Intelligent working fluid level monitoring device based on Internet of Things

By designing an IoT intelligent dynamic fluid level monitoring device, the existing oilfield low-pressure testing equipment is solved, automated testing and data analysis are realized, testing efficiency and data security are improved, and digital management is achieved.

CN222501713UActive Publication Date: 2025-02-18JUANCHENG MODERN EXPERIMENTAL INSTR CO LTD
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Patent Information

Application Number
CN202421110648.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-18
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing low-pressure testing technology equipment in the oil field is bulky and intelligent, the test data storage and analysis efficiency is low, and it relies on manual operation and analysis, and the data security and timeliness are insufficient.

Method used

Design an IoT intelligent dynamic fluid level monitoring device, including a housing, a micro air pump, an air chamber, a control valve, a battery, a microvoice and a communication module, and realizes automated testing, data storage and analysis through an explosion-proof tablet computer, supporting wireless Communication and cloud platform data sharing.

Benefits of technology

It realizes the machine flexibility of the equipment, which is easy for testers to carry, automatically completes the selection of pound signs, parameter setting and measurement, and automatically stores and analyzes data, improving the efficiency of testing work and the security and timeliness of data, and achieving the level of digital management.

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Abstract

The utility model discloses an internet-of-things intelligent working fluid level monitoring device, the top end of a shell is provided with a charging port, a switch and an air inlet, the shell is internally provided with a miniature air pump, an air chamber, a control valve, a battery, a micro-sound device and a communication module, the miniature air pump is connected with the air chamber, the control valve is installed on an air outlet pipe of the air chamber, and the communication module is connected with the battery. The micro air pump, the control valve, the micro sound device and the communication module are all electrically connected with the battery; a screw thread is arranged at the lower end of the shell, and one side of the shell is connected with an anti-explosion tablet computer through a communication cable; the device is ingenious in structure and convenient to carry by testers, an integrated microphone, a control valve, a miniature air compression pump, an air chamber, a control circuit, a battery, a communication module and other components are arranged in a host, and after the host is installed on a well, well number selection, one-key parameter setting and automatic measurement are automatically completed through automatic positioning of a flat plate; after measurement is completed, automatic storage, software automatic analysis processing (replacing personnel analysis), timely uploading and network data sharing are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil field testing, and in particular to an Internet of Things intelligent dynamic liquid level monitoring device. Background Art

[0002] The dynamic liquid level of an oil well is an important indicator of the fluid supply capacity of the oilfield formation. Timely mastering of the dynamic liquid level and reasonable adjustment of the submergence of the oil pump to stabilize the suction pressure of the oil pump within a reasonable range are important measures to improve the working efficiency of the oil well, ensure stable production of the oil well, and save energy and reduce emissions.

[0003] In the field of low-pressure testing of domestic oil and gas fields, for many years, various instrument manufacturers have not made any essential breakthroughs in technology and testing methods, and the testing methods and processes are basically the same. Around 2000, some manufacturers gradually changed the thermal paper recording method to data storage and display; after 2010, due to safety and other reasons, various instrument manufacturers eliminated the gunpowder acoustic bomb firing mode that had been used, and changed it to high-pressure nitrogen or casing gas firing, digital storage, and software automatic analysis. This testing mode has continued to this day.

[0004] The low-pressure test work on site requires at least two people to complete. The equipment is bulky and has low intelligence. The settings of various instrument parameters are all manually operated by testers, which requires personnel to have high field testing experience. The test data is stored in portable instruments, and the security and timeliness cannot be effectively guaranteed. Sometimes it takes a lot of time to find the well location on site. The data of the field test needs to be transferred to the computer in time after the tester returns from the well site, and then manually analyzed, sorted and calculated by the data analyst, and then a data report is formed and uploaded to the database or printed. The entire test and analysis process has low work efficiency, and the accuracy of the data depends entirely on the responsibility and professional level of the test and analysis personnel. Utility Model Content

[0005] The purpose of the utility model is to provide an Internet of Things intelligent dynamic liquid level monitoring device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an Internet of Things intelligent dynamic liquid level monitoring device, which includes a shell, a charging port, a switch and an air inlet are arranged on the top of the shell, a micro air pump, an air chamber, a control valve, a battery, a microphone and a communication module are arranged in the shell, the micro air pump is connected to the air chamber, the control valve is installed on the air outlet pipe of the air chamber, and the micro air pump, the control valve, the microphone and the communication module are all electrically connected to the battery; a thread is arranged on the lower end of the shell, and an explosion-proof tablet computer is connected to one side of the shell through a communication cable.

[0007] Preferably, the explosion-proof tablet computer is electrically connected to a communication module, and the communication module exchanges control signals and input and output signals with the micro air pump, the control valve, and the micro-sound device through cables.

[0008] Preferably, the charging port is electrically connected to a battery, and the switch is connected in series to a main power supply line of the battery.

[0009] Preferably, the air outlet pipe of the air chamber extends downward to the interface between the thread and the shell.

[0010] Beneficial effects: Compared with the prior art, the beneficial effects of the utility model are: the machine is made smart and easy to carry for testers. The main unit has built-in integrated microphones, control valves, micro air compression pumps, air chambers, control circuits, batteries, communication modules and other components. After being installed on the well, it can automatically locate through the tablet, automatically complete the well number selection, set parameters with one button, and start automatic measurement. After the measurement is completed, it can realize automatic storage, automatic software analysis and processing (instead of human analysis), timely upload, and network data sharing, which will elevate daily testing work to the level of digital management, which is equivalent to the application effect of having installed a digital liquid level. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of an Internet of Things intelligent dynamic liquid level monitoring device proposed by the utility model.

[0012] In the attached figure: 1-shell, 2-charging port, 3-switch, 4-air inlet, 5-micro air pump, 6-air chamber, 7-control valve, 8-battery, 9-microphone, 10-communication module, 11-thread, 12-explosion-proof tablet computer. DETAILED DESCRIPTION

[0013] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0014] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0015] Example

[0016] Please refer to the drawings of the specification. In the embodiment of the utility model, an IoT intelligent dynamic liquid level monitoring device includes a shell 1. A charging port 2, a switch 3 and an air inlet 4 are arranged on the top of the shell 1. The charging port 2 is electrically connected to a battery 8. The switch 3 is connected in series to the main power supply line of the battery 8. A micro air pump 5, an air chamber 6, a control valve 7, a battery 8, a microphone 9 and a communication module 10 are arranged in the shell 1. The micro air pump 5 is connected to the air chamber 6. The control valve 7 is installed on the air outlet pipe of the air chamber 6. The air outlet pipe of the air chamber 6 extends downward to the interface between the thread 11 and the shell 1, and the micro air pump 5, the control valve 7, the microphone 9 and the communication module 10 are all electrically connected to the battery 8; the lower end of the shell 1 is provided with a thread 11, and one side of the shell 1 is connected to an explosion-proof tablet computer 12 through a communication cable; the explosion-proof tablet computer 12 is electrically connected to the communication module 10, and the communication module 10 and the micro air pump 5, the control valve 7, the microphone 9 realize the exchange of control signals and input and output signals through cables.

[0017] Based on the working principle of echo reflection, the instrument is installed at the test wellhead through the thread 11, and the air chamber 6 is deflated to generate a sound wave pulse. When the test sound wave pulse propagates in the gas medium, it will generate a reflection pulse when it encounters the phonetic symbol, the joint hoop and the liquid surface. The sound pulse is received by the micro-phone 9 and converted into an electrical signal. The control circuit in the explosion-proof tablet computer 12 performs digital processing, and the propagation speed of the sound wave pulse and the reflection time of the reflection pulse can be accurately measured, thereby obtaining the distance between the liquid surface and the wellhead. The test results and curve graphics are stored in the data storage of the control circuit. The communication function of the control circuit can be used to transmit the test results and curve graphics to the explosion-proof tablet computer 12 by wired or wireless communication, and then transmitted to the computer in the oilfield control center through the 4G network.

[0018] Main structure and function of hardware

[0019] (1) Use explosion-proof tablet computers to replace traditional test hosts;

[0020] (2) Use a portable explosion-proof liquid level gauge to replace the traditional air gun and nitrogen cylinder;

[0021] (3) Using LORA to achieve wireless communication between the flat panel, power diagram, and liquid level sensor;

[0022] (4) Use three-in-one displacement sensor to ensure the accuracy of power diagram displacement;

[0023] (5) Field test data is uniformly uploaded to the cloud platform for unified storage and automatic analysis.

[0024] Main features of the software

[0025] (1) Automatically identify well names through well site coordinates without manual input;

[0026] (2) The tablet has a built-in artificial intelligence (AI) algorithm that can automatically test and analyze test results on site;

[0027] (3) The server-side software automatically generates reports, saving technicians’ time in data aggregation and report processing;

[0028] (4) Test data is directly uploaded to the server, which improves the management level and realizes digital management;

[0029] (5) The powerful software system automatically generates reports, automatically analyzes and diagnoses, and issues timely warnings, thereby freeing up manpower to the greatest extent possible and giving full play to the huge advantages of digital management;

[0030] (6) Integrate multiple communication tools so that customers can communicate at any time and any place, including computers, mobile phones, and tablets, and communicate across screens.

[0031] In the utility model, the machine is made smart and easy for testers to carry. The main machine has built-in integrated microphones, control valves, micro air compression pumps, air chambers, control circuits, batteries, communication modules and other components. After being installed on the well, it can automatically locate through the tablet, automatically complete the well number selection, set parameters with one button, and start automatic measurement. After the measurement is completed, it can realize automatic storage, automatic software analysis and processing (instead of human analysis), timely upload, and network data sharing, which will elevate daily testing work to the level of digital management, which is equivalent to the application effect of having installed a digital liquid level.

[0032] The above specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0033] In the description of the present invention, it is necessary to understand that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

Claims

1. An IoT intelligent dynamic liquid level monitoring device, characterized in that: The invention comprises a shell (1), wherein the top of the shell (1) is provided with a charging port (2), a switch (3) and an air inlet (4), wherein the shell (1) is provided with a micro air pump (5), an air chamber (6), a control valve (7), a battery (8), a micro-sound device (9) and a communication module (10), wherein the micro air pump (5) is connected to the air chamber (6), the control valve (7) is installed on the air outlet pipe of the air chamber (6), and the micro air pump (5), the control valve (7), the micro-sound device (9) and the communication module (10) are all electrically connected to the battery (8); a thread (11) is provided at the lower end of the shell (1), and an explosion-proof tablet computer (12) is connected to one side of the shell (1) via a communication cable.

2. According to claim 1, the intelligent dynamic liquid level monitoring device of the Internet of Things is characterized by: The explosion-proof tablet computer (12) is electrically connected to the communication module (10), and the communication module (10) and the micro air pump (5), the control valve (7), and the micro-sound device (9) exchange control signals and input and output signals via cables.

3. The IoT intelligent dynamic liquid level monitoring device according to claim 1 is characterized in that: The charging port (2) is electrically connected to the battery (8), and the switch (3) is connected in series to the main power supply line of the battery (8).

4. The IoT intelligent dynamic liquid level monitoring device according to claim 1, characterized in that: The air outlet pipe of the air chamber (6) extends downward to the interface between the thread (11) and the housing (1).