Concrete duct piece hoisting and overturning device
By designing a lifting and flip device for concrete pipe sheets, the lifting belt and retracting mechanism are used to achieve synchronous flip of pipe sheets in the air, the problems of easy damage and equipment damage during flip of pipe sheets in the prior art are solved, and the problem of pipe sheets being easily damaged and damaged in equipment is realized. Efficient and safe pipe flip and transport.
Patent Information
- Application Number
- CN202421213096.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The prior art can easily cause damage to the pipe segment when flipping the concrete pipe segment, and it requires manual repair, which is time-consuming and labor-intensive, and at the same time causes great damage to the door crane.
A concrete pipe sheet hoisting and flip device is designed, and the hoisting belt and the retracting and retracting mechanism are used to achieve synchronous flip of the pipe sheet in the air to avoid bumps and damages, and remote control is achieved through the control terminal and the wireless control module.
The air flip of concrete pipe sheets is effectively realized, avoiding damage to pipe sheets during the flip process, improving work efficiency, facilitating subsequent transportation, saving time and effort, and reducing damage to equipment.
Smart Images

Figure CN222498333U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of concrete pipe segments, and in particular to a concrete pipe segment hoisting and flipping device. Background Art
[0002] During the prefabrication production of precast concrete segments, the process from concrete pouring to shipment requires water curing of the segments, natural curing of the segments stacking, and other processes. In the existing segment production process, in order to ensure the number of segments stacked, most segments are stacked longitudinally and stacked in 4 layers; however, the segments need to be shipped with the inner arc facing up to ensure safety during transportation. To this end, the segments need to be flipped from the stacking state to the transportation state with the inner arc facing up. Most of the existing processes use a rubber rod to lay on the ground after manually lifting the segments. After the segments are placed on the rubber rod, the segments are tilted by moving the gantry crane forward and backward, and then the segments are placed in a state with the inner arc facing up. This flipping process causes great damage to the gantry crane, and during the flipping process, the concrete surface is prone to collision and damage, which requires manual repair, which is time-consuming and labor-intensive. Utility Model Content
[0003] The purpose of the present application is to provide a concrete segment hoisting and flipping device, which can realize the flipping operation of the concrete segment in the air to improve work efficiency, avoid damage to the concrete segment, ensure the quality of the concrete segment, and improve the shipping efficiency of the concrete segment.
[0004] The technical solution of this application is as follows:
[0005] The embodiment of the present application provides a concrete pipe segment hoisting and flipping device, which includes a hoisting frame and a hoisting assembly; the hoisting assembly includes a hoisting belt for hoisting the concrete pipe segment, and a retracting mechanism, the retracting mechanism is arranged at the bottom of the hoisting frame, one end of the hoisting belt is connected to the hoisting frame, and the other end is connected to the retracting mechanism;
[0006] There are multiple hanging components, and the multiple hanging components are arranged at intervals along the length direction of the hanging frame.
[0007] Furthermore, in some embodiments of the present application, the number of the above-mentioned hanging components is 2, and the two above-mentioned hanging components are respectively close to the left and right ends of the above-mentioned hanging frame.
[0008] Furthermore, in some embodiments of the present application, the above-mentioned lifting assembly also includes a first lifting ear, which is arranged on the side wall of the above-mentioned lifting frame and is located corresponding to the above-mentioned retracting mechanism; one end of the above-mentioned lifting belt is connected to the above-mentioned first lifting ear, and the other end is connected to the above-mentioned retracting mechanism.
[0009] Furthermore, in some embodiments of the present application, the above-mentioned retracting and releasing mechanism includes a lifting wire rope, a lifting hook and a winch for winding and reeling the above-mentioned lifting wire rope; the above-mentioned winch is arranged at the bottom of the above-mentioned lifting frame, the above-mentioned lifting wire rope is connected to the above-mentioned winch, the above-mentioned lifting hook is arranged on the above-mentioned lifting wire rope, and the above-mentioned lifting belt is connected to the above-mentioned lifting hook.
[0010] Furthermore, in some embodiments of the present application, the above-mentioned lifting assembly also includes a second lifting ear, and the above-mentioned second lifting ear is arranged on the side wall of the above-mentioned lifting frame, one end of the above-mentioned lifting wire rope is connected to the above-mentioned winch, and the other end is connected to the above-mentioned second lifting ear; the above-mentioned lifting hook is hung on the above-mentioned lifting wire rope.
[0011] Furthermore, in the above-mentioned embodiment, the above-mentioned first lifting ear and the above-mentioned second lifting ear are respectively located on two sides of the above-mentioned hanging frame and are opposite to each other.
[0012] Furthermore, in some embodiments of the present application, the lifting hook is provided with a pulley, one end of the lifting wire rope is connected to the winch, and the other end passes through the pulley and is connected to the second lifting ear.
[0013] Furthermore, in some embodiments of the present application, a control terminal for controlling the operation of the device is also included, and the control terminal is arranged on the hanging frame, and the control terminal is electrically connected to the retracting and extending mechanism.
[0014] Furthermore, in some embodiments of the present application, the control terminal is provided with a wireless control module for remotely controlling the device.
[0015] Furthermore, in some embodiments of the present application, both side walls of the hanging frame are provided with reinforcing channel steels.
[0016] Compared with the prior art, the embodiments of the present application have at least the following advantages or beneficial effects:
[0017] The embodiment of the present application provides a concrete pipe segment lifting and flipping device. When it is necessary to flip the concrete pipe segment in the stacking state (vertically placed) to the transportation state (inner arc surface facing upward), the vertically placed concrete pipe segment is first lifted up using a lifting belt. At this time, one end of the lifting belt connected to the lifting frame is fixed, and the other end of the lifting belt connected to the retracting mechanism moves in the vertical direction under the action of the retracting mechanism; at the same time, the concrete pipe segment will use the contact point on the fixed side of the lifting belt as the rotation fulcrum, and realize synchronous flipping in the air under the action of the moving lifting belt, and finally make the inner arc surface of the concrete pipe segment face upward, completing the flipping operation of the concrete pipe segment for easy transportation.
[0018] The device has a simple structure and is easy to operate. It can effectively realize the aerial flipping of concrete segments and prevent the concrete segments from being damaged due to collisions during the flipping process. It helps to ensure the quality of the concrete segments, effectively improves work efficiency, facilitates subsequent transportation, and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the working state structure of the concrete segment hoisting and flipping device provided in an embodiment of the present application;
[0021] Figure 2 A schematic diagram of another working state structure of the concrete segment hoisting and flipping device provided in an embodiment of the present application;
[0022] Figure 3 A side structural schematic diagram of the working state of the concrete segment hoisting and flipping device provided in an embodiment of the present application.
[0023] Figure numerals: 1-lifting frame, 2-lifting belt, 3-first lifting eye, 4-lifting wire rope, 5-lifting hook, 6-winch, 7-second lifting eye, 8-pulley, 9-control terminal, 10-reinforced channel steel, 11-concrete segment. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0025] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] In the description of the embodiments of the present application, it should be noted that if the terms "left", "right", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the application is usually placed when in use, it is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the embodiments of the present application, "plurality" means at least 2.
[0029] In the description of the embodiments of the present application, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0031] The features and performance of the present application are further described in detail below in conjunction with the embodiments.
[0032] Example
[0033] See also Figure 1 to Figure 3 The embodiment of the present application provides a concrete pipe segment hoisting and flipping device, which includes a hoisting frame 1 and a hoisting assembly; the hoisting assembly includes a hoisting belt 2 for hoisting a concrete pipe segment 11, and a retracting mechanism, the retracting mechanism is arranged at the bottom of the hoisting frame 1, one end of the hoisting belt 2 is connected to the hoisting frame 1, and the other end is connected to the retracting mechanism;
[0034] The number of the above-mentioned hanging components is 2, and the two above-mentioned hanging components are arranged at intervals along the length direction of the above-mentioned hanging frame 1, and the two above-mentioned hanging components are respectively close to the left and right ends of the above-mentioned hanging frame 1.
[0035] Furthermore, in this embodiment, the above-mentioned lifting assembly also includes a first lifting ear 3, which is arranged on the side wall of the above-mentioned lifting frame 1 and the position corresponds to the above-mentioned retracting mechanism; one end of the above-mentioned lifting belt 2 is connected to the above-mentioned first lifting ear 3, and the other end is connected to the above-mentioned retracting mechanism.
[0036] Furthermore, in the present embodiment, the retracting and releasing mechanism comprises a lifting wire rope 4, a lifting hook 5 and a winch 6 for winding and reeling the lifting wire rope 4; the winch 6 is arranged at the bottom of the lifting frame 1, the lifting wire rope 4 is connected to the winch 6, the lifting hook 5 is arranged on the lifting wire rope 4, and the lifting belt 2 is connected to the lifting hook 5.
[0037] Furthermore, in the present embodiment, the lifting assembly further includes a second lifting lug 7, which is disposed on the side wall of the lifting frame 1, one end of the lifting wire rope 4 is connected to the winch 6, and the other end is connected to the second lifting lug 7; the lifting hook 5 is hung on the lifting wire rope 4.
[0038] Furthermore, the first lifting lug 3 and the second lifting lug 7 are respectively located on two sides of the hanging frame 1 and are opposite to each other.
[0039] Furthermore, in the present embodiment, the hoisting hook 5 is provided with a pulley 8 , one end of the hoisting wire rope 4 is connected to the hoist 6 , and the other end passes through the pulley 8 and is connected to the second lifting lug 7 .
[0040] In the above embodiment, when the stacked (vertically placed) concrete segments 11 are turned over to a state where the inner arc surface faces upward for easy transportation:
[0041] First, use the lifting belt 2 to lift the concrete pipe segment 11. At this time, the equipment is in the following state: Figure 1 As shown;
[0042] Then, the hoisting machine 6 is started, and the hoisting wire rope 4 is retracted and released under the action of the hoisting machine 6, so that the hoisting hook 5 and the end of the hoisting belt 2 connected to the hoisting hook 5 move together in the vertical direction; at this time, the concrete pipe segment 11 will be synchronously turned over with the contact point of the fixed side of the hoisting belt 2 (the side close to the first lifting ear 3) as the rotation fulcrum, and finally achieve the following Figure 2 The concrete segment 11 is shown in a state where the inner arc surface faces upwards, so as to facilitate subsequent transportation.
[0043] The specific winding or lowering of the hoisting wire rope 4 by the hoist 6 is determined by the direction of the inner arc surface of the concrete segment 11 when it is hoisted. Figure 1 In this state, the inner arc surface of the concrete segment 11 faces the inner side of the equipment. At this time, if you want to flip the concrete segment 11 to Figure 2 In the state where the inner arc surface faces upward, the hoisting wire rope 4 needs to be rolled up and pulled upward to turn the concrete segment 11 clockwise; otherwise, the hoisting wire rope 4 needs to be lowered to turn the concrete segment 11 counterclockwise.
[0044] During the process, the lifting hook 5, pulley 8, and lifting wire rope 4 form a labor-saving structure of a "movable pulley 8", which can better realize the flipping operation of the concrete pipe segment 11, while reducing the force borne by the winch 6, which can protect the winch 6 and extend the service life of the equipment.
[0045] Furthermore, in this embodiment, a control terminal 9 for controlling the operation of the device is also included. The control terminal 9 is arranged on the hanging frame 1, and the control terminal 9 is electrically connected to the retractable mechanism.
[0046] Furthermore, in this embodiment, the control terminal 9 is provided with a wireless control module for remotely controlling the device.
[0047] In the above embodiment, the control terminal 9 and the wireless control module can be used to realize remote control of the device, which is convenient for use.
[0048] Furthermore, in this embodiment, two side walls of the hanging frame 1 are provided with reinforcing channel steels 10 .
[0049] In the above embodiment, the reinforcing channel steel 10 is provided to enhance the load capacity of the hanging frame 1 and improve the stability of the device.
[0050] In summary, the embodiment of the present application provides a concrete pipe segment hoisting and flipping device. When it is necessary to flip the concrete pipe segment 11 (vertically placed) in the stacking state to the transportation state (inner arc surface facing up), the vertically placed concrete pipe segment 11 is first lifted up by the lifting belt 2. At this time, one end of the lifting belt 2 connected to the lifting frame 1 is fixed, and the other end of the lifting belt 2 connected to the retracting mechanism moves in the vertical direction under the action of the retracting mechanism; at the same time, the concrete pipe segment 11 will use the contact point of the fixed side of the lifting belt 2 as the rotation fulcrum, and realize the synchronous flipping in the air under the action of the moving lifting belt 2, and finally make the inner arc surface of the concrete pipe segment 11 face up, completing the flipping operation of the concrete pipe segment 11, so as to facilitate transportation. The device has a simple structure and is easy to operate. It can effectively realize the aerial flipping operation of the concrete pipe segment 11, and at the same time, it can avoid the concrete pipe segment 11 from being damaged due to collision during the flipping process, which helps to ensure the quality of the concrete pipe segment 11, can effectively improve work efficiency, and is convenient for subsequent transportation, saving time and effort.
[0051] The device has a simple structure and is easy to operate. It can effectively realize the aerial flipping operation of the concrete pipe segment 11, and at the same time prevent the concrete pipe segment 11 from being damaged due to collision during the flipping process, which helps to ensure the quality of the concrete pipe segment 11, can effectively improve work efficiency, facilitate subsequent transportation, and save time and effort.
[0052] The embodiments described above are part of the embodiments of the present application, rather than all of the embodiments. The detailed description of the embodiments of the present application is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
Claims
1. A concrete segment hoisting and turning device, characterized in that: It includes a hoisting frame and a hoisting assembly; the hoisting assembly includes a hoisting belt for hoisting concrete segments, and a retracting mechanism, the retracting mechanism is arranged at the bottom of the hoisting frame, one end of the hoisting belt is connected to the hoisting frame, and the other end is connected to the retracting mechanism; There are multiple hanging components, and the multiple hanging components are arranged at intervals along the length direction of the hanging frame.
2. A concrete segment hoisting and turning device according to claim 1, characterized in that: The number of the hanging components is 2, and the two hanging components are respectively close to the left and right ends of the hanging frame.
3. The concrete segment hoisting and turning device according to claim 1 is characterized in that: The hoisting assembly also includes a first lifting ear, which is arranged on the side wall of the hoisting frame and is located corresponding to the retracting mechanism; one end of the hoisting belt is connected to the first lifting ear, and the other end is connected to the retracting mechanism.
4. The concrete segment hoisting and turning device according to claim 1 is characterized in that: The retracting and releasing mechanism includes a lifting wire rope, a lifting hook and a winch for winding and reeling the lifting wire rope; the winch is arranged at the bottom of the lifting frame, the lifting wire rope is connected to the winch, the lifting hook is arranged on the lifting wire rope, and the lifting belt is connected to the lifting hook.
5. The concrete segment hoisting and turning device according to claim 4 is characterized in that: The retracting and releasing mechanism also includes a second lifting lug, which is arranged on the side wall of the lifting frame. One end of the lifting wire rope is connected to the winch, and the other end is connected to the second lifting lug; the lifting hook is hung on the lifting wire rope.
6. A concrete segment hoisting and turning device according to claim 5, characterized in that: The lifting hook is provided with a pulley, one end of the lifting wire rope is connected to the hoist, and the other end passes through the pulley and is connected to the second lifting ear.
7. The concrete segment hoisting and turning device according to claim 1 is characterized in that: It also includes a control terminal for controlling the operation of the device, wherein the control terminal is arranged on the hanging frame and is electrically connected to the retractable mechanism.
8. The concrete segment hoisting and turning device according to claim 7, characterized in that: The control terminal is provided with a wireless control module for remotely controlling the device.
9. The concrete segment hoisting and turning device according to claim 1, characterized in that: Reinforced channel steels are arranged on both side walls of the hanging frame.
Citation Information
Cited By
Overturning and hoisting mechanism and overturning and hoisting method
WO2026113926A1