Jacking transplanter

Abstract

A bottom frame of the jacking transplanter comprises a jacking support, a sensor assembly and an air cylinder, the air cylinder is arranged on the jacking support, and the sensor assembly is arranged on the jacking support; the motor assembly comprises a motor, a transmission shaft, a single-row chain and a diamond bearing, the motor is provided with a motor chain wheel, one end of the transmission shaft is provided with a driven chain wheel, the transmission shaft penetrates through the diamond bearing and is provided with a shaft chain wheel, and the single-row chain is arranged on the motor chain wheel and the driven chain wheel; the chain line assembly comprises a motor installation welding frame, a movable frame and a line body standard section main body, the line body standard section main body is provided with double rows of chain assemblies, and the motor is arranged on the motor installation welding frame. Therefore, the mechanism has the advantages that the whole mechanism is compact in size and light in weight, the maintenance cost is reduced on the premise that functions are not affected, the maintenance becomes simpler and faster, the situation that manual maintenance spends too much time is avoided, and the automation degree and the production efficiency of a production line are improved.

Description

Technical Field

[0001] The utility model relates to the field of mechanical engineering, in particular to a lifting and transplanting machine. Background Art

[0002] In the context of the rapid development of the new energy vehicle industry, batteries are the core components of electric vehicles, and the degree of automation in their production and assembly processes directly affects the overall production efficiency and product quality. In particular, the handling and positioning of battery modules require extremely high precision and stability to ensure that the battery cells are assembled correctly and the internal structure is not damaged.

[0003] Nowadays, traditional battery handling equipment often has problems such as large size, complex structure, high maintenance cost and lack of flexibility. These factors have limited the improvement of automation level and capacity optimization of battery production lines to a certain extent. Not only that, the battery lifting and transplanting machines in the existing technology are usually bulky in design, which not only takes up a lot of space, but also makes maintenance difficult due to their complex mechanical structure. Once a failure occurs, it often takes a long time to repair, which seriously affects production continuity. In addition, these devices perform poorly in terms of precise control and rapid response, and it is difficult to meet the requirements of modern battery production lines for efficient and precise operations. In particular, when frequent changes in battery specifications or adjustments to production line layouts are required, traditional equipment has poor adaptability. Utility Model Content

[0004] The utility model aims to solve one of the technical problems in the above-mentioned technology at least to a certain extent.

[0005] To this end, one purpose of the utility model is to provide a jacking and transplanting machine, which has the advantages of improving the efficiency of jacking and transplanting operations under high load conditions while ensuring the accuracy and consistency of jacking and transplanting operations.

[0006] To achieve the above-mentioned purpose, the first embodiment of the utility model provides a lifting transplanter, including: a base frame, a motor assembly and a chain line assembly, wherein:

[0007] The base frame includes: a lifting bracket, a sensor assembly and two cylinders, wherein:

[0008] The two cylinders are arranged on the lifting bracket, and the sensor assembly is arranged on one side of the lifting bracket;

[0009] The motor assembly includes: a motor, a transmission shaft, a single-row chain and two diamond bearings, wherein:

[0010] A motor sprocket is provided on the power output shaft of the motor and is fixed by a motor pressing plate;

[0011] One end of the transmission shaft is provided with a driven sprocket and fixed by a fixing ring, two ends of the transmission shaft respectively penetrate the two diamond bearings, and two ends of the transmission shaft are respectively provided with shaft sprockets and fixed by shaft pressure plates;

[0012] The single-row chain is arranged on the motor sprocket and the driven sprocket;

[0013] The chain line assembly includes: a motor mounting welding frame, two moving frames and two line body standard section bodies, wherein:

[0014] The two moving frames are respectively arranged on the motor mounting welding frame, the two wire body standard section bodies are respectively arranged on the two moving frames, the wire body standard section bodies are provided with double-row chain assemblies, and the double-row chain assemblies are tightened by two tightening assemblies;

[0015] The motor is arranged on the motor mounting welding frame, the cylinder is connected to the moving frame, and the two shaft sprockets respectively drive the two double-row chain assemblies to move.

[0016] The lifting and transplanting machine according to the embodiment of the utility model has the advantages that the entire mechanism is compact in size and light in weight, which reduces maintenance costs without affecting functions, makes maintenance simpler and faster, avoids excessive time spent on manual maintenance, and improves the degree of automation and production efficiency of the production line.

[0017] In addition, the lifting and transplanting machine proposed in the above embodiment of the utility model may also have the following additional technical features:

[0018] In one embodiment of the utility model, the jacking bracket is provided with a mounting plate, the mounting plate is provided with a sliding guide rail, and the movable frame is movably connected to the mounting plate via the sliding guide rail.

[0019] In one embodiment of the utility model, a cylinder movable head is provided at the end of the movable rod of the cylinder, and the cylinder movable head is clamped on a cylinder movable plate, and the cylinder movable plate is connected to the movable frame.

[0020] In one embodiment of the utility model, the shaft sprocket is arranged in a cavity formed by a front plate, a rear plate and two middle plates, the diamond bearing is connected to the rear plate, and the transmission shaft is clamped on the rear plate;

[0021] The middle plate is connected to the main body of the line standard section.

[0022] In one embodiment of the present invention, a shaft washer is provided at the connection between the transmission shaft and the rear plate.

[0023] In one embodiment of the utility model, a nut sheet 1 is provided between the middle plate and the main body of the standard section of the wire body.

[0024] In one embodiment of the present invention, the guard cover is arranged above the single-row chain and connected to the moving frame.

[0025] In an embodiment of the present utility model, a tension block is provided at the connection between the motor and the motor mounting welding frame.

[0026] In one embodiment of the present utility model, a nut sheet 2 is provided between the movable frame and the main body of the standard section of the wire body.

[0027] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0029] Figure 1 The structure of the lifting and transplanting machine according to one embodiment of the utility model is shown in FIG. Figure 1 ;

[0030] Figure 2 The structure of the lifting and transplanting machine according to one embodiment of the utility model is shown in FIG. Figure 2 ;

[0031] Figure 3 The structure of the lifting and transplanting machine according to one embodiment of the utility model is shown in FIG. Figure 3 ;

[0032] Figure 4 The structure of the lifting and transplanting machine according to one embodiment of the utility model is shown in FIG. Figure 4 ;

[0033] Figure 5 The structure of the lifting and transplanting machine according to one embodiment of the utility model is shown in FIG. Figure 5 ;

[0034] Figure 6 It is a structural schematic diagram of a lifting transplanter according to an embodiment of the utility model;

[0035] Figure 7 It is a structural schematic diagram of a lifting transplanter according to an embodiment of the utility model;

[0036] Figure 8 The structure of the lifting and transplanting machine according to one embodiment of the utility model is shown in FIG. Figure 1;

[0037] Fig. 9 The structure of the lifting and transplanting machine according to one embodiment of the utility model is shown in FIG. Figure 2 ;

[0038] As shown in the figure:

[0039] 100- bottom frame;

[0040] 101-lifting bracket, 102-sensor assembly, 103-cylinder, 104-cylinder movable head, 105-cylinder movable plate, 106-limit block, 107-sliding guide rail;

[0041] 200-motor assembly;

[0042] 201-motor, 202-transmission shaft, 203-front plate, 204-rear plate, 205-middle plate, 206-shaft washer, 207-single-row chain, 208-motor sprocket, 209-motor pressure plate, 2010-shaft sprocket, 2011-shaft pressure plate, 2012-driven sprocket, 2013-fixing ring, 2014-diamond bearing, 2015-nut sheet one;

[0043] 300-chain line assembly;

[0044] 301-motor mounting welding frame, 302-moving frame, 303-line standard section body, 304-double-row chain assembly, 305-tensioning assembly, 306-protective cover, 307-tensioning block, 308-nut piece two. DETAILED DESCRIPTION

[0045] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0046] The lifting and transplanting machine according to the embodiment of the utility model will be described below with reference to the accompanying drawings.

[0047] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, a lifting transplanter includes: a base frame 100, a motor assembly 200 and a chain line assembly 300, wherein:

[0048] The base frame 100 includes: a lifting bracket 101, a sensor assembly 102 and two cylinders 103, wherein:

[0049] Two cylinders 103 are arranged on the lifting bracket 101, and the sensor assembly 102 is arranged on one side of the lifting bracket 101;

[0050] The motor assembly 200 includes: a motor 201, a transmission shaft 202, a single-row chain 207 and two diamond bearings 2014, wherein:

[0051] A motor sprocket 208 is provided on the power output shaft of the motor 201 and is fixed by a motor pressing plate 209;

[0052] A driven sprocket 2012 is provided at one end of the transmission shaft 202 and fixed by a fixing ring 2013. Two rhombus bearings 2014 are respectively passed through the two ends of the transmission shaft 202. A shaft sprocket 2010 is provided at the two ends of the transmission shaft 202 and fixed by a shaft pressure plate 211.

[0053] The single-row chain 207 is arranged on the motor sprocket 208 and the driven sprocket 2012;

[0054] The chain line assembly 300 includes: a motor mounting welding frame 301, two moving frames 302 and two line body standard segment bodies 303, wherein:

[0055] Two moving frames 302 are respectively arranged on the motor mounting welding frame 301, and two wire body standard section bodies 303 are respectively arranged on the two moving frames 302. The wire body standard section body 303 is provided with a double-row chain assembly 304, and the double-row chain assembly 304 is tightened by two tightening assemblies 305;

[0056] The motor 201 is arranged on the motor mounting welding frame 301, the cylinder 103 is connected to the moving frame 302, and the two shafts use sprocket wheels 2010 to drive two double-row chain assemblies 304 to move respectively.

[0057] The lifting bracket 101 is provided with a mounting plate, and the mounting plate is provided with a sliding guide rail 107 . The moving frame 302 is movably connected to the mounting plate via the sliding guide rail 107 .

[0058] The end of the movable rod of the cylinder 103 is provided with a cylinder movable head 104 , and the cylinder movable head 104 is clamped on the cylinder movable plate 105 , and the cylinder movable plate 105 is connected to the moving frame 302 .

[0059] The shaft sprocket 2010 is arranged in a cavity formed by the front plate 203, the rear plate 204 and the two middle plates 205, the diamond bearing 2014 is connected to the rear plate 204, and the transmission shaft 202 is clamped on the rear plate 204;

[0060] The middle plate 205 is connected to the main body 303 of the line standard section.

[0061] A shaft washer 206 is provided at the connection between the transmission shaft 202 and the rear plate 204 .

[0062] A nut piece 2015 is provided between the middle plate 205 and the main body 303 of the standard section of the wire body.

[0063] The guard 306 is disposed above the single-row chain 207 and connected to the moving frame 302 .

[0064] A tension block 307 is provided at the connection between the motor 201 and the motor mounting welding frame 301 .

[0065] A nut piece 308 is provided between the movable frame 302 and the main body 303 of the standard section of the wire.

[0066] In the embodiment of the utility model, the lifting and transplanting machine is used to change the upper and lower lines of the new energy battery. The new energy battery is transported from the conveying line to the end of the conveying line. The lifting and transplanting machine detects that the new energy battery has arrived at the end of the conveying line, and the cylinder 103 is lifted to lift the chain line assembly 300. At the same time, the click 201 starts to rotate in the forward direction, driving the motor sprocket 208 to rotate, thereby transmitting power through the single-row chain 207 to rotate the transmission shaft 202; the driven sprocket 2012 and the transmission shaft 202 rotate synchronously, relying on the shaft sprocket 2010 to drive the double-row chain assembly 304, and relying on the friction of the double-row chain assembly 304 to transport the new energy battery;

[0067] When the new energy battery reaches the lifting and transplanting machine, the sensor assembly 102 detects the new energy battery and generates an arrival signal, clicks 201 to stop the rotation and delays for 1 second, the cylinder 103 is retracted, and the chain line assembly 300 descends. During the descent of the lifting and transplanting machine, the line body standard section main body 303 and the double-row chain assembly 304 are lower than the roller surface of the corresponding conveying line body, and the new energy battery falls on the conveying line body.

[0068] After the cylinder 103 is lowered into position, a signal is given to the conveyor line body, and the conveyor line body starts to rotate, completing a directional turning of the material. In this process, the loading and unloading of the jacking transplanter is completed once.

[0069] The lifting and transplanting machine supports forward and reverse rotation, and the motor 201 is located in the center of the lifting and transplanting machine. When unqualified new energy batteries need to be returned, the lifting and transplanting machine repeats the above operation. The operating principle is the same as the forward transmission, which will not be repeated here;

[0070] When returning, the lifting transplanter lifts the transported new energy battery, the motor 201 rotates in the opposite direction, the corresponding conveyor line body senses that the material has completely transferred to the corresponding conveyor line body, the motor 201 stops rotating, the cylinder 103 retracts, and the chain line assembly 300 descends and returns to the initial position to wait for the next operation.

[0071] To sum up, the jacking transplanter according to the embodiment of the utility model has the advantages of compact size and light weight of the entire mechanism, which reduces maintenance costs without affecting functions, makes maintenance simpler and faster, avoids excessive time spent on manual maintenance, and improves the degree of automation and production efficiency of the production line.

[0072] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0073] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0074] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0075] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0076] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0077] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A lifting transplanter, characterized in that: include: chassis, motor assembly and chain line assembly, wherein, The base frame includes: a lifting bracket, a sensor assembly and two cylinders, wherein: The two cylinders are arranged on the lifting bracket, and the sensor assembly is arranged on one side of the lifting bracket; The motor assembly includes: a motor, a transmission shaft, a single-row chain and two diamond bearings, wherein: A motor sprocket is provided on the power output shaft of the motor and is fixed by a motor pressing plate; One end of the transmission shaft is provided with a driven sprocket and fixed by a fixing ring, two ends of the transmission shaft respectively penetrate the two diamond bearings, and two ends of the transmission shaft are respectively provided with shaft sprockets and fixed by shaft pressure plates; The single-row chain is arranged on the motor sprocket and the driven sprocket; The chain line assembly includes: a motor mounting welding frame, two moving frames and two line body standard section bodies, wherein: The two moving frames are respectively arranged on the motor mounting welding frame, the two line body standard section bodies are respectively arranged on the two moving frames, the line body standard section bodies are provided with double-row chain assemblies, and the double-row chain assemblies are tightened by two tightening assemblies; The motor is arranged on the motor mounting welding frame, the cylinder is connected to the moving frame, and the two shaft sprockets respectively drive the two double-row chain assemblies to move.

2. The lifting and transplanting machine according to claim 1, characterized in that: The lifting bracket is provided with a mounting plate, the mounting plate is provided with a sliding guide rail, and the movable frame is movably connected with the mounting plate through the sliding guide rail.

3. The lifting and transplanting machine according to claim 1, characterized in that: The end of the movable rod of the cylinder is provided with a cylinder movable head, and the cylinder movable head is clamped on the cylinder movable plate, and the cylinder movable plate is connected to the moving frame.

4. The lifting and transplanting machine according to claim 1, characterized in that: The shaft sprocket is arranged in a cavity formed by the front plate, the rear plate and the two middle plates, the diamond bearing is connected to the rear plate, and the transmission shaft is clamped on the rear plate; The middle plate is connected to the main body of the line standard section.

5. The lifting and transplanting machine according to claim 4, characterized in that: A shaft washer is provided at the connection between the transmission shaft and the rear plate.

6. The lifting and transplanting machine according to claim 4, characterized in that: A nut sheet 1 is arranged between the middle plate and the main body of the standard section of the wire body.

7. The lifting and transplanting machine according to claim 1, characterized in that: The guard cover is arranged above the single-row chain and connected with the moving frame.

8. The lifting and transplanting machine according to claim 1, characterized in that: A tension block is provided at the connection between the motor and the motor mounting welding frame.

9. The lifting and transplanting machine according to claim 1, characterized in that: A second nut piece is arranged between the movable frame and the main body of the standard section of the wire body.

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