Integrated gas stripping tank
By designing an integrated gas lift tank, the extraction, pressure stabilization and cooling functions of the gas separation system are integrated into one tank body, solving the problems of independent and complex units, uniform degree differences and sample gas carrying water in the existing technology, and realizing the system simplify, save space and ensure the safety and quality consistency of sample gases.
Patent Information
- Application Number
- CN202420286197.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-02-07
AI Technical Summary
The extraction, pressure stabilization and cooling units of the existing gas separation system are independent and complex, resulting in a different degree of uniformity, large space occupancy, and the risk of water carrying sample gas.
Design an integrated gas lifting tank, integrating extraction, pressure stabilization and cooling functions into one tank body, and the design of cooling chamber and separation chamber can achieve effective separation and cooling of gas, and pass through the pressure stabilization liquid sealing pipe and overflow The port is set to avoid water from sample gas.
It realizes simplified installation of the gas separation system, space savings, and material costs reduction, and ensures the safety and quality consistency of sample gases.
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Figure CN222498821U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sewage treatment, and in particular to an integrated air lift tank. Background Art
[0002] The sample water contains extremely small amounts of hydrocarbons, and conventional analyzers cannot directly analyze the hydrocarbon content in the sample water.
[0003] The original gas separation system has three independent units: extraction, pressure stabilization, and cooling. The units are connected by pipelines, which are complex to manufacture, poorly unified, occupy a large space, and have a potential risk of water in the outlet sample gas (refer to Figure 1 ). Therefore, it is urgent to develop a standard integrated gas lift tank that integrates extraction, pressure stabilization and cooling. Utility Model Content
[0004] In order to integrate the extraction, pressure stabilization and cooling of the gas separation system so that the gas separation system is easy to install and occupies little space, while ensuring the uniformity of each gas separation step and eliminating the possibility of potential water in the outlet sample gas as much as possible, the present application provides an integrated gas lift tank.
[0005] The integrated air lift tank provided in this application adopts the following technical solution:
[0006] An integrated gas lift tank comprises a tank body, wherein a cooling chamber and a separation chamber are arranged in the tank body, wherein the separation chamber is located below the cooling chamber and is not connected to each other, and wherein a gas pipe is provided in the cooling chamber to guide the separated gas out of the separation chamber;
[0007] The bottom wall of the tank body is provided with a gas-liquid mixing inlet and a sewage outlet connected to the separation chamber, and the tank body is provided with a flow guide pipe connected to the gas-liquid mixing inlet; the outer wall of the tank body is provided with an overflow port connected to the separation chamber, and the overflow port is provided on a side of the separation chamber close to the cooling chamber, and the tank body is provided with a pressure-stabilizing liquid sealing pipe connected to the overflow port;
[0008] The tank body is provided with a cold air inlet on an outer wall of a side of the cooling cavity away from the separation cavity.
[0009] Preferably, a gas outlet is provided on the top wall of the tank body, one end of the gas pipe is connected to the separation chamber, and the other end of the gas pipe is connected to the gas outlet.
[0010] Furthermore, the tank body is cylindrical, the gas outlet is a 3 / 8 ferrule, the gas pipe is a 3 / 8 pipe, and the tank body is coaxially arranged with the gas outlet and the gas pipe.
[0011] Furthermore, the tank body has a height of 700 mm and an outer diameter of 60 mm.
[0012] Preferably, the gas-liquid mixing inlet is provided with a 1 / 4NPT internal thread for installing a terminal connector.
[0013] Preferably, a 1 / 2 internal thread is provided in the sewage outlet for installing a sewage pipe.
[0014] Preferably, a 1 / 2 external thread is provided on the outer wall of the overflow port for installing an overflow pipeline.
[0015] Preferably, a 1 / 4 external thread is provided on the outer wall of the cold air inlet for connecting to an external cold air source.
[0016] Preferably, a heat-insulating layer is provided on the inner wall of the cooling chamber.
[0017] Compared with the prior art, the integrated air lift tank of the utility model has the following beneficial technical effects:
[0018] 1. As a molded product, the integrated gas tank has high consistency and simple and beautiful layout. It integrates three independent tanks into one tank, which reduces the material cost. During system integration, the integrated gas tank occupies smaller system space, reduces the size of the system cabinet, saves cabinet costs, and facilitates on-site installation by users.
[0019] 2. When the utility model is used, the sample water of the integrated air lift tank enters from the lower part of the tank body and is discharged through the pressure-stabilizing liquid sealing tube, and liquid will not be discharged from the upper gas port, thereby ensuring the safety of subsequent processes.
[0020] 3. When the utility model is used, the integrated air lift tank directly enters the condensation chamber from the extraction chamber for cooling. The pipeline is short, the inner diameter is large, and it is a vertical pipeline. The formed condensate can be directly and automatically discharged to the lower separation chamber. The sample tube of the cooling part of the integrated tank uses a single-layer tube with a large space, and the condensate generated during the cooling process can easily flow down to the separation chamber.
[0021] 4. When the utility model is used, the integrated air lift tank is fully integrated in a tank as a standard product with complete consistency, and its various performances are also completely consistent, which is more convenient in project application and also convenient for monitoring and improving its various indicators. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of a gas separation system with three independent units in the prior art;
[0023] Figure 2 This is a structural schematic diagram of the overall structure of an integrated gas lift tank mainly embodied in this embodiment.
[0024] Figure numerals: 1, tank body; 2, cooling chamber; 3, separation chamber; 4, gas pipe; 5, gas-liquid mixing inlet; 6, sewage outlet; 7, guide pipe; 8, overflow port; 9, pressure-stabilizing liquid seal pipe; 10, cold air inlet; 11, gas outlet; 12, insulation layer. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiment of the present application clearer, the technical scheme of the embodiment of the present application will be clearly and completely described in conjunction with the drawings of the embodiment of the present application. Obviously, the described embodiment is a part of the embodiment of the present application, not all of the embodiments. Based on the described embodiment of the present application, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of this application.
[0026] Unless otherwise defined, the technical terms or scientific terms used herein shall have the common meanings understood by persons with ordinary skills in the field to which this application belongs. The words "one" or "an" and the like used in the patent application specification and claims of this application do not indicate a quantity limitation, but indicate the existence of at least one.
[0027] The following is combined with Figure 2 This application is described in further detail.
[0028] The embodiment of the present application discloses an integrated gas lift tank.
[0029] Reference Figure 2 An integrated gas lift tank includes a tank body 1. In a feasible embodiment, the tank body 1 can be a columnar tank body 1 of any shape. As a preferred embodiment, in this embodiment, the tank body 1 is cylindrical, the tank body 1 is 700 mm high, and the outer diameter is 60 mm. A cooling chamber 2 and a separation chamber 3 are provided in the tank body 1. The separation chamber 3 is located below the cooling chamber 2 and is not connected to each other. A gas pipe 4 for guiding the separated gas out of the separation chamber 3 is penetrated in the cooling chamber 2, so that the gas lift tank occupies a smaller system space, reduces the size of the system cabinet, saves the cabinet cost, and facilitates the user's on-site installation.
[0030] Reference Figure 2In a further embodiment, a gas-liquid mixing inlet 5 and a sewage outlet 6 connected to the separation chamber 3 are integrally formed on the bottom wall of the tank body 1, and a guide pipe 7 connected to the gas-liquid mixing inlet 5 is installed in the tank body 1; an overflow port 8 connected to the separation chamber 3 is integrally formed on the outer wall of the tank body 1, and the overflow port 8 is arranged on the side of the separation chamber 3 close to the cooling chamber 2, and a pressure-stabilizing liquid sealing pipe 9 connected to the overflow port 8 is installed in the tank body 1, and the pressure-stabilizing liquid sealing pipe 9 extends to the bottom of the separation chamber 3, and the guide pipe 7 extends upward in a direction close to the cooling chamber 2, and the height of the upwardly extending end is lower than the height of the overflow port 8, and a cold air inlet 10 is integrally formed on the outer wall of the tank body 1 on the side of the cooling chamber 2 away from the separation chamber 3;
[0031] In a further embodiment, a 1 / 4NPT internal thread for installing a terminal joint is provided in the gas-liquid mixing inlet 5, a 1 / 2 internal thread for installing a sewage pipe is provided in the sewage outlet 6, a 1 / 2 external thread for installing an overflow pipe is provided on the outer wall of the overflow port 8, and a 1 / 4 external thread for connecting to an external cold air source is provided on the outer wall of the cold air inlet 10.
[0032] Reference Figure 2 In a further embodiment, a gas outlet 11 is provided on the top wall of the tank body 1. In this embodiment, the gas outlet 11 is welded by a 3 / 8 ferrule, the gas pipe 4 is a 3 / 8 pipe, the gas outlet 11 and the gas pipe 4 are coaxially arranged with the tank body 1, one end of the gas pipe 4 extends into the separation chamber 3, and the other end of the gas pipe 4 is adapted to be connected with the gas outlet 11 to conduct the extraction of the separated gas.
[0033] Reference Figure 2 In a further embodiment, a heat-insulating layer 12 is installed on the inner wall of the cooling chamber 2, and the heat-insulating layer 12 is wrapped around the outer periphery of the gas pipe 4 to improve the cooling efficiency.
[0034] The implementation principle of an integrated air lift tank in the embodiment of the present application is:
[0035] The original assembled gas lift device is complicated to assemble, and the units are connected by pipes, which has poor aesthetics and consistency. As a molded product, the integrated gas lift tank has high consistency and simple and beautiful layout. At the same time, the integrated gas lift tank integrates three independent tanks 1 into one tank, which can occupy a smaller system space, reduce the size of the system cabinet, save cabinet costs, and facilitate on-site installation by users.
[0036] The sample liquid of the original gas lift device enters from the top of the extraction tank and is mixed with nitrogen in the middle of the tank with a filler. When the sample liquid flow rate is high, it is easy to get clogged at the filler, causing the liquid to be unable to be discharged but to be discharged from the top with the gas, affecting the normal operation of the subsequent surface process and even risking the liquid being brought into the instrument. The sample water of the integrated gas lift tank enters from the bottom of the tank and is discharged through the pressure-stabilizing liquid seal tube 9, so that the liquid will not be discharged from the upper gas port, ensuring the safety of the subsequent process.
[0037] The gas separated from the separation tank has a high water content. The gas outlet 11 of the separation tank of the original gas lift device is connected to the cooling tank by a pipeline. Condensate is easy to appear in the pipeline. Because the pipeline is long, curved and sloped, it is easy to block the pipeline. The condensate is not easy to discharge and it is easy to cause fluctuations in gas flow. The integrated gas lift tank directly enters the condensation chamber from the separation chamber 3 for cooling. The pipeline is short, the inner diameter is large, and it is a vertical pipeline. The formed condensate can be directly and automatically discharged to the lower separation chamber 3.
[0038] The original cooling tank middle gas outlet 11 pipe is a double-layer structure with a small gap inside the pipe. The condensate produced during the cooling process will be adsorbed on the pipe wall or enter the instrument with the gas. The cooling part of the integrated tank uses a single-layer pipe with a large space, and the condensate produced during the cooling process can easily flow down to the separation chamber 3.
[0039] The original assembled gas lift device is difficult to achieve complete consistency in layout, pipeline direction, and pipeline length during system assembly. Inconsistency in manufacturing will cause uncertainty in product extraction effect, cooling effect, pressure stability and other performance. As a standard product, the integrated gas lift tank is fully integrated in one tank with complete consistency, and its various performances are also completely consistent, which is more convenient in project application and easy to monitor and improve its various indicators.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An integrated air lift tank, characterized in that: The tank body (1) comprises a cooling chamber (2) and a separation chamber (3) provided in the tank body (1), the separation chamber (3) being located below the cooling chamber (2) and not connected to each other, and a gas pipe (4) for guiding the separated gas out of the separation chamber (3) passing through the cooling chamber (2); A gas-liquid mixing inlet (5) and a sewage outlet (6) in communication with the separation chamber (3) are provided on the bottom wall of the tank body (1), and a flow guide pipe (7) in communication with the gas-liquid mixing inlet (5) is provided inside the tank body (1); an overflow port (8) in communication with the separation chamber (3) is provided on the outer wall of the tank body (1), and the overflow port (8) is provided on a side of the separation chamber (3) close to the cooling chamber (2), and a pressure-stabilizing liquid sealing pipe (9) in communication with the overflow port (8) is provided inside the tank body (1); A cold air inlet (10) is provided on the outer wall of the tank body (1) on a side of the cooling chamber (2) facing away from the separation chamber (3).
2. The integrated air lift tank according to claim 1, characterized in that: A gas outlet (11) is provided on the top wall of the tank body (1); one end of the gas pipe (4) is connected to the separation chamber (3); and the other end of the gas pipe (4) is connected to the gas outlet (11).
3. The integrated air lift tank according to claim 2, characterized in that: The tank body (1) is cylindrical, the gas outlet (11) is a 3 / 8 ferrule, the gas pipe (4) is a 3 / 8 pipe, and the tank body (1) is coaxially arranged with the gas outlet (11) and the gas pipe (4).
4. The integrated air lift tank according to claim 3, characterized in that: The tank body (1) has a height of 700 mm and an outer diameter of 60 mm.
5. The integrated air lift tank according to claim 1, characterized in that: The gas-liquid mixing inlet (5) is provided with a 1 / 4NPT internal thread for installing a terminal connector.
6. The integrated air lift tank according to claim 1, characterized in that: The sewage outlet (6) is provided with a 1 / 2 internal thread for installing a sewage pipeline.
7. The integrated air lift tank according to claim 1, characterized in that: The outer wall of the overflow port (8) is provided with a 1 / 2 external thread for installing an overflow pipeline.
8. The integrated air lift tank according to claim 1, characterized in that: The outer wall of the cold air inlet (10) is provided with a 1 / 4 external thread for connecting to an external cold air source.
9. The integrated air lift tank according to claim 1, characterized in that: A heat-insulating layer (12) is provided on the inner wall of the cooling cavity (2).