Bulk cement feed opening device

By designing a bulk cement cutting port device with automatic docking, the safety hazards of accurate parking and high-altitude operation in the prior art are solved, and efficient and safe automatic docking and pipe port fixation are achieved.

CN222497966UActive Publication Date: 2025-02-18TIANJIN JIDONG CEMENT CO LTD
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Patent Information

Application Number
CN202421361493.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the prior art, the docking of the bulk cement and the feed port of the cement ship truck depends on manual operation, which poses safety risks of precise parking and high-altitude operation, and is inefficient.

Method used

A bulk cement cutting port device including a rectangular base, a retractable cutting pipe and a driving mechanism is designed. The discharge pipe is automatically connected through an electric telescopic rod and a visual detection camera. The driving mechanism consists of a motor, a screw and a control terminal, which can automatically adjust the position of the pipe port.

Benefits of technology

It realizes automatic docking without precise parking and high-altitude operation, improves docking efficiency, ensures safety, and fixes the pipe opening position through the support of the electric telescopic rod, avoiding the shaking and disengagement of the corrugated pipe during the discharge process due to cement impact .

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Abstract

The utility model relates to a bulk cement feed opening device which comprises a rectangular base, a telescopic feed pipe and a driving mechanism. The discharging pipe comprises a first telescopic pipe, a first fixing ring, a second telescopic pipe, a second fixing ring and a pipe opening which are sequentially connected from top to bottom. The first fixing ring and the second fixing ring are connected through an electric telescopic rod. A visual inspection camera is arranged on the lower end surface of the second fixing ring; a butt joint worker drives a first motor and / or a second motor to rotate through the position, in an image displayed by a control terminal, of a feeding port in the image till the position, in the image, of the feeding port is located in a calibration area in the image, a surface pipe opening is located over the feeding port, and at the moment, the butt joint worker drives an electric telescopic rod through the control terminal to enable the pipe opening to move downwards; butt joint of the pipe opening and the feeding opening is completed; in the whole docking process, accurate parking according to ground marks is not needed, and docking personnel do not need to climb to a high position for manual docking.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production equipment, in particular to a bulk cement discharge port device. Background Art

[0002] In the bulk cement transportation industry, docking the cement discharge port with the cement delivery vehicle's feed port is a vital task. In existing technologies, this docking process mainly relies on manual operation. Specifically, the staff needs to drive the vehicle to the designated area first, align the vehicle's left front wheel with the ground mark to determine whether the upper discharge port and the cement delivery vehicle's feed port are aligned, and then manually adjust the position of the corrugated pipe to align it precisely with the cement delivery vehicle's feed port. This operation method has the following obvious defects:

[0003] First, factors such as the driver's seat height, height, and driving experience will affect the alignment accuracy between the left front wheel of the vehicle and the ground mark. If the driver's driving experience is insufficient, it is impossible to ensure that the vehicle can be parked at the corresponding position every time, so the vehicle position still needs to be adjusted many times, which consumes a lot of time;

[0004] Secondly, manual docking is inefficient, and the height of the cement truck is relatively high, so the docking personnel need to climb to a higher place to complete the manual docking, which poses a risk of falling. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a bulk cement discharge port device to overcome the deficiencies in the above-mentioned prior art.

[0006] The utility model solves the above technical problems with the following technical solutions: a bulk cement discharge port device, comprising a rectangular base, a telescopic discharge pipe and a driving mechanism; the discharge pipe comprises a first telescopic pipe, a first fixing ring, a second telescopic pipe, a second fixing ring and a pipe port connected in sequence from top to bottom, the first fixing ring and the second fixing ring are connected by an electric telescopic rod; a visual detection camera is arranged on the lower end surface of the second fixing ring;

[0007] The driving mechanism includes a first motor, a second motor, a first screw rod, a second screw rod, a first nut seat and a second nut seat, the rotating shaft of the first motor is connected to the first screw rod, the first nut seat moves linearly on the first screw rod, the second motor is connected to the first nut seat, the rotating shaft of the second motor is connected to the second screw rod, the second nut seat moves linearly on the second screw rod, and the second nut seat is connected to the first fixing ring; the first screw rod is located on one side of the rectangular base, the second screw rod is perpendicular to the first screw rod and parallel to the other side of the rectangular base;

[0008] It also includes a control terminal, and the electric telescopic rod, the first motor, the second motor and the visual detection camera are all electrically connected to the control terminal; the upper end of the first telescopic tube is connected to the silo.

[0009] The beneficial effect of the utility model is as follows: when the cement delivery truck stops at the parking area, the visual detection camera collects the image of the feed port of the cement delivery truck in real time and transmits the image to the control terminal, and the docking personnel drives the first motor and / or the second motor to rotate by controlling the position of the feed port in the image displayed on the control terminal, until the position of the feed port in the image is located in the calibration area in the image, which indicates that the pipe mouth is located directly above the feed port. At this time, the docking personnel drives the electric telescopic rod through the control terminal to move the pipe mouth downward to complete the docking of the pipe mouth and the feed port; during the entire docking process, there is no need to accurately park according to ground markings, nor is there any need for the docking personnel to climb to a high place for manual docking, and after the device is positioned, the position of the pipe mouth can be fixed due to the support of the electric telescopic rod, thereby avoiding the existing corrugated pipe from shaking out of the feed port of the cement delivery truck due to the impact of cement during the unloading process.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, a first metal rod is connected to the first nut seat, the first metal rod is arranged parallel to the second screw rod, and the first metal rod passes through the second nut seat.

[0012] Furthermore, a second metal rod is symmetrically arranged on the other side of the rectangular base parallel to the first screw rod. The second metal rod is arranged parallel to the first screw rod. A slider is arranged on the second metal rod. The ends of the second screw rod and the first metal rod are connected to the slider.

[0013] Furthermore, a screw rod limiting seat is arranged on the rectangular base, a bearing is arranged on the screw rod limiting seat, and one end of the first screw rod away from the first motor is connected to the inner ring of the bearing.

[0014] Furthermore, the pipe mouth is in a funnel shape with a diameter gradually decreasing from top to bottom.

[0015] Furthermore, the first telescopic tube and the second telescopic tube are corrugated tubes.

[0016] Furthermore, the nozzle is made of flexible rubber material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The structure of the utility model is shown in FIG. Figure 2 .

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 10. Rectangular base; 20. Feeding tube; 201. First telescopic tube; 202. First fixing ring; 203. Second telescopic tube; 204. Second fixing ring; 205. Tube mouth; 206. Electric telescopic rod; 207. Visual inspection camera; 30. Driving mechanism; 301. First motor; 302. Second motor; 303. First screw rod; 304. Second screw rod; 305. First nut seat; 306. Second nut seat; 307. First metal rod; 308. Second metal rod; 309. Sliding block; 310. Screw rod limit seat. DETAILED DESCRIPTION

[0021] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0022] like Figure 1-2 As shown, in Example 1, a bulk cement discharge port device comprises a rectangular base 10, a telescopic discharge pipe 20 and a driving mechanism 30; the discharge pipe 20 comprises a first telescopic pipe 201, a first fixing ring 202, a second telescopic pipe 203, a second fixing ring 204 and a pipe mouth 205 connected in sequence from top to bottom, the first fixing ring 202 and the second fixing ring 204 are connected by an electric telescopic rod 206; the lower end surface of the second fixing ring 204 is provided with a visual detection camera 207;

[0023] The driving mechanism 30 includes a first motor 301, a second motor 302, a first screw rod 303, a second screw rod 304, a first nut seat 305 and a second nut seat 306. The rotating shaft of the first motor 301 is connected to the first screw rod 303, the first nut seat 305 moves linearly on the first screw rod 303, the second motor 302 is connected to the first nut seat 305, the rotating shaft of the second motor 302 is connected to the second screw rod 304, the second nut seat 306 moves linearly on the second screw rod 304, and the second nut seat 306 is connected to the first fixing ring 202; the first screw rod 303 is located on one side of the rectangular base 10, the second screw rod 304 is perpendicular to the first screw rod 303, and parallel to the other side of the rectangular base 10;

[0024] It also includes a control terminal, and the electric telescopic rod 206, the first motor 301, the second motor 302 and the visual detection camera 207 are all electrically connected to the control terminal; the upper end of the first telescopic tube 201 is connected to the silo.

[0025] When the cement delivery truck stops at the parking area, the visual detection camera 207 collects the image of the feed port of the cement delivery truck in real time and transmits the image to the control terminal. The docking personnel drives the first motor 301 and / or the second motor 302 to rotate by controlling the position of the feed port in the image displayed on the control terminal. When the position of the feed port in the image is located in the calibration area in the image, it indicates that the pipe mouth 205 is located directly above the feed port. At this time, the docking personnel drives the electric telescopic rod 206 through the control terminal to move the pipe mouth 205 downward to complete the docking of the pipe mouth 205 with the feed port. During the entire docking process, there is no need to accurately park according to the ground markings, nor is there any need for the docking personnel to climb to a high place for manual docking. After the device is positioned, due to the support of the electric telescopic rod 206, the position of the pipe mouth 205 can be fixed, thereby preventing the existing corrugated pipe from shaking out of the feed port of the cement delivery truck due to the impact of cement during the unloading process.

[0026] It should be noted that the position of the visual inspection camera 207 on the lower end surface of the second fixed ring 204 is fixed, which is equivalent to the fixed position of the visual inspection camera 207 relative to the pipe mouth 205, and further equivalent to the fixed position of the visual inspection camera 207 relative to the feed port of the cement delivery truck directly below the pipe mouth 205. When the pipe mouth 205 is moved to directly above the feed port through the first motor 301 and / or the second motor 302, the shooting angle of the visual inspection camera 207 to the feed port is consistent, and the feed port is located in a fixed area in the image. This fixed area is marked in advance and is the calibration area.

[0027] In a specific implementation, the control terminal includes a display screen for displaying images, and also includes a driving button for driving the first motor 301 , the second motor 302 and the electric telescopic rod 206 .

[0028] Embodiment 2: This embodiment is a further improvement on the basis of embodiment 1, and its details are as follows:

[0029] The first nut seat 305 is connected with a first metal rod 307, which is arranged in parallel with the second screw rod 304 and passes through the second nut seat 306. The first metal rod 307 can increase the stability of the feed tube 20, and prevent the feed tube 20 from shaking around the axial direction of the second screw rod 304 when the feed tube 20 moves along the length direction of the second screw rod 304. At the same time, the first metal rod 307 can also distribute the load of the second screw rod 304, and prevent the second screw rod 304 from bending and wearing due to excessive load.

[0030] Embodiment 3, this embodiment is a further improvement on the basis of embodiment 2, and its details are as follows:

[0031] A second metal rod 308 is symmetrically arranged on the other side of the rectangular base 10 parallel to the first screw rod 303. The second metal rod 308 is arranged parallel to the first screw rod 303. A slider 309 is arranged on the second metal rod 308. The ends of the second screw rod 304 and the first metal rod 307 are connected to the slider 309. The slider 309 can support the second screw rod 304, avoid bending of the second screw rod 304 due to heavy load, and greatly reduce wear.

[0032] Embodiment 4: This embodiment is a further improvement based on any one of Embodiments 2 or 3, and its details are as follows:

[0033] A screw rod limit seat 310 is provided on the rectangular base 10, and a bearing is provided on the screw rod limit seat 310, and one end of the first screw rod 303 away from the first motor 301 is connected to the inner ring of the bearing. The first screw rod 303 can be supported to avoid load-bearing bending and greatly reduce wear.

[0034] Embodiment 5, this embodiment is a further improvement on the basis of embodiment 1, and its details are as follows:

[0035] The pipe opening 205 is in a funnel shape with a gradually decreasing diameter from top to bottom, so that the pipe opening 205 can be better connected to the feed port of the cement delivery vehicle, with high fault tolerance, and at the same time, avoids blocking the shooting angle of the visual detection camera 207.

[0036] Embodiment 6: This embodiment is a further improvement on the basis of embodiment 1, and its details are as follows:

[0037] The first telescopic tube 201 and the second telescopic tube 203 are corrugated tubes, which can ensure the sealing of the pipeline and can also be bent, stretched and deformed.

[0038] Embodiment 7, this embodiment is a further improvement on the basis of embodiment 1, and its details are as follows:

[0039] The pipe mouth 205 is made of flexible rubber material. The pipe mouth 205 made of flexible rubber material can play a buffering role when connected to the feed port of the cement delivery vehicle, and can well protect the electric telescopic rod 206.

[0040] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A bulk cement discharge port device, characterized in that: The invention comprises a rectangular base (10), a telescopic feed tube (20) and a driving mechanism (30); the feed tube (20) comprises a first telescopic tube (201), a first fixing ring (202), a second telescopic tube (203), a second fixing ring (204) and a pipe mouth (205) which are sequentially connected from top to bottom; the first fixing ring (202) and the second fixing ring (204) are connected via an electric telescopic rod (206); a visual detection camera (207) is arranged on the lower end surface of the second fixing ring (204); The driving mechanism (30) comprises a first motor (301), a second motor (302), a first screw rod (303), a second screw rod (304), a first nut seat (305) and a second nut seat (306); the rotating shaft of the first motor (301) is connected to the first screw rod (303); the first nut seat (305) moves linearly on the first screw rod (303); the second motor (302) is connected to the first nut seat (305); the rotating shaft of the second motor (302) is connected to the second screw rod (304); the second nut seat (306) moves linearly on the second screw rod (304); and the second nut seat (306) is connected to the first fixing ring (202); the first screw rod (303) is located on one side of the rectangular base (10); the second screw rod (304) is perpendicular to the first screw rod (303) and parallel to the other side of the rectangular base (10); It also includes a control terminal, and the electric telescopic rod (206), the first motor (301), the second motor (302) and the visual detection camera (207) are all electrically connected to the control terminal; the upper end of the first telescopic tube (201) is connected to the silo.

2. A bulk cement discharge port device according to claim 1, characterized in that: The first nut seat (305) is connected to a first metal rod (307), the first metal rod (307) is arranged in parallel with the second screw rod (304), and the first metal rod (307) passes through the second nut seat (306).

3. A bulk cement discharge port device according to claim 2, characterized in that: A second metal rod (308) is symmetrically arranged on the other side of the rectangular base (10) parallel to the first screw rod (303); the second metal rod (308) is arranged parallel to the first screw rod (303); a slider (309) is arranged on the second metal rod (308); the end of the second screw rod (304) and the end of the first metal rod (307) are connected to the slider (309).

4. A bulk cement discharge port device according to any one of claims 2 or 3, characterized in that: A screw rod limiting seat (310) is arranged on the rectangular base (10), a bearing is arranged on the screw rod limiting seat (310), and one end of the first screw rod (303) away from the first motor (301) is connected to the inner ring of the bearing.

5. A bulk cement discharge port device according to claim 1, characterized in that: The pipe opening (205) is in the shape of a funnel with a diameter gradually decreasing from top to bottom.

6. A bulk cement discharge port device according to claim 1, characterized in that: The first telescopic tube (201) and the second telescopic tube (203) are corrugated tubes.

7. A bulk cement discharge port device according to claim 1, characterized in that: The pipe opening (205) is made of flexible rubber material.