of the bottom plate of the upper transverse frame 12 are fixed with side plates, and the left and right ends of the side plates and the left and right ends of the bottom plate are welded and fixed to the upper inner walls of the vertical plates of the left and right side support frames 11.

[0019] Furthermore, the front wall surface of the front side plate body 211 and the left and right parts of the rear wall surface of the rear side plate body 211 of the clamping frame 21 are fixedly connected with the side guide plate 23 by bolts, and the side support frame 11 is located between the two corresponding front and rear side guide plates 23.

[0020] Furthermore, the clamping frame 21 includes a bottom plate, and the front, rear, left and right parts of the top surface of the bottom plate are all welded and fixed with side plates 211. The four side plates 211 form a rectangular frame. A plurality of middle connecting plates 212 extending front and rear and a plurality of transverse plates 213 extending left and right are in the clamping frame 21. The bottom surfaces of the middle connecting plates 212 and the bottom surfaces of the transverse plates 213 are welded and fixed on the top surface of the bottom plate of the clamping frame 21. The front and rear ends of the middle connecting plates 212 are welded and fixed on the inner side walls of the front and rear corresponding side plates 211. A plurality of transverse plates 213 are arranged between two adjacent middle connecting plates 212. The left and right ends of the transverse plates 213 are welded and fixed on the inner side walls of the front and rear corresponding side plates 211. It is fixed on the side wall of the corresponding middle connecting plate 212, one end of the leftmost and rightmost transverse plates 213 is welded and fixed to the outer side wall of the corresponding middle connecting plate 212, the other end of the leftmost and rightmost transverse plates 213 is welded and fixed to the inner wall of the left or right side plate body 211, and two front and rear horizontal connecting plates extending forward and backward are fixed on the top surface of the corresponding transverse plate 213 and the middle connecting plate 212 in the middle, and the front and rear ends of the front and rear horizontal connecting plates are welded and fixed on the top surfaces of the front and rear side plate bodies 211, and the bottom ends of the push rods of the two clamping cylinders 20 are fixed to the middle top surface of the corresponding front and rear horizontal connecting plates.

[0021] Furthermore, the front wall surface of the front side plate body 211 and the left and right parts of the rear wall surface of the rear side plate body 211 of the clamping frame 21 are pressed against the pad 1, a part of the corresponding side guide plate 23 is pressed against the outer wall surface of the corresponding pad 1, the screw parts of multiple fixing bolts 2 are inserted into the through holes on the corresponding side guide plates 23 and the through holes on the pad 1 and are screwed to the corresponding side plate body 211, and the rotating part of the fixing bolt 2 is pressed against the outer wall surface of the corresponding side guide plate 23.

[0022] Furthermore, a wear-resistant self-lubricating block 3 is fixed on the inner wall surface of the side guide plate 23 facing the front wall plate or the rear wall plate of the side support frame 11, and the inner wall surface of the wear-resistant self-lubricating block 3 is close to or in close contact with the outer wall surface of the front wall plate or the rear wall plate of the corresponding side support frame 11.

[0023] Furthermore, the edges and the middle of the bottom plate of the clamping frame 21 are formed with a plurality of mounting holes, and the top surface of the clamping plate 22 is fixed with a plurality of vertical studs 221, which are inserted into the corresponding mounting holes, and the tops of the vertical studs 221 extend out of the tops of the corresponding mounting holes and are screwed with adjusting nuts 5, and the bottom ends of the adjusting nuts 5 are pressed against the top surface of the bottom plate of the clamping frame 21, and the top surface of the clamping plate 22 is pressed against the bottom surface of the bottom plate of the clamping frame 21.

[0024] Furthermore, the top end of the vertical stud 221 is threaded with a locking nut 6, and the bottom surface of the locking nut 6 is pressed against the top surface of the corresponding adjusting nut 5. An elongated through groove is formed on the middle connecting plate 212 on the side corresponding to the mounting through hole, so that a wrench can be used to loosen or tighten the corresponding locking nut 6 and adjusting nut 5, which is convenient for operation.

[0025] When this embodiment is in use, the aluminum waste (such as aluminum strip) that needs to be flattened is placed on the top surface of the top plate of the lower horizontal frame 13, and then, the pressing plate 22 is pushed down and pressed against the top surface of the aluminum waste by the push rods of all the pressing cylinders 20. As it is pressed downward, the aluminum waste is flattened and placed between the pressing plate 22 and the top surface of the top plate of the lower horizontal frame 13, thereby achieving flattening.

[0026] In the present embodiment, during the descent of the clamping plate 22, the inner wall surfaces of the wear-resistant self-lubricating blocks 3 of the four side guide plates 23 are close to or in close contact with the outer wall surfaces of the front wall plate or the rear wall plate of the corresponding side support frame 11, thereby ensuring the normal lifting and lowering of the clamping plate 22 and preventing it from being easily displaced.

[0027] At the same time, the pressing plate 22 is fixed to the pressing frame 21 by adjusting the nut 5 and the locking nut 6, so that it can be disassembled and replaced with the pressing frame 21;

[0028] Moreover, the locking nut 6 is pressed against the top surface of the corresponding adjusting nut 5, so that the adjusting nut 5 is not allowed to loosen, thereby achieving a locking effect and preventing it from loosening, which increases the firmness of the fixing of the clamping plate 22 and the clamping frame 21.

[0029] In this embodiment, the clamping plate 22 can be separated from the clamping frame 21 by removing all the adjusting nuts 5 and the locking nuts 6, so that the clamping plate 22 can be disassembled and replaced. The replacement is convenient, and the clamping plate 22 with greater hardness can be used to flatten metal materials with a hardness greater than that of aluminum. The application range is wide and the effect is good.

[0030] The above description is only a preferred embodiment of the utility model. It is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An aluminum material flattening device, comprising a frame (10), characterized in that: The frame (10) comprises two left and right side support frames (11), an upper transverse frame (12) is arranged between the tops of the two side support frames (11), at least two clamping cylinders (20) are fixed to the top surface of the bottom plate of the upper transverse frame (12), the bottom ends of the push rods of all the clamping cylinders (20) extend out of the bottom surface of the bottom plate of the upper transverse frame (12) and are fixed to the clamping frame (21), and the bottom surface of the bottom plate of the clamping frame (21) is fixed to a clamping plate (22); A lower horizontal frame body (13) is fixed between the lower parts of the two side support frames (11), and the top surface of the lower horizontal frame body (13) corresponds to the bottom surface of the pressing plate (22) in the upper and lower directions.

2. The aluminum material flattening device according to claim 1, characterized in that: The front wall surface of the front side plate body (211) of the pressing frame (21) and the left and right parts of the rear wall surface of the rear side plate body (211) are both fixedly connected to side guide plates (23) by bolts, and the side support frame (11) is located between the two corresponding front and rear side guide plates (23).

3. The aluminum material flattening device according to claim 2, characterized in that: The clamping frame (21) comprises a bottom plate, and the front, rear, left and right parts of the top surface of the bottom plate are all welded and fixed with side plates (211), and the four side plates (211) form a rectangular frame. A plurality of middle connecting plates (212) extending front and rear and a plurality of transverse plates (213) extending left and right are located in the clamping frame (21), and the bottom surfaces of the middle connecting plates (212) and the bottom surfaces of the transverse plates (213) are welded and fixed to the top surface of the bottom plate of the clamping frame (21), and the front and rear ends of the middle connecting plates (212) are welded and fixed to the front. On the inner side wall of the corresponding side plate body (211), a plurality of transverse plates (213) are provided between two adjacent middle connecting plates (212), the left and right ends of the transverse plates (213) are welded and fixed to the side wall of the corresponding middle connecting plate (212), one end of the leftmost and rightmost transverse plates (213) are welded and fixed to the outer side wall of the corresponding middle connecting plate (212), and the other end of the leftmost and rightmost transverse plates (213) are welded and fixed to the inner side wall of the left or right side plate body (211).

4. The aluminum material flattening device according to claim 3, characterized in that: The front wall surface of the front side plate body (211) of the clamping frame (21) and the left and right parts of the rear wall surface of the rear side plate body (211) are pressed against a cushion block (1), a part of the corresponding side guide plate (23) is pressed against the outer wall surface of the corresponding cushion block (1), the screw parts of a plurality of fixing bolts (2) are inserted into the through holes on the corresponding side guide plates (23) and the through holes on the cushion block (1) and are screwed to the corresponding side plate bodies (211), and the rotating parts of the fixing bolts (2) are pressed against the outer wall surface of the corresponding side guide plates (23).

5. The aluminum material flattening device according to claim 2, characterized in that: A wear-resistant self-lubricating block (3) is fixed on the inner wall surface of the portion of the side guide plate (23) facing the front wall plate or the rear wall plate of the side support frame (11), and the inner wall surface of the wear-resistant self-lubricating block (3) is close to or in close contact with the outer wall surface of the front wall plate or the rear wall plate of the corresponding side support frame (11).

6. The aluminum material flattening device according to claim 1, characterized in that: The sides and the middle of the bottom plate of the clamping frame (21) are formed with a plurality of mounting through holes, and the top surface of the clamping plate (22) is fixed with a plurality of vertical studs (221), which are inserted into the corresponding mounting through holes, and the tops of the vertical studs (221) extend out of the tops of the corresponding mounting through holes and are screwed with adjusting nuts (5), and the bottom ends of the adjusting nuts (5) are pressed against the top surface of the bottom plate of the clamping frame (21), and the top surface of the clamping plate (22) is pressed against the bottom surface of the bottom plate of the clamping frame (21).

7. The aluminum material flattening device according to claim 6, characterized in that: A locking nut (6) is threadedly connected to the top end of the vertical stud (221), and the bottom surface of the locking nut (6) is pressed against the top surface of the corresponding adjusting nut (5).