Copper wire tension mechanism

By designing a copper wire tension mechanism, using the motor to drive the rotation of the rotating shaft, drive the movement of the moving block and the moving seat, and adjust the positions of the guide seat and the tension seat, the problem of tension influence during the conveying of the copper wire line is solved, and copper is realized Automatic and efficient adjustment of line tension.

CN222498202UActive Publication Date: 2025-02-18CHANGZHOU SANXUAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421348535.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The copper wire line wheel group is easily affected by tension during the transportation process, which leads to slip and looseness, reduces the conveying efficiency, and manual tension adjustment is cumbersome, increasing the workload and inefficient adjustment efficiency.

Method used

Design a copper wire tension mechanism, including operating frame, wire wheel set, wire wheel set, U-shaped seat, side frame, guide rod, motor, rotary shaft, guide seat, mobile seat, support arm, moving block, tension seat and tension Reel. The motor drives the rotation shaft to rotate, drive the moving block and the moving seat to move, adjust the positions of the guide seat and the tension seat, and then adjust the tension force of the tension reel, maintaining the stable tension state of the copper wire.

Benefits of technology

Automatic adjustment of copper wire tension is realized, reducing the frequency of manual adjustment, improving the efficiency and effect of copper wire tension adjustment, and reducing workload.

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Abstract

The utility model discloses a copper wire tension mechanism in the technical field of copper wire production and processing, which is reasonable in structure and is characterized in that a tension seat is mounted on the outer wall of a guide rod on a side frame in a sliding manner through a guide hole on a guide seat; a movable seat on a guide seat is matched with a supporting arm and a movable block to be mounted on the outer wall of a rotating shaft on a motor, and a threaded hole in the movable block is in threaded connection with the rotating shaft, so that the motor drives the rotating shaft to rotate forwards or reversely, the movable block can be synchronously driven to horizontally move leftwards or rightwards, and the position of a tension seat on the guide seat is adjusted; the two groups of tension wire wheels are correspondingly mounted on the tension seat, when the copper wire is wound through the wire wheel group, the copper wire and the tension wire wheels are wound together to form a zigzag winding state, and then the positions of the tension wire wheels are adjusted according to the driving of the motor, so that the tension of the copper wire is large or small, the copper wire is kept in a stable tension state at any time, and the copper wire is subjected to tension treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper wire production and processing, in particular to a copper wire tension mechanism. Background Art

[0002] Copper wire technology is a technology that uses copper to manufacture wires and cables. Copper is a good conductive material with good electrical conductivity and corrosion resistance, so it is widely used in electrical equipment, transmission lines, communication equipment and other fields. At present, when copper wire is transported on the wire wheel group, it is easily affected by tension, which causes the wire wheel group to slip and loosen during the copper wire transportation process, resulting in the inability to transport, thereby reducing the copper wire transportation efficiency. At the same time, during the copper wire transportation process, when tension operation is adopted, the adjustment method of the copper wire tension is particularly important. When the relevant technicians manually adjust the tension, they need to continuously adjust the tension to the appropriate position, thereby increasing the workload of the relevant technicians and reducing the copper wire tension adjustment efficiency.

[0003] Therefore, it is necessary to develop a copper wire tension mechanism. Utility Model Content

[0004] The utility model aims to provide a copper wire tension mechanism to solve the problems raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical solutions: a copper wire tension mechanism, comprising an operating frame, the center position of the front end surface of the operating frame is rotatably connected to a wire wheel group, one side above the front end surface of the operating frame is rotatably connected to a wire wheel group, and a U-shaped seat is installed below the front end surface of the operating frame;

[0006] A side frame is installed on one side outer wall of the operating frame, a guide rod is installed above and below one side outer wall of the side frame, and a guide seat is installed on one side of the outer wall of the guide rod.

[0007] Preferably, mounting holes are provided above and below one side outer wall of the U-shaped seat, and the interior of the mounting holes is slidably connected to limit columns.

[0008] Preferably, a limiting ring is provided at one end of the limiting column, a clamping block is installed at the other end of the limiting column, and a spring is provided on the outer wall of the limiting column.

[0009] Preferably, the spring and the clamping block are located inside the U-shaped seat, and a cleaning sponge is provided on an outer wall of one side of the clamping block.

[0010] Preferably, a motor is installed at the center of the outer wall on the other side of the side frame, and the output shaft on the motor is fixedly connected to one end of the rotating shaft through a coupling.

[0011] Preferably, guide holes are provided on both sides of the surface of the guide seat, the inner walls of the guide holes are slidably connected to the outer walls of the guide rods, and movable seats are installed above and below one side of the outer wall of the guide seat.

[0012] Preferably, a slide groove is provided on the outer wall surface of one side of the guide seat, a slider is provided on the outer wall of one side of the movable seat, the outer wall of the slider is slidably connected to the inner wall of the slide groove, and a support arm is rotatably connected to the outer wall of the other side of the movable seat.

[0013] Preferably, one end of the support arm is rotatably connected to a moving block, a threaded hole is provided on the surface of the moving block, a tension seat is installed on the outer wall of the other side of the guide seat, and tension wire wheels are rotatably connected to the upper and lower parts of the front end of the tension seat.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The tension seat is installed on the outer wall of the guide rod on the side frame in a sliding manner through the guide hole on the guide seat, and the moving seat on the guide seat is matched with the support arm and the moving block to be installed on the outer wall of the rotating shaft on the motor, and the threaded hole on the moving block is connected with the rotating shaft thread, so that the motor drives the rotating shaft to rotate forward or reverse, and can synchronously drive the moving block to move horizontally to the left or right, thereby achieving the position adjustment of the tension seat on the guide seat, and by installing two sets of tension wire wheels correspondingly on the tension seat, when the copper wire passes through the wire wheel group, it detours together with the tension wire wheel to form a zigzag detour state, and then the position of the tension wire wheel is adjusted according to the motor drive, so that the tension can be large or small, and the copper wire can be kept in a stable tension state at all times, so as to achieve tension treatment of the copper wire. During the process, there is no need for relevant personnel to constantly make manual adjustments, which reduces the input of personnel and effectively improves the efficiency and effect of copper wire tension adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A front cross-sectional view provided for the utility model;

[0017] Figure 2 A front view provided for the utility model;

[0018] Figure 3 The utility model provides Figure 1 A magnified view of the structure at A;

[0019] Figure 4 The utility model provides Figure 1 A magnified view of the structure at B in FIG.

[0020] Figure 5 The present invention is a three-dimensional schematic diagram of a part of the structure provided by the utility model.

[0021] In the figure: 1. operating frame; 101. wire wheel assembly; 102. wire wheel assembly; 2. U-shaped seat; 201. mounting hole; 202. limiting column; 203. limiting ring; 204. clamping block; 205. spring; 206. cleaning sponge; 3. side frame; 301. guide rod; 302. motor; 303. rotating shaft; 4. guide seat; 401. guide hole; 402. moving seat; 403. slide groove; 404. slider; 405. support arm; 406. moving block; 407. threaded hole; 408. tension seat; 409. tension wire wheel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides the following technical solutions: a copper wire tension mechanism, see Figure 1-5 , including an operating frame 1, the center position of the front end face of the operating frame 1 is rotatably connected to a wire wheel group 101, one side of the upper front end face of the operating frame 1 is rotatably connected to a wire wheel group 102, a U-shaped seat 2 is installed below the front end face of the operating frame 1, and mounting holes 201 are opened above and below the outer wall of one side of the U-shaped seat 2, and the interior of the mounting hole 201 is slidably connected to a limiting column 202, one end of the limiting column 202 is provided with a limiting ring 203, and the other end of the limiting column 202 is installed with a clamping block 204, the U-shaped seat 2 is installed on the end face of the operating frame 1, and the clamping block 204 is slidably set in the mounting hole 201 on the U-shaped seat 2 by two groups of limiting columns 202, The clamping block 204 can be horizontally moved left and right inside the U-shaped seat 2. A spring 205 is arranged on the outer wall of the limiting column 202. The spring 205 and the clamping block 204 are located inside the U-shaped seat 2. A cleaning sponge 206 is arranged on one side of the outer wall of the clamping block 204. The spring 205 is arranged on the outer wall of the limiting column 202, and the cleaning sponge 206 is installed on one side of the outer wall of the clamping block 204. Before the copper wire is wound around the wire wheel group 101, it first passes through the U-shaped seat 2. The clamping block 204 and the spring 205 are closely attached to the surface of the copper wire, so that the surface of the copper wire can be wiped by the cleaning sponge during the transportation process, which plays a certain cleaning role.

[0024] A side frame 3 is installed on the outer wall of one side of the operating frame 1, and guide rods 301 are installed on the upper and lower parts of the outer wall of one side of the side frame 3. A motor 302 is installed at the center of the outer wall of the other side of the side frame 3. The output shaft of the motor 302 is fixedly connected to one end of the rotating shaft 303 through a coupling, so that the motor 302 can drive and control the rotating shaft 303 to rotate forward or reverse. A guide seat 4 is installed on one side of the outer wall of the guide rod 301, and guide holes 401 are opened on both sides of the surface of the guide seat 4. The inner wall of the guide hole 401 is slidably connected to the outer wall of the guide rod 301, and the guide seat 4 is slidably connected from the guide hole 401 to the outer wall of the guide rod 301. The guide seat 4 is mounted on the outer wall of the guide rod 301 on the side frame 3, so that the guide seat 4 can be horizontally moved left and right on the outer wall of the guide rod 301. A movable seat 402 is installed above and below the outer wall of one side of the guide seat 4. A slide groove 403 is opened on the outer wall surface of one side of the guide seat 4. A slider 404 is provided on the outer wall of one side of the movable seat 402. The outer wall of the slider 404 is slidably connected with the inner wall of the slide groove 403. The two groups of movable seats 402 are correspondingly arranged in the slide groove 403 on the guide seat 4 by the slider 404 in a sliding manner, so that the two groups of movable seats 402 can move up and down on the outer wall of one side of the guide seat 4. In the vertical movement process, a support arm 405 is rotatably connected to the outer wall of the other side of the moving seat 402, and one end of the support arm 405 is rotatably connected to a moving block 406. A threaded hole 407 is provided on the surface of the moving block 406. The moving block 406 is set on the outer wall of the rotating shaft 303 in a threaded connection manner through the threaded hole 407, and one end of the two groups of support arms 405 is rotatably connected to the outer wall of the moving block 406, and the other end is rotatably connected to the outer wall of the moving seat 402, so that the rotating shaft 303 rotates forward or reversely, and the two groups of moving seats 402 can be synchronously driven to move inward or outward, so as to adjust the left and right sides of the guide seat 4. For right movement processing, a tension seat 408 is installed on the outer wall of the other side of the guide seat 4, and tension wire wheels 409 are rotatably connected to the upper and lower parts of the front end of the tension seat 408. The tension seat 408 is installed on the outer wall of one side of the guide seat 4, and the two groups of tension wire wheels 409 are rotatably connected to the tension seat 408. When the copper wire passes through the wire wheel group 101, it detours together with the tension wire wheel 409 to form a zigzag detour state, and then the position of the tension wire wheel 409 is adjusted according to the drive of the motor 302, so as to achieve a large or small tension, keep the copper wire in a stable tension state at all times, and realize tension processing of the copper wire.

[0025] Working principle: When using the utility model, the U-shaped seat 2 is installed on the end surface of the operating frame 1, and the clamping block 204 is slidably arranged in the mounting hole 201 on the U-shaped seat 2 by two sets of limit columns 202, so that the clamping block 204 can be horizontally moved left and right inside the U-shaped seat 2, and a spring 205 is arranged on the outer wall of the limit column 202, and a cleaning sponge 206 is installed on one side of the outer wall of the clamping block 204. Before the copper wire is wound around the wire wheel group 101, it first passes through the U-shaped seat 2, and the clamping block 204 and the spring 205 are closely attached to the surface of the copper wire. During the conveying process of the copper wire, the surface of the copper wire can be wiped with a cleaning sponge to achieve a certain cleaning effect. By installing a motor 302 at the side frame 3 on the operating frame 1, and installing a rotating shaft 303 at the output shaft of the motor 302 through a coupling, the motor 302 can drive the rotating shaft 303 to rotate forward or reverse. By installing the guide seat 4 on the outer wall of the guide rod 301 on the side frame 3 in a sliding manner through the guide hole 401, the guide seat 4 can move horizontally left and right on the outer wall of the guide rod 301. By connecting the two sets of moving seats 402 by the slider 404 The two groups of movable seats 402 are arranged in a sliding manner in the corresponding slide groove 403 on the guide seat 4, so that the two groups of movable seats 402 can be vertically moved up and down on the outer wall of one side of the guide seat 4. The movable block 406 is arranged on the outer wall of the rotating shaft 303 by threaded connection through the threaded hole 407, and one end of the two groups of support arms 405 is rotatably connected to the outer wall of the movable block 406, and the other end is rotatably connected to the outer wall of the movable seat 402. The rotating shaft 303 is rotated forward or reversed, and the two groups of movable seats 402 can be synchronously driven to move inward or outward, thereby adjusting the left and right movement of the guide seat 4 By installing the tension seat 408 on the outer wall of one side of the guide seat 4, and rotating the tension seat 408 to connect the two sets of tension wire wheels 409, when the copper wire passes through the wire wheel group 101, it will detour together with the tension wire wheel 409 to form a zigzag detour state, and then adjust the position of the tension wire wheel 409 according to the drive of the motor 302, so as to achieve a large or small tension, keep the copper wire in a stable tension state at all times, and realize tension processing of the copper wire. During the process, there is no need for relevant personnel to constantly adjust manually, which reduces the input of personnel and effectively improves the efficiency and effect of copper wire tension adjustment.

[0026] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A copper wire tension mechanism, comprising an operating frame (1), wherein the center position of the front end surface of the operating frame (1) is rotatably connected to a wire wheel group (101), and one side above the front end surface of the operating frame (1) is rotatably connected to a wire wheel group (102), characterized in that: A U-shaped seat (2) is installed below the front end surface of the operating frame (1); A side frame (3) is installed on one side outer wall of the operating frame (1), a guide rod (301) is installed above and below one side outer wall of the side frame (3), and a guide seat (4) is installed on one side of the outer wall of the guide rod (301).

2. A copper wire tension mechanism according to claim 1, characterized in that: Mounting holes (201) are provided above and below one side outer wall of the U-shaped seat (2), and the interior of the mounting hole (201) is slidably connected to a limiting column (202).

3. A copper wire tension mechanism according to claim 2, characterized in that: A limiting ring (203) is arranged at one end of the limiting column (202), a clamping block (204) is installed at the other end of the limiting column (202), and a spring (205) is arranged on the outer wall of the limiting column (202).

4. A copper wire tension mechanism according to claim 3, characterized in that: The spring (205) and the clamping block (204) are located inside the U-shaped seat (2), and a cleaning sponge (206) is provided on an outer wall of one side of the clamping block (204).

5. A copper wire tension mechanism according to claim 1, characterized in that: A motor (302) is installed at the center of the outer wall of the other side of the side frame (3), and the output shaft on the motor (302) is fixedly connected to one end of the rotating shaft (303) via a coupling.

6. A copper wire tension mechanism according to claim 1, characterized in that: Guide holes (401) are provided on both sides of the surface of the guide seat (4), the inner wall of the guide hole (401) is slidably connected to the outer wall of the guide rod (301), and a movable seat (402) is installed above and below the outer wall of one side of the guide seat (4).

7. A copper wire tension mechanism according to claim 6, characterized in that: A sliding groove (403) is provided on the outer wall surface of one side of the guide seat (4), a sliding block (404) is provided on the outer wall of one side of the movable seat (402), the outer wall of the sliding block (404) is slidably connected to the inner wall of the sliding groove (403), and a support arm (405) is rotatably connected to the outer wall of the other side of the movable seat (402).

8. A copper wire tension mechanism according to claim 7, characterized in that: One end of the support arm (405) is rotatably connected to a moving block (406), a threaded hole (407) is provided on the surface of the moving block (406), a tension seat (408) is installed on the outer wall of the other side of the guide seat (4), and tension wire wheels (409) are rotatably connected to the upper and lower parts of the front end of the tension seat (408).