Dredging device for sewage treatment pipeline
By introducing crushing mechanisms and dredging mechanisms into the sewage treatment pipeline dredging device, the problem of difficulty in clearing dry silt by simple air pressure shock is solved, and efficient and safe dredging of sewage pipelines is achieved.
Patent Information
- Application Number
- CN202421215055.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
After the silt drying device of existing sewage treatment pipelines is difficult to effectively clear the pipeline with simple air pressure shock, resulting in poor dredging effect.
A dredging device for sewage treatment pipelines is designed, including a crushing mechanism and a dredging mechanism. The crushing mechanism crushes and cuts the sludge through a crushing blade driven by a servo motor to form a gap for water injection; the dredging mechanism pushes the water flow through water injection and high air pressure to quickly remove the sludge.
The silt is faulted through the crushing mechanism to make it soft. The dredging mechanism uses high air pressure to accelerate the water flow, significantly improving the dredging effect of sewage pipes and avoiding the safety hazards brought by manual dredging.
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Figure CN222500559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment, in particular to a dredging device for sewage treatment pipelines. Background Art
[0002] Wastewater treatment is the process of purifying sewage to meet the water quality requirements for discharge into a water body or reuse. Wastewater treatment is widely used in construction, agriculture, transportation, energy, petrochemicals, environmental protection, urban landscape, medical care, catering and other fields.
[0003] According to a sewage pipe sludge blockage dredging device disclosed in patent application No. 202223115468.4, its technical solution is to open the nitrogen valve, first the third solenoid valve works, the third solenoid valve is opened, nitrogen is input from the nitrogen main pipe, and is ejected through the third nitrogen gun after passing through the third air inlet pipe. After 10 minutes, the second solenoid valve works, the second solenoid valve is opened, nitrogen is input from the nitrogen main pipe, and is ejected through the second nitrogen gun after passing through the second air inlet pipe. After 10 minutes, the first solenoid valve works, the first solenoid valve is opened, nitrogen is input from the nitrogen main pipe, and is ejected through the first nitrogen gun after passing through the first air inlet pipe. In this way, the nitrogen flushes out the sludge in the sewage pipe, keeps the sewage pipe unobstructed for a long time, and avoids safety accidents during manual dredging. Its technical solution mainly uses nitrogen to perform gas punching on the blocked pipe to facilitate the flushing of the sludge, but when the sludge dries up, it is difficult to dredge the pipe with simple air pressure shock. Therefore, the effect of its technical solution is poor. For this reason, we provide a sewage treatment pipe dredging device to solve this problem. Utility Model Content
[0004] In order to overcome the above-mentioned shortcomings, the utility model aims to provide a technical solution for a sewage treatment pipeline dredging device that can solve the above-mentioned problems.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dredging device for a sewage treatment pipeline, comprising a sewage pool, a water inlet pipe is installed on one side of the sewage pool, one end of the water inlet pipe penetrates the sewage pool and extends to its inner cavity, a crushing mechanism is installed on the upper left side of the inner cavity of the sewage pool, the crushing mechanism is connected to the water inlet pipe, a drainage mechanism is installed on the upper right side of the inner cavity of the sewage pool, and a dredging mechanism is installed on the outer side of the water inlet pipe;
[0006] The crushing mechanism includes a mounting plate, a servo motor, a first rotating shaft, a sealing cylinder, a second rotating shaft, a second crushing blade, a first bevel gear and a second bevel gear. The mounting plate is mounted on the upper left side of the inner cavity of the sewage pool, the servo motor is mounted on the upper end of the mounting plate, the sealing cylinder is connected to the water inlet pipe, the output end of the servo motor is connected to the first rotating shaft, the lower end of the first rotating shaft passes through the sealing cylinder and extends to the inner cavity of the water inlet pipe, the first bevel gear is installed on the outer side of the first rotating shaft, the outer side of the first bevel gear meshes with the second bevel gear, the second rotating shaft is installed in the middle of the second bevel gear, one end of the second rotating shaft passes through the sealing cylinder and is rotatably connected to a bearing seat, the two ends of the bearing seat are connected to the inner cavity of the water inlet pipe through a connecting rod, and the second crushing blades are equidistantly installed on the outer side of the second rotating shaft through a plurality of mounting sleeves.
[0007] As a further solution of the utility model: the upper end of the sealing cylinder is sealingly screwed with an upper cover, and the lower end of the sealing cylinder is sealingly screwed with a lower cover.
[0008] As a further solution of the utility model: the lower end of the first rotating shaft passes through the lower cover and extends to the bottom thereof, and the first crushing blades are equidistantly mounted on the outer side of the first rotating shaft through multiple sets of mounting sleeves.
[0009] As a further solution of the utility model: the dredging mechanism includes a first connecting head, a fixed pipe, a second connecting head and a steel pipe, two first connecting heads are installed on the outside of the water inlet pipe, the first connecting heads are jointly sealed and threadedly connected to the fixed pipe through a flange, a first gate valve and a second gate valve are installed on the outside of the fixed pipe, a second connecting head is installed on the outside of the fixed pipe, a steel pipe is installed on one side of the second connecting head, and a third gate valve and a pressure gauge are installed on the outside of the steel pipe.
[0010] As a further solution of the utility model: a third connecting head is installed on the outer side of the fixed pipe, an upper end of the third connecting head is connected to a water injection pipe, and a fourth gate valve is installed on the outer side of the water injection pipe.
[0011] As a further solution of the utility model: the drainage mechanism includes a base plate, a positioning column, a movable plate, a fixing rod, a float, a connecting plate and a drainage pipe. The base plate is installed on the right side of the inner cavity of the sewage pool. The positioning columns are symmetrically installed on the upper end of the base plate. The upper ends of the positioning columns are movably connected to the movable plate. The upper end of the movable plate is connected to the float through the fixing rod. One side of the movable plate is connected to the drainage pipe through the connecting plate.
[0012] As a further solution of the utility model: the lower end of the drain pipe is connected with a filter, and the upper ends of the positioning columns are installed with limit plates.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The crushing mechanism is used to crush, cut and stir the accumulated sludge at the positions of the first crushing blade and the second crushing blade in the inner cavity of the water inlet pipe, so as to facilitate the fault fracture treatment of the sludge that has lost water, so that gaps are generated between the sludges, and it is convenient to inject water through the dredging mechanism. The higher air pressure drives the water to flow faster and infiltrate the sludge, so that most of the sludge becomes soft under the crushing work of the crushing mechanism, and finally the sewage is transported through the left side of the water inlet pipe, and then the sewage pushes the loose sludge to be discharged, so that the water inlet pipe is quickly dredged, which effectively improves the dredging effect.
[0015] 2. The float floats on the water surface and moves up and down with the rise and fall of the water level. Then the float drives the movable plate, the connecting plate and the drain pipe to move up and down through the fixed rod, thereby effectively avoiding the fixed position of the drain pipe. The lower end of the drain pipe is easily blocked by the precipitated sludge, causing drainage difficulties. The upper end of the drain pipe is connected to the drainage pump, which is convenient for pumping water, and the impurities are further filtered through the designed filter, which effectively improves the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of a half-section three-dimensional structure of the overall part of the utility model;
[0018] Figure 3 It is a half-section view of the water inlet pipe of the utility model and a three-dimensional structural schematic diagram of the dredging mechanism and the crushing mechanism;
[0019] Figure 4 The utility model Figure 3 A schematic diagram of the enlarged structure of the device in part A;
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the drainage mechanism of the utility model.
[0021] The reference numerals and names in the figures are as follows:
[0022] Sewage tank-1, water inlet pipe-2, dredging mechanism-3, first connecting head-31, fixed pipe-32, first gate valve-33, second gate valve-34, second connecting head-35, steel pipe-36, third gate valve-37, pressure gauge-38, third connecting head-39, water injection pipe-310, fourth gate valve-311, crushing mechanism-4, mounting plate-41, servo motor-42, first rotating shaft-43, sealing cylinder-44, upper cover-45, second rotating shaft-46, second crushing blade-47, lower cover-48, first bevel gear-49, first crushing blade-410, second bevel gear-411, drainage mechanism-5, bottom plate-51, positioning column-52, movable plate-53, fixing rod-54, float-55, connecting plate-56, drainage pipe-57, filter-58, limit plate-59. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 A dredging device for sewage treatment pipes includes a sewage pool 1, a water inlet pipe 2 is installed on one side of the sewage pool 1, one end of the water inlet pipe 2 passes through the sewage pool 1 and extends to its inner cavity, and a crushing mechanism 4 is installed on the upper left side of the inner cavity of the sewage pool 1.
[0025] The crushing mechanism 4 is connected to the water inlet pipe 2. The crushing mechanism 4 includes a mounting plate 41, a servo motor 42, a first rotating shaft 43, a sealing cylinder 44, a second rotating shaft 46, a second crushing blade 47, a first bevel gear 49 and a second bevel gear 411. The mounting plate 41 is installed on the upper left side of the inner cavity of the sewage pool 1, the servo motor 42 is installed on the upper end of the mounting plate 41, the sealing cylinder 44 is connected to the water inlet pipe 2, the output end of the servo motor 42 is connected to the first rotating shaft 43, the lower end of the first rotating shaft 43 passes through the sealing cylinder 44 and extends to the inner cavity of the water inlet pipe 2, the first bevel gear 49 is installed on the outer side of the first rotating shaft 43, and the first bevel gear The outer side of 49 meshes with the second bevel gear 411, and the middle part of the second bevel gear 411 is installed with the second rotating shaft 46, one end of the second rotating shaft 46 passes through the sealing cylinder 44 and is rotatably connected with the bearing seat, and the two ends of the bearing seat are connected to the inner cavity of the water inlet pipe 2 through a connecting rod, and the second crushing blade 47 is equidistantly installed on the outer side of the second rotating shaft 46 through multiple mounting sleeves, the upper end of the sealing cylinder 44 is sealingly screwed with the upper cover 45, and the lower end of the sealing cylinder 44 is sealingly screwed with the lower cover 48, the lower end of the first rotating shaft 43 passes through the lower cover 48 and extends to the bottom thereof, and the first crushing blade 410 is equidistantly installed on the outer side of the first rotating shaft 43 through multiple groups of mounting sleeves.
[0026] By starting the servo motor 42, its output end drives the first rotating shaft 43 to rotate, and the first rotating shaft 43 drives the second bevel gear 411 to rotate through the first bevel gear 49, and the second bevel gear 411 drives the second rotating shaft 46 to rotate synchronously, so that the multiple second crushing blades 47 on the outside of the second rotating shaft 46 and the multiple first crushing blades 410 on the outside of the first rotating shaft 43 rotate, so as to facilitate the crushing, cutting and stirring of the accumulated sludge located at the positions of the first crushing blade 410 and the second crushing blade 47 in the inner cavity of the water inlet pipe 2, and facilitate the fault treatment of the sludge that has lost water so as to facilitate subsequent dredging, and the upper cover 45 and the lower cover 48 designed at the upper and lower ends of the sealing cylinder 44 effectively seal and protect the first bevel gear 49 and the second bevel gear 411.
[0027] A dredging mechanism 3 is installed on the outside of the water inlet pipe 2, and the dredging mechanism 3 includes a first connecting head 31, a fixed pipe 32, a second connecting head 35 and a steel pipe 36. Two first connecting heads 31 are installed on the outside of the water inlet pipe 2, and the first connecting heads 31 are both sealed and screwed to the fixed pipe 32 through a flange. A first gate valve 33 and a second gate valve 34 are installed on the outside of the fixed pipe 32. A second connecting head 35 is installed on the outside of the fixed pipe 32, and a steel pipe 36 is installed on one side of the second connecting head 35. A third gate valve 37 and a pressure gauge 38 are installed on the outside of the steel pipe 36. A third connecting head 39 is installed on the outside of the fixed pipe 32, and the upper end of the third connecting head 39 is connected to the water injection pipe 310, and a fourth gate valve 311 is installed on the outside of the water injection pipe 310.
[0028] By opening the first gate valve 33, the second gate valve 34 and the fourth gate valve 311, and closing the third gate valve 37, water is injected through the water injection pipe 310. After the crushing mechanism 4 crushes the sludge, the sludge has been loosened and there are gaps between the soil. Then, after a certain amount of water is injected through the water injection pipe 310, the fourth gate valve 311 is closed, and the air pipe and the steel pipe 36 are sealed and connected through an external air source. When the pressure gauge 38 shows that the air pressure reaches the set value, the third gate valve 37 is opened to facilitate the flow of water through a larger air pressure, effectively improve the flow rate of the accelerated injected water, and facilitate the new injected water to quickly infiltrate the sludge. Most of the sludge becomes soft under the crushing work of the crushing mechanism 4. Then, the first gate valve 33, the second gate valve 34 and the third gate valve 37 are closed, and then sewage is transported through the left side of the water inlet pipe 2, and the sewage pushes the loosened sludge to be discharged, so that the water inlet pipe 2 is quickly dredged, and the dredging effect is effectively improved.
[0029] A drainage mechanism 5 is installed on the upper right side of the inner cavity of the sewage pool 1. The drainage mechanism 5 includes a bottom plate 51, a positioning column 52, a movable plate 53, a fixing rod 54, a float 55, a connecting plate 56 and a drainage pipe 57. The bottom plate 51 is installed on the right side of the inner cavity of the sewage pool 1. The positioning columns 52 are symmetrically installed on the upper end of the bottom plate 51. The upper ends of the positioning columns 52 are movably connected to the movable plate 53. The upper end of the movable plate 53 is connected to the float 55 through the fixing rod 54. One side of the movable plate 53 is connected with a drainage pipe 57 through a connecting plate 56. The lower end of the drainage pipe 57 is connected to a filter 58. The upper ends of the positioning columns 52 are all installed with limiting plates 59.
[0030] The float 55 floats on the water surface and moves up and down with the rise and fall of the water level. Then, the float 55 drives the movable plate 53, the connecting plate 56 and the drain pipe 57 to move up and down through the fixing rod 54, thereby effectively avoiding the position of the drain pipe 5 being fixed. The lower end of the drain pipe 5 is easily blocked by the precipitated sludge, causing drainage difficulties. The upper end of the drain pipe 57 is connected to the drainage pump, which facilitates the pumping and drainage of the treated sewage in the sewage pool, and the impurities are further filtered through the designed filter 58, which effectively improves the use effect. The movable plate 53 moves up and down stably under the limiting action of the positioning column 52, thereby effectively ensuring the stable up and down movement of the float 55.
[0031] Working principle: The utility model is connected to the servo motor 42 through an external controller. When in use, the servo motor 42 is turned on, and the output end of the servo motor 42 drives the first rotating shaft 43 to rotate, and the first rotating shaft 43 drives the second bevel gear 411 to rotate through the first bevel gear 49, and the second bevel gear 411 drives the second rotating shaft 46 to rotate synchronously, and then the multiple second crushing blades 47 on the outside of the second rotating shaft 46 and the multiple first crushing blades 410 on the outside of the first rotating shaft 43 rotate, so as to facilitate the crushing, cutting and stirring of the accumulated sludge at the positions of the first crushing blade 410 and the second crushing blade 47 in the inner cavity of the water inlet pipe 2, and facilitate the fault treatment of the sludge that has lost water for subsequent dredging, and the upper cover 45 and the lower cover 48 designed at the upper and lower ends of the sealing cylinder 44 effectively seal and protect the first bevel gear 49 and the second bevel gear 411, and then open the first gate valve 33 and the second gate valve 34 to And the fourth gate valve 311, and close the third gate valve 37, and inject water through the water injection pipe 310. After the crushing mechanism 4 crushes the sludge, the sludge has been loosened and there are gaps between the soil. Then, after a certain amount of water is injected through the water injection pipe 310, the fourth gate valve 311 is closed, and the air pipe and the steel pipe 36 are sealed and connected through an external air source. When the pressure gauge 38 shows that the air pressure reaches the set value, the third gate valve 37 is opened to facilitate the flow of water through a larger air pressure, effectively improve the flow rate of the accelerated injected water, and facilitate the new injected water to quickly infiltrate the sludge. Most of the sludge becomes soft under the crushing work of the crushing mechanism 4. Then, the first gate valve 33, the second gate valve 34 and the third gate valve 37 are closed, and then the sewage is transported through the left side of the water inlet pipe 2, and the sewage pushes the loosened sludge to be discharged, so that the water inlet pipe 2 is quickly dredged, effectively improving the dredging effect.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A sewage treatment pipe dredging device, characterized in that: It comprises a sewage pool (1), a water inlet pipe (2) is installed on one side of the sewage pool (1), one end of the water inlet pipe (2) passes through the sewage pool (1) and extends to the inner cavity thereof, a crushing mechanism (4) is installed on the upper left side of the inner cavity of the sewage pool (1), the crushing mechanism (4) is connected to the water inlet pipe (2), a drainage mechanism (5) is installed on the upper right side of the inner cavity of the sewage pool (1), and a dredging mechanism (3) is installed on the outer side of the water inlet pipe (2); The crushing mechanism (4) comprises a mounting plate (41), a servo motor (42), a first rotating shaft (43), a sealing cylinder (44), a second rotating shaft (46), a second crushing blade (47), a first bevel gear (49) and a second bevel gear (411). The mounting plate (41) is mounted on the upper left side of the inner cavity of the sewage pool (1). The servo motor (42) is mounted on the upper end of the mounting plate (41). The sealing cylinder (44) is connected to the water inlet pipe (2). The output end of the servo motor (42) is connected to the first rotating shaft (43). The lower end of the first rotating shaft (43) is connected to the first rotating shaft (43). The first rotating shaft (43) passes through the sealing cylinder (44) and extends to the inner cavity of the water inlet pipe (2). A first bevel gear (49) is installed on the outer side of the first rotating shaft (43). The outer side of the first bevel gear (49) meshes with a second bevel gear (411). A second rotating shaft (46) is installed in the middle of the second bevel gear (411). One end of the second rotating shaft (46) passes through the sealing cylinder (44) and is rotatably connected to a bearing seat. Both ends of the bearing seat are connected to the inner cavity of the water inlet pipe (2) via a connecting rod. Second crushing blades (47) are equidistantly installed on the outer side of the second rotating shaft (46) via a plurality of mounting sleeves.
2. A sewage treatment pipe dredging device according to claim 1, characterized in that: The upper end of the sealing cylinder (44) is sealingly screwed with an upper cover (45), and the lower end of the sealing cylinder (44) is sealingly screwed with a lower cover (48).
3. A sewage treatment pipe dredging device according to claim 2, characterized in that: The lower end of the first rotating shaft (43) passes through the lower cover (48) and extends to below it, and first crushing blades (410) are equidistantly mounted on the outer side of the first rotating shaft (43) via multiple sets of mounting sleeves.
4. A sewage treatment pipe dredging device according to claim 1, characterized in that: The dredging mechanism (3) comprises a first connecting head (31), a fixed pipe (32), a second connecting head (35) and a steel pipe (36). Two first connecting heads (31) are installed on the outside of the water inlet pipe (2). The first connecting heads (31) are both sealed and screwed to the fixed pipe (32) through a flange. A first gate valve (33) and a second gate valve (34) are installed on the outside of the fixed pipe (32). A second connecting head (35) is installed on the outside of the fixed pipe (32). A steel pipe (36) is installed on one side of the second connecting head (35). A third gate valve (37) and a pressure gauge (38) are installed on the outside of the steel pipe (36).
5. A sewage treatment pipe dredging device according to claim 4, characterized in that: A third connecting head (39) is installed on the outside of the fixed pipe (32), an upper end of the third connecting head (39) is connected to a water injection pipe (310), and a fourth gate valve (311) is installed on the outside of the water injection pipe (310).
6. A sewage treatment pipe dredging device according to claim 1, characterized in that: The drainage mechanism (5) comprises a bottom plate (51), a positioning column (52), a movable plate (53), a fixing rod (54), a floating ball (55), a connecting plate (56) and a drainage pipe (57). The bottom plate (51) is installed on the right side of the inner cavity of the sewage pool (1). The positioning column (52) is symmetrically installed on the upper end of the bottom plate (51). The upper ends of the positioning columns (52) are movably connected to the movable plate (53). The upper end of the movable plate (53) is connected to the floating ball (55) via the fixing rod (54). One side of the movable plate (53) is connected to the drainage pipe (57) via the connecting plate (56).
7. A sewage treatment pipe dredging device according to claim 6, characterized in that: The lower end of the drainage pipe (57) is connected to a filter (58), and the upper ends of the positioning columns (52) are each installed with a limiting plate (59).
Citation Information
Patent Citations
Dredging device for sludge blockage of sewage pipeline
CN219060303U