Efficient feeding mechanism of coating machine
By designing the efficient loading mechanism of the coating machine, using motor and cylinder drive conveyor belt and clamping components to achieve automatic loading, the problems of limited loading speed and idle coating machine in the prior art are solved, and the coating rate is improved and equipment utilization.
Patent Information
- Application Number
- CN202421269540.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing coating machines rely on manual operations when loading, resulting in limited loading speed, which is especially obvious when people are tired, and there is a time interval after loading a single shelf, which causes the coating machine to be idle and reduces the coating. rate.
A coating machine efficient feeding mechanism is designed, including input roller assembly, adjustment assembly, clamping assembly and conveying assembly. The conveyor belt is driven by a No. 4 motor and the conveyor belt is moved, and the PCB board is automatically realized by using No. 1 cylinder and clamping assembly. Feeding, adapt to PCB boards of different widths, and support the shelf through the second cylinder to avoid falling.
Automatic loading is realized, reducing manual operation time, improving loading speed and coating rate, reducing the time interval for shelf replacement, and allowing the coating machine to continue working.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating machines, in particular to a high-efficiency feeding mechanism of a coating machine. Background Art
[0002] In the manufacturing process of printed circuit boards, a coating machine is required to first coat the substrate with ink, then transfer the coated substrate to an oven for drying, and then undergo an exposure and development process to reveal the circuit layout on the substrate. The structure of the coating machine mainly includes input rollers, coating rollers, liquid receiving devices, drying devices, control panels and other parts.
[0003] When loading existing coating machines, most of them manually pick up the PCB boards on the shelves and place them on the input rollers. The loading speed depends on the manual placement speed. When the personnel are tired, the speed of taking the PCB boards will also decrease. In addition, there is a certain time interval when the PCB boards on a single shelf are coated and a new shelf is taken. During this time, the coating machine is idle, resulting in a decrease in the coating rate of the PCB boards. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency feeding mechanism for a coating machine to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-efficiency feeding mechanism for a coater comprises an input roller assembly for a coater, an adjusting assembly is fixedly mounted at one end of the inner side of the input roller assembly for the coater, the adjusting assembly comprises a slide rail, a bidirectional screw is rotatably connected inside the slide rail, nuts are symmetrically screwed and connected on the outer sides of the bidirectional screw, clamping assemblies are symmetrically fixedly mounted at one end of two nuts, the clamping assembly comprises an extension plate fixedly connected to the nuts, a No. 2 motor is fixedly embedded and mounted on the surface of one side of the extension plate, a rotating plate is fixedly mounted on the output end of the No. 2 motor, bearings are fixedly embedded and mounted at the four corners of the surface of one side of the rotating plate, a roller is fixedly mounted on the inner ring of the bearing, and a conveying assembly is movably provided on one side of the input roller assembly for the coater.
[0007] Furthermore, threaded holes are symmetrically provided on both sides of the inner surface of the coating machine input roller assembly, two fixing plates of different lengths are fixedly installed at both ends of the upper surface of the slide rail, bolts are movably embedded in the surface of one side of the fixing plate, and the bolts pass through the fixing plate and are screwed together with adjacent threaded holes.
[0008] Furthermore, a No. 1 motor is fixedly mounted on one end of the lower surface of the slide rail, a pulley is fixedly mounted on the output end of the No. 1 motor and one end of the bidirectional screw rod, belts are provided on the outer movable sleeves of the two pulleys, and a limit rod is fixedly mounted on the lower surface of the slide rail.
[0009] Furthermore, a third motor is symmetrically fixedly mounted on a surface of one side of the rotating plate, and the third motor is fixedly connected to one end of an adjacent roller.
[0010] Furthermore, the conveying assembly includes a fixed frame placed on the ground, the fixed frame is symmetrically rotatably connected to rollers, the outer surfaces of the rollers are symmetrically fixedly installed with limit plates, and a conveyor belt is movably sleeved between two limit plates on the same side of the outer sides of the two rollers.
[0011] Preferably: a No. 1 cylinder is fixedly mounted on the inner surface of the fixed frame, a push plate is fixedly mounted on the upper end of the No. 1 cylinder, a No. 4 motor is fixedly mounted on one side surface of the fixed frame, and the output end of the No. 4 motor is fixedly connected to a roller.
[0012] Furthermore, a No. 2 cylinder is fixedly installed below the coating machine input roller assembly, and a support seat is fixedly installed on the upper end of the No. 2 cylinder.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The No. 4 motor is operated to make the conveyor belt drive the shelf to move. When the PCB board in the shelf is against the limit rod, the No. 1 cylinder extends to make the push plate push the PCB board above it to move up and clamp it between the multiple rollers. The No. 3 motor is operated to drive the roller to rotate and push the PCB board to move up. Then the No. 2 motor rotates to drive the rotating plate to rotate, so that the PCB board rotates and pushes the PCB board to move to the top of the coating machine input roller assembly to complete the loading. The shelf is placed on the conveying assembly manually, and then the PCB board in the shelf is clamped by the clamping assembly, and the PCB board is automatically placed on the coating machine input roller assembly, replacing the manual picking of a single PCB board for loading, speeding up the loading speed. After the PCB board in the shelf is used up, the new shelf can be directly placed on the conveyor belt, so that it is convenient to replace the shelf when the PCB board is loaded, reducing the time interval for replacing the new shelf, so that the coating machine can work continuously and improve the coating rate of the PCB board.
[0015] 2. The No. 1 motor runs, driving the bidirectional screw to rotate, so that the two nuts move toward each other, and the positions of the two clamping components are adjusted so that the rollers can clamp and load PCB boards of different widths; the used shelf moves to the top of the support seat, and the No. 2 cylinder contracts, so that the support seat drives the shelf down to avoid the shelf from falling and being damaged directly, and also makes it easier to take out the shelf. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the vertical section structure of the conveying mechanism and the shelf part in the utility model;
[0018] Figure 3 It is a schematic diagram of the side cross-sectional structure of the adjusting component and the clamping component in the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the conveying mechanism part of the utility model;
[0020] Figure 5 It is a schematic diagram of the structure of the No. 2 cylinder and the support seat in the utility model.
[0021] In the figure: 1. Coating machine input roller assembly; 101. Threaded hole; 2. Adjustment assembly; 201. Slide rail; 202. Fixed plate; 203. Bolt; 204. Bidirectional screw; 205. Motor No. 1; 206. Pulley; 207. Belt; 208. Nut; 209. Limit rod; 3. Clamping assembly; 301. Extension plate; 302. Motor No. 2; 303. Turning plate; 304. Bearing; 305. Roller; 306. Motor No. 3; 4. Conveying assembly; 401. Fixed frame; 402. Turning roller; 403. Limiting plate; 404. Conveyor belt; 405. Cylinder No. 1; 406. Push plate; 407. Motor No. 4; 5. Cylinder No. 2; 501. Support seat. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 5In an embodiment of the utility model, a high-efficiency feeding mechanism for a coating machine comprises a coating machine input roller assembly 1, an adjusting assembly 2 is fixedly installed at one end of the inner side of the coating machine input roller assembly 1, the adjusting assembly 2 comprises a slide rail 201, a bidirectional screw rod 204 is rotatably connected inside the slide rail 201, a nut 208 is symmetrically screwed and connected on the outer side of the bidirectional screw rod 204, a clamping assembly 3 is symmetrically fixedly installed at one end of two nuts 208, the clamping assembly 3 comprises an extension plate 301 fixedly connected to the nut 208, a second motor 302 is fixedly embedded and installed on the surface of one side of the extension plate 301, a rotating plate 303 is fixedly installed on the output end of the second motor 302, bearings 304 are fixedly embedded and installed at the four corners of the surface of one side of the rotating plate 303, a roller 305 is fixedly installed on the inner ring of the bearing 304, and a conveying assembly 4 is movably provided on one side of the coating machine input roller assembly 1.
[0024] Specifically, the adjustment component 2 adjusts the positions of the two clamping components 3 so that the clamping components 3 can clamp PCB boards of different sizes. The clamping components 3 operate to push the PCB board up, then flip the PCB board and place it above the coater input roller component 1 to complete the loading.
[0025] Embodiment 1
[0026] like Figure 1-4 As shown, in this embodiment, a No. 3 motor 306 is symmetrically fixedly installed on the surface of one side of the rotating plate 303, and the No. 3 motor 306 is fixedly connected to one end of the adjacent roller 305; the conveying assembly 4 includes a fixed frame 401 placed on the ground, and the fixed frame 401 is symmetrically rotatably connected to a roller 402, and a limit plate 403 is symmetrically fixedly installed on the outer surface of the roller 402, and a conveyor belt 404 is movably sleeved between the two limit plates 403 on the same side of the two rollers 402; a No. 1 cylinder 405 is fixedly installed on the inner surface of the fixed frame 401, and a push plate 406 is fixedly installed on the upper end of the No. 1 cylinder 405, and a No. 4 motor 407 is fixedly installed on the surface of one side of the fixed frame 401, and the output end of the No. 4 motor 407 is fixedly connected to a roller 402.
[0027] In this embodiment, for the sake of clarity of description, a conveyor belt 404 is movably sleeved between two limit plates 403 located on the same side of the two outer sides of the two rollers 402 as an example, the shelf is placed above the two conveyor belts 404, the No. 4 motor 407 is turned on, and the conveyor belt 404 is driven by the rollers 402 and the conveyor belt 404 to rotate around the rollers 402, driving the shelf to move. When the PCB board in the shelf is against the limit rod 209, the No. 1 cylinder 405 extends, so that the push plate 406 pushes the PCB board above it to move up, and clamps it between the stacked multiple rollers 305. The No. 3 motor 306 is turned on, driving the rollers 305 to rotate, pushing the PCB board to move up, and then the No. 2 motor 302 rotates, driving the rotating plate 303 to rotate, so that the PCB board rotates, pushing the PCB board to move above the coater input roller assembly 1, completing the loading, so that the shelf is placed on the conveying assembly 4 manually, and then the PCB board in the shelf is clamped by the clamping assembly 3, and the PCB board is automatically placed on the coater input roller assembly 1, replacing the manual picking of a single PCB board for loading, speeding up the loading speed, after the PCB boards in the shelf are used up, a new shelf can be directly placed on the conveyor belt 404, so that it is convenient to replace the shelf when the PCB board is loaded, reducing the time interval generated by replacing a new shelf, so that the coater can work continuously and improve the coating rate of the PCB board.
[0028] like Figure 1 and 3 As shown, in this embodiment, threaded holes 101 are symmetrically provided on both side surfaces of the inner side of the coating machine input roller assembly 1, and two fixed plates 202 of different lengths are fixedly installed at both ends of the upper surface of the slide rail 201. Bolts 203 are movably embedded and installed on one side surface of the fixed plate 202, and the bolts 203 penetrate the fixed plate 202 and are screwed together with the adjacent threaded holes 101; a motor No. 1 is fixedly installed at one end of the lower surface of the slide rail 201, and a pulley 206 is fixedly installed at the output end of the motor No. 1 205 and one end of the bidirectional screw rod 204, and belts 207 are movably sleeved on the outer sides of the two pulleys 206, and a limit rod 209 is fixedly installed on the lower surface of the slide rail 201.
[0029] During specific implementation, the No. 1 motor 205 runs, driving the bidirectional screw rod 204 to rotate, so that the two nuts 208 move toward each other, and the positions of the two clamping components 3 are adjusted, so that the roller 305 can clamp and feed PCB boards of different widths.
[0030] Embodiment 2
[0031] On the basis of the first embodiment, in order to solve the problem that the shelf in the first embodiment is easy to fall and be damaged after being moved out.
[0032] like Figure 1 and 5As shown, in this embodiment, a No. 2 cylinder 5 is fixedly installed below the coating machine input roller assembly 1, and a support seat 501 is fixedly installed on the upper end of the No. 2 cylinder 5.
[0033] During specific implementation, the used shelf is moved to the top of the support seat 501, and the No. 2 cylinder 5 contracts, so that the support seat 501 drives the shelf to move downward, thereby preventing the shelf from falling and being damaged directly, and making it easy to take out the shelf.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A high-efficiency feeding mechanism for a coating machine, comprising a coating machine input roller assembly, characterized in that: An adjustment component is fixedly installed at one end of the inner side of the coating machine input roller assembly, and the adjustment component includes a slide rail, a bidirectional screw is rotatably connected inside the slide rail, and nuts are symmetrically screwed and connected on the outer side of the bidirectional screw, and clamping components are symmetrically fixedly installed at one end of two nuts, and the clamping component includes an extension plate fixedly connected to the nut, a No. 2 motor is fixedly embedded and installed on the surface of one side of the extension plate, a rotating plate is fixedly installed on the output end of the No. 2 motor, bearings are fixedly embedded and installed at the four corners of the surface of one side of the rotating plate, and a roller is fixedly installed on the inner ring of the bearing, and a conveying component is movably provided on one side of the coating machine input roller assembly.
2. The efficient feeding mechanism of a coating machine according to claim 1, characterized in that: Threaded holes are symmetrically provided on both sides of the inner surface of the coating machine input roller assembly, and two fixing plates of different lengths are fixedly installed at both ends of the upper surface of the slide rail. Bolts are movably embedded in the surface of one side of the fixing plate, and the bolts penetrate the fixing plate and are screwed together with adjacent threaded holes.
3. The efficient feeding mechanism of a coating machine according to claim 1, characterized in that: A No. 1 motor is fixedly mounted on one end of the lower surface of the slide rail, and pulleys are fixedly mounted on the output end of the No. 1 motor and one end of the bidirectional screw rod. Belts are provided on the outer movable sleeves of the two pulleys, and a limit rod is fixedly mounted on the lower surface of the slide rail.
4. The efficient feeding mechanism of a coating machine according to claim 1, characterized in that: A No. 3 motor is symmetrically fixedly mounted on one side surface of the rotating plate, and the No. 3 motor is fixedly connected to one end of an adjacent roller.
5. The efficient feeding mechanism of a coating machine according to claim 1, characterized in that: The conveying assembly includes a fixed frame placed on the ground, the fixed frame is symmetrically rotatably connected to rollers, the outer surfaces of the rollers are symmetrically fixedly installed with limit plates, and a conveyor belt is movably sleeved between two limit plates on the same side of the outer sides of the two rollers.
6. The efficient feeding mechanism of a coating machine according to claim 5, characterized in that: A No. 1 cylinder is fixedly mounted on the inner surface of the fixed frame, a push plate is fixedly mounted on the upper end of the No. 1 cylinder, a No. 4 motor is fixedly mounted on one side surface of the fixed frame, and an output end of the No. 4 motor is fixedly connected to a rotating roller.
7. The efficient feeding mechanism of a coating machine according to claim 1, characterized in that: A No. 2 air cylinder is fixedly installed below the coating machine input roller assembly, and a support seat is fixedly installed on the upper end of the No. 2 air cylinder.