High-crack-resistance roof waterproof heat preservation structure

By using high-ductile concrete leveling layer and protective layer in the roof waterproof and insulation structure, combining waterproof coatings and coils, the problems of easy cracking in traditional structures and high consumables are solved, efficient waterproofing and insulation effects are achieved, and construction time is saved Material.

CN222500804UActive Publication Date: 2025-02-18SHANGHAI ERSHIYE CONSTR CO LTD +2
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Patent Information

Application Number
CN202420465004.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-02-18
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The cement mortar leveling layer and protective layer of traditional roof waterproof and insulation structure are prone to cracking, resulting in water leakage and insulation effects. At the same time, the thickness design is large, there are many consumables and a long construction time.

Method used

High ductile concrete is used as the leveling layer and protective layer, and waterproof coatings and waterproof coils are installed on the top, combining the high strength and high toughness of high ductile concrete to reduce the pressure and consumables of the structural layer.

Benefits of technology

It improves the roof's water leakage protection and thermal insulation effect, reduces consumables and construction time, reduces the pressure on the structural layer, and has the advantage of being beautiful without decoration.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a high-crack-resistance roof waterproof heat preservation structure which comprises a slope making layer arranged on the top of a structural layer, a high-ductility concrete leveling layer is arranged on the top of the slope making layer, two waterproof coatings are painted on the top of the high-ductility concrete leveling layer, waterproof coiled materials are arranged on the tops of the two waterproof coatings, and the waterproof coiled materials are arranged on the top of the high-ductility concrete leveling layer. A heat preservation layer is arranged on the top of the waterproof roll, and a high-ductility concrete protection layer is arranged on the top of the heat preservation layer. The high-ductility concrete leveling layer and the high-ductility concrete protection layer are both made of high-ductility concrete, the high-ductility concrete leveling layer and the high-ductility concrete protection layer have high strength, high toughness, high crack resistance and high damage resistance, the high-ductility concrete protection layer is not prone to cracking, the water leakage prevention capacity of the roof is greatly improved, and meanwhile the heat preservation effect of the heat preservation layer is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of construction, in particular to a high crack-resistant roof waterproof and thermal insulation structure. Background Art

[0002] The roof waterproofing and thermal insulation structure is related to the living environment and living conditions of people. It is an extremely important part of building protection and has a decisive influence on the durability and service life of the building.

[0003] The leveling layer and protective layer of the traditional roof waterproofing and insulation structure are both made of cement mortar. The cement mortar has insufficient adhesion. After being exposed to the sun and rain for a long time, the protective layer is very easy to crack, causing roof leakage. At the same time, water vapor entering the insulation layer will also affect the insulation effect of the insulation layer.

[0004] In addition, in order to ensure the strength of the traditional roof waterproofing and thermal insulation structure, the leveling layer and the protective layer are designed to be thicker, which causes the structural layer to bear greater pressure and consume more materials. At the same time, for the sake of aesthetics, it is necessary to apply a layer of acrylic reflective paint on the surface of the protective layer, which takes a long time to construct. Utility Model Content

[0005] The main purpose of the utility model is to propose a highly crack-resistant roof waterproof and thermal insulation structure, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A highly crack-resistant roof waterproof and thermal insulation structure comprises a slope layer arranged on the top of a structural layer, a high-ductility concrete leveling layer is arranged on the top of the slope layer, two layers of waterproof coatings are applied on the top of the high-ductility concrete leveling layer, a waterproof coiled material is arranged on the top of the two layers of waterproof coatings, an insulation layer is arranged on the top of the waterproof coiled material, and a high-ductility concrete protective layer is arranged on the top of the insulation layer.

[0008] Preferably, a cast-in-place concrete plug is provided on the edge of the thermal insulation layer on the waterproof coiled material, and a waterproof sealant is provided between the cast-in-place concrete plug and the high-ductility concrete protective layer.

[0009] Preferably, the material of the slope leveling layer is lightweight aggregate concrete.

[0010] Preferably, the waterproof coating is a water-based rubber asphalt waterproof coating.

[0011] Preferably, the waterproof membrane is a polymer-modified asphalt waterproof membrane.

[0012] The utility model provides a highly crack-resistant roof waterproof and thermal insulation structure, which has the following beneficial effects:

[0013] 1. The high-ductility concrete leveling layer and the high-ductility concrete protective layer of the utility model are both high-ductility concrete, which have high strength, high toughness, high crack resistance and high damage resistance. The high-ductility concrete protective layer is not easy to crack, which greatly improves the anti-leakage ability of the roof and ensures the thermal insulation effect of the thermal insulation layer.

[0014] 2. The thickness of cement mortar in traditional protective layer and leveling layer is 3-4cm, while the thickness of high-ductility concrete protective layer and high-ductility concrete leveling layer of the utility model can reach 1-1.5cm, which reduces consumables and reduces the pressure on the structural layer. At the same time, high-ductility concrete has the advantages of being beautiful and requiring no decoration. It can also save acrylic reflective coating on the surface of high-ductility concrete protective layer, saving construction time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model of a highly crack-resistant roof waterproof and thermal insulation structure.

[0016] In the figure: 1. Slope layer; 2. High-ductility concrete leveling layer; 3. Waterproof coating; 4. Waterproof membrane; 5. Insulation layer; 6. High-ductility concrete protective layer; 7. Waterproof sealant; 8. Cast-in-place concrete plug. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings of the utility model.

[0018] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0021] Examples, such as Figure 1 As shown, a highly crack-resistant roof waterproof and thermal insulation structure comprises a slope layer 1 arranged on the top of a structural layer, a high-ductility concrete leveling layer 2 is arranged on the top of the slope layer 1, two layers of waterproof coating 3 are applied on the top of the high-ductility concrete leveling layer 2, a waterproof membrane 4 is arranged on the top of the two layers of waterproof coating 3, a thermal insulation layer 5 is arranged on the top of the waterproof membrane 4, and a high-ductility concrete protective layer 6 is arranged on the top of the thermal insulation layer 5.

[0022] The high-ductility concrete leveling layer 2 and the high-ductility concrete protective layer 6 are both cast with high-ductility concrete. The high-ductility concrete (also called "ECC") is "Erye ECC" of Erye Special Materials, and the patent application number is CN202210668835.9. It is an existing product. Compared with other types of ECC, it has the advantages of good fiber dispersion, easy mixing, stable quality, high bonding strength and excellent durability. The ECC used in the roof waterproofing and thermal insulation structure has the characteristics of excellent workability and easy on-site mixing after special proportioning, and the production process is simple and the production cost is low.

[0023] The high-ductility concrete leveling layer 2 and the high-ductility concrete protective layer 6 of the utility model are both high-ductility concrete, which have high strength, high toughness, high crack resistance and high damage resistance. The high-ductility concrete protective layer 6 is not easy to crack, which greatly improves the waterproofing ability of the roof and ensures the insulation effect of the insulation layer 5. The cement mortar thickness of the traditional protective layer and leveling layer is 3-4cm, while the high-ductility concrete protective layer 6 and the high-ductility concrete leveling layer 2 of the utility model use high-ductility concrete with a thickness of 1-1.5cm, which reduces consumables and reduces the pressure on the structural layer. At the same time, the high-ductility concrete has the advantages of being beautiful and not requiring decoration, and the acrylic reflective coating on the surface of the high-ductility concrete protective layer 6 can be omitted, saving construction time.

[0024] In a specific embodiment, a cast-in-place concrete plug 8 is provided on the edge of the insulation layer 5 on the waterproof membrane 4, and a waterproof sealant 7 is provided between the cast-in-place concrete plug 8 and the high-ductility concrete protective layer 6. The cast-in-place concrete plug 8 and the waterproof sealant 7 seal the edges of the insulation layer 5 and the high-ductility concrete protective layer 6 to further improve the waterproof ability of the roof.

[0025] In a specific embodiment, the material of the slope leveling layer 1 is lightweight aggregate concrete.

[0026] In a specific embodiment, the waterproof coating 3 is a water-based rubber asphalt waterproof coating 3.

[0027] In a specific embodiment, the waterproof membrane 4 is a polymer-modified asphalt waterproof membrane 4.

[0028] The utility model also provides a construction method of a high crack-resistant roof waterproof insulation structure, comprising the following steps:

[0029] S1. Clean the surface of the structural layer: remove loose parts, stains and other substances that are not conducive to bonding on the concrete surface;

[0030] S2: Casting of slope layer 1: LC5.0 lightweight aggregate concrete is used as slope layer 1 on the top of the structural layer, and the slope of slope layer 1 is 2%;

[0031] S3: pouring high ductility concrete leveling layer 2: using high ductility concrete to level the top of the slope layer 1 to form a high ductility concrete leveling layer 2, the thickness of the high ductility concrete leveling layer 2 is 10 mm;

[0032] S4: Laying waterproof coating 3: After the high-ductility concrete leveling layer 2 is finally set, apply two coats of water-based rubber asphalt waterproof coating 3 on the top thereof, ensuring the thickness of each coat of waterproof coating 3;

[0033] S5: Laying waterproofing membrane 4: After the waterproof coating 3 is dry, cover the top with polymer modified asphalt waterproofing membrane 4. The laid membrane should be flat and straight, with accurate overlap dimensions and no distortion or wrinkles;

[0034] S6: Laying insulation layer 5: Lay insulation board on the top of waterproof membrane 4 to form insulation layer 5. The construction should comply with the staggered joints of adjacent panels, the joints of the upper and lower layers of the layered panels should be staggered, and the gaps between the panels should be filled tightly with the same material.

[0035] S7: Seal the edge of the insulation board: Use cast-in-place concrete plugs 8 to seal the edge of the insulation board, and then apply 30mm wide waterproof sealant 7;

[0036] S8: Casting of high-ductility concrete protective layer 6: High-ductility concrete is cast on the top of the insulation layer 5 to form a high-ductility concrete protective layer 6. The thickness of the high-ductility concrete protective layer 6 is 10 mm. Before construction, pay attention to cleaning the scum on the surface. Sprinkle water to moisten it the day before to prevent surface cracking. The high-ductility concrete surface is provided with partition joints with a spacing of 6 m.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A highly crack-resistant roof waterproof and thermal insulation structure, characterized in that: It comprises a slope leveling layer arranged on the top of the structural layer, a high-ductility concrete leveling layer arranged on the top of the slope leveling layer, two coats of waterproof coatings applied on the top of the high-ductility concrete leveling layer, a waterproof membrane arranged on the top of the two coats of waterproof coatings, an insulation layer arranged on the top of the waterproof membrane, and a high-ductility concrete protective layer arranged on the top of the insulation layer.

2. A highly crack-resistant roof waterproof insulation structure according to claim 1, characterized in that: A cast-in-place concrete plug is arranged on the edge of the thermal insulation layer on the waterproof coiled material, and a waterproof sealant is arranged between the cast-in-place concrete plug and the high-ductility concrete protective layer.

3. A highly crack-resistant roof waterproof and thermal insulation structure according to claim 1, characterized in that: The material of the slope leveling layer is lightweight aggregate concrete.

4. A highly crack-resistant roof waterproof and thermal insulation structure according to claim 1, characterized in that: The waterproof coating is a water-based rubber asphalt waterproof coating.

5. The highly crack-resistant roof waterproof and thermal insulation structure according to claim 1, characterized in that: The waterproof roll material is a polymer modified asphalt waterproof roll material.

Citation Information

Patent Citations

  • A high-ductility concrete composite material and its preparation method

    CN115108778B