Winding machine

Abstract

The utility model provides a winding machine, and aims to solve the technical problems that a data line production line is low in efficiency, the manual operation quality is extremely unstable, and products are easy to return due to poor appearance. The winding machine comprises a machine frame and a rotating disc which is rotationally arranged on the machine frame. The motor is arranged on the rack, an output shaft of the motor is in power connection with the turntable, and the motor is used for driving the turntable to rotate intermittently; the two supporting columns are vertically arranged on the rotating disc, the distances between the two supporting columns and the rotating axis of the rotating disc are equal, the two supporting columns are symmetrically arranged on the two sides of the rotating axis of the rotating disc, each supporting column is of a semi-cylindrical structure, and the upper sides, away from each other, of the two supporting columns are arc-shaped faces; and the positioning piece is arranged between the two supporting columns, and the top of the positioning piece is of a U-shaped structure. The winding machine has the advantages of high efficiency and stable quality.

Description

Technical Field

[0001] The utility model relates to cable packaging equipment, in particular to a winding machine. Background Art

[0002] At present, there are multiple production lines in the data cable production and processing workshop. In order to improve product quality, the number of operators on each line has increased significantly. The survey found that the data cable packaging station has the following problems:

[0003] 1. The daily finished product task volume of each production line is 13.5K, which requires a corresponding winding and packaging machine. At present, each production line is equipped with 3-4 manual winding machines, which require 3-4 operators. The daily manual winding and packaging capacity of one person is about 3-4K, and the winding time for a single output is 9-11 seconds / PCS. There is one full-time paper card folding staff, which has low efficiency and the quality depends on the operator's operating skills. The entire workshop requires at least 20-22 people to carry out winding and packaging operations, which is time-consuming and labor-intensive, and the quality of manual operations is extremely unstable.

[0004] 2. Manual winding and packaging, if the force is not properly controlled, the wire may be easily damaged or scratched during the winding process, or be damaged or scratched by the paper card during the loading process. Depending on the operating method, uneven winding and misaligned paper card may occur. The overall defective rate of winding is as high as 3%, which may easily lead to product returns due to poor appearance. Utility Model Content

[0005] In view of the technical problems that the above-mentioned data cable production line has low efficiency, the quality of manual work is extremely unstable, and products are easily returned due to poor appearance, the utility model provides a winding machine with the advantages of high efficiency and stable quality.

[0006] The technical solution of the utility model is:

[0007] A winding machine, comprising a frame, and further comprising:

[0008] A turntable, rotatably disposed on the frame;

[0009] A motor, arranged on the frame, with an output shaft thereof being connected to the rotating disk in power and used to drive the rotating disk to rotate intermittently;

[0010] Two support columns are vertically arranged on the turntable, the distance between the two support columns and the rotation axis of the turntable is equal, and the two support columns are symmetrically arranged on both sides of the rotation axis of the turntable, the support columns are semi-cylindrical structures, and the two support columns are far away from each other and have an arc surface;

[0011] The positioning member is arranged between the two supporting columns, and the top of the positioning member is a U-shaped structure.

[0012] Optionally, it also includes:

[0013] Two bases are symmetrically arranged on the turntable;

[0014] Two cylinders are respectively arranged on the two bases;

[0015] Wherein, the two support columns are rotatably disposed on the two bases respectively, and the rotation connection point between the support column and the base is close to one end of the support column;

[0016] The output end of the cylinder contacts one end of the support column and is used to drive the support column to rotate on the base.

[0017] Optionally, the turntable has a plurality of mounting holes, and the base is arranged on the mounting holes.

[0018] Optionally, the positioning member is disposed on one of the bases, and the positioning member is close to one of the supporting columns.

[0019] Optionally, a mounting groove is provided on one side of the base, the support column is disposed in the mounting groove, and two sides of the support column are rotatably connected to two sides of the top of the mounting groove.

[0020] Optionally, a through hole is provided in the middle of the turntable, and the winding machine further comprises:

[0021] An air intake pipe, one end of which is fixedly arranged in the through hole, and the end of the air intake pipe is communicated with the air intake port of the cylinder;

[0022] The rotating air nozzle is arranged on the other end of the air intake pipe.

[0023] Optionally, the outer wall of the air intake duct is dynamically connected to the output shaft of the motor.

[0024] Optionally, a pulley is provided on the outer wall of the air intake duct, and a pulley is also provided on the output shaft of the motor, and the two pulleys are connected by belt power.

[0025] Optionally, the air intake duct, the motor, the pulley and the belt are all located in the frame.

[0026] Optionally, all edges and corners of the positioning member and the support column are chamfered.

[0027] Compared with the prior art, the beneficial effects of the utility model are:

[0028] The turntable is arranged on a frame, and then driven to rotate by a motor. Two support columns are arranged on the turntable with a spacing therebetween, and the two support columns are arranged symmetrically.

[0029] When working, first clamp the USB end of the data cable on the positioning piece, and make the USB head contact the positioning piece, then the motor drives the turntable to rotate, so that the positioning piece and the support column rotate together, so that the data cable can be wound on the two support columns. During the winding process, hold the data cable by hand to keep the data cable straight, and at the same time slowly move the data cable upward, so that the data cable is wound into a single-layer structure.

[0030] In the technical solution, the data cable is wound by a winding machine, which is efficient and easy to operate. All the data cables have the same shape after winding and are not prone to damage to the product appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0033] Figure 2 It is a schematic diagram of the internal structure of the utility model. DETAILED DESCRIPTION

[0034] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0035] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0036] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0037] Example: See Figure 1 and Figure 2A winding machine includes a frame 1, a turntable 2, a motor 3, a support column 4 and a positioning member 5. Specifically, the turntable 2 is rotatably arranged on the top of the frame 1, the bottom of the turntable 2 is dynamically connected to the output shaft of the motor 3, and the motor 3 is arranged inside the frame 1, and the motor 3 can intermittently drive the turntable 2 to rotate.

[0038] Two support columns 4 are vertically arranged on the top surface of the turntable 2 . The two support columns 4 are arranged parallel to each other with a spacing therebetween. Meanwhile, the two support columns 4 are symmetrically arranged on both sides of the rotation axis of the turntable 2 .

[0039] Both support columns 4 are semi-cylindrical structures, and the side surfaces of the two support columns 4 that are away from each other are arc-shaped structures.

[0040] The positioning member 5 is disposed between the two support columns 4 , and the top end of the positioning member 5 is a U-shaped structure, with the positioning member 5 being close to one of the support columns 4 .

[0041] When the present embodiment is working, the end of the data cable with the USB is first clamped on the positioning member 5, and the USB head is in contact with the positioning member 5, and then the motor 3 drives the turntable 2 to rotate, so that the positioning member 5 and the support column 4 rotate together, so that the data cable can be wound around the two support columns 4. During the winding process, the data cable is held by hand to keep the data cable in a straight state, and the data cable is slowly moved up, so that the data cable is wound into a single-layer structure.

[0042] In this embodiment, the data cables are wound by a winding machine, which is efficient and easy to operate. All the data cables have the same shape after winding, and the product appearance is not easily damaged.

[0043] In order to prevent the surface of the data cable from being scratched by parts, all the edges and corners of the positioning member 5 and the supporting column 4 are chamfered.

[0044] In one specific embodiment:

[0045] The winding machine further comprises a base 6 and a cylinder 7, wherein two bases 6 are fixedly arranged on the top surface of the chassis, there is a spacing between the two bases 6, and the two bases 6 are symmetrically arranged about the rotation axis of the turntable 2. A cylinder 7 is arranged on each of the two bases 6, and the output ends of the two cylinders 7 are arranged oppositely.

[0046] A support column 4 is rotatably disposed on each of the two bases 6 . The rotation connection point between the support column 4 and the base 6 is close to the bottom end of the support column 4 . The output end of the cylinder 7 contacts the bottom end of the support column 4 .

[0047] In this embodiment, when the turntable 2 rotates, the two cylinders 7 are activated, and their output ends (i.e., the ends of the piston rods) press against the bottom ends of the support columns 4, so that the top ends of the two support columns 4 tend to move away from each other, so that when winding, the two support columns 4 can keep the data cable in a tight state. When the winding is completed, the output ends of the two cylinders 7 retract, and under the pressure of the data cable, the top ends of the two support rods move closer to each other, so that the wound data cable can be easily removed from the two support columns 4.

[0048] In another specific embodiment:

[0049] A plurality of mounting holes are provided on the base 6, and the base 6 is mounted on the mounting holes on the base 6 by bolts. By setting the mounting holes of the rod, the distance between the two bases 6 can be appropriately adjusted, thereby adjusting the distance between the two support columns 4 to meet the packaging requirements of different data cables.

[0050] In another specific embodiment:

[0051] The positioning member 5 is disposed on one of the bases 6 , so that the positioning member 5 is close to one of the support columns 4 , and the positioning member 5 can adaptively adjust its position according to the different installation positions of the base 6 .

[0052] In another specific embodiment:

[0053] The two bases 6 have a mounting groove arranged in a vertical direction on one side close to each other. The support column 4 is arranged in the mounting groove, and the two sides of the support column 4 are rotatably connected to the two sides of the top of the mounting groove.

[0054] The cylinder 7 is arranged on a side of the base 6 away from the installation groove, and the cylinder 7 is close to the bottom end of the installation groove, and the output end of the cylinder 7 penetrates into the installation groove and contacts the bottom end of the support column 4.

[0055] In this embodiment, the installation groove is provided to facilitate the installation of the support column 4 on the base 6 .

[0056] In another specific embodiment:

[0057] The winding machine also includes an air intake pipe 8 and a rotating air nozzle 9, wherein a through hole is provided in the middle of the chassis, the top end of the air intake pipe 8 is fixedly provided on the through hole, and the air intake holes of the above two cylinders 7 are connected to the top end of the air intake pipe 8 through a hose.

[0058] A rotating air nozzle 9 is arranged at the bottom end of the air intake pipe 8, so that a 360° rotating connection can be achieved between the air intake pipe 8 and the output pipe of the air pump.

[0059] The air source is provided to the two cylinders 7 through the air intake pipe 8 . In this embodiment, the air intake pipe 8 is a straight hollow cylindrical structure and is installed coaxially with the turntable 2 .

[0060] In another specific embodiment:

[0061] The outer wall of the air intake duct 8 is dynamically connected to the output shaft of the motor 3. Specifically, a pulley is provided on the outer wall of the air intake duct 8, and a pulley is also provided on the output shaft of the motor 3. The two pulleys are dynamically connected via a belt, wherein the air intake duct 8, the motor 3, the pulley and the belt are all located inside the frame 1.

[0062] In this embodiment, the motor 3 drives the air intake duct 8 to rotate via two pulleys and a belt, thereby driving the turntable 2 to rotate via the fixed connection structure between the air intake duct 8 and the turntable 2 .

[0063] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A winding machine, comprising a frame, characterized in that: Also includes: A turntable, rotatably disposed on the frame; A motor, arranged on the frame, with an output shaft thereof being connected to the rotating disk in power and used to drive the rotating disk to rotate intermittently; Two support columns are vertically arranged on the turntable, the distance between the two support columns and the rotation axis of the turntable is equal, and the two support columns are symmetrically arranged on both sides of the rotation axis of the turntable, the support columns are semi-cylindrical structures, and the two support columns are far away from each other and have an arc surface; The positioning member is arranged between the two supporting columns, and the top of the positioning member is a U-shaped structure.

2. The winding machine according to claim 1, characterized in that Also includes: Two bases are symmetrically arranged on the turntable; Two cylinders are respectively arranged on the two bases; Wherein, the two support columns are rotatably disposed on the two bases respectively, and the rotation connection point between the support column and the base is close to one end of the support column; The output end of the cylinder contacts one end of the support column and is used to drive the support column to rotate on the base.

3. The winding machine according to claim 2, characterized in that The turntable is provided with a plurality of mounting holes, and the base is arranged on the mounting holes.

4. The winding machine according to claim 2, characterized in that: The positioning member is disposed on one of the bases, and the positioning member is close to one of the supporting columns.

5. The winding machine according to claim 4, characterized in that A mounting groove is provided on one side of the base, the support column is arranged in the mounting groove, and two sides of the support column are rotatably connected to two sides of the top of the mounting groove.

6. The winding machine according to claim 4, characterized in that: A through hole is provided in the middle of the turntable, and the winding machine also includes: An air intake pipe, one end of which is fixedly arranged in the through hole, and the end of the air intake pipe is communicated with the air intake port of the cylinder; The rotating air nozzle is arranged on the other end of the air intake pipe.

7. The winding machine according to claim 6, characterized in that The outer wall of the air intake duct is dynamically connected to the output shaft of the motor.

8. The winding machine according to claim 7, characterized in that A pulley is provided on the outer wall of the air intake duct, and a pulley is also provided on the output shaft of the motor. The two pulleys are connected by belt power.

9. The winding machine according to claim 8, characterized in that The air intake duct, the motor, the pulley and the belt are all located in the frame.

10. The winding machine according to claim 1, characterized in that All the edges and corners of the positioning member and the support column are chamfered.

Images