Silencer for dust removal fan of sintering furnace

By combining the electrostatic adsorption mesh plate and dust filter plate in the muffler of the sintering furnace dust collector, the air flow is guided by using the fan air outlet docking pipe, which solves the problem of muffler failure and inconvenient filter cleaning caused by dust accumulation, and effectively reduces noise and improve production efficiency.

CN222502203UInactive Publication Date: 2025-02-18QIDONG CHANGXIN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202421040434.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The dust collector fan generates a lot of noise during operation, and the existing muffler fails after dust accumulates, and the filter needs to be cleaned frequently, which affects the production progress.

Method used

A muffler used for dust removal fan of sintering furnace is designed. The combination of electrostatic adsorption mesh plate and dust removal filter plate is used to guide the airflow through the fan air outlet docking pipe. Dust accumulates on the dust removal filter plate and electrostatic adsorption mesh plate and passes regularly. Clean the dust on the dust filter board.

Benefits of technology

It effectively reduces fan noise, reduces the cleaning frequency of electrostatic adsorption mesh plates, simplifies the operation process, avoids the inconvenience of manually cleaning the dust filter plates regularly, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silencers, in particular to a silencer for a dust removal fan of a sintering furnace, which comprises an air outlet pipe, the lower side of the air outlet pipe is fixedly connected with a resistance piece type silencer, the lower surface of the resistance piece type silencer is fixedly provided with a connecting box, and an electrostatic adsorption screen plate is arranged in the connecting box. A supporting shell is fixedly connected to the lower surface of the electrostatic adsorption net plate, a dust removal filter plate is fixedly installed in the middle of the supporting shell, brush plates are fixedly connected to the two sides of the dust removal filter plate, and a fan air outlet butt joint pipe is arranged on one side of each brush plate; the dust removal device has the beneficial effects that in the airflow rising process, most dust in airflow is attached to the dust removal filter plate, the other part of dust is adsorbed by the electrostatic adsorption net plate, and the dust attached to the dust removal filter plate is removed through reciprocating motion of the brush plate at set intervals; great inconvenience caused by regular manual cleaning of the dust removal filter plate is avoided, and the technical problem of inconvenience in dust removal in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mufflers, in particular to a muffler used for a dust removal fan of a sintering furnace. Background Art

[0002] A muffler is a device that allows air to pass through and can reduce the noise of the air flow to a certain extent. It uses methods such as installing sound-absorbing materials in the exhaust pipe or suddenly expanding the cross-sectional area of ​​the device to quickly dissipate or reflect noise energy to limit noise propagation.

[0003] In the prior art, since the dust removal fan of the sintering furnace is accompanied by a lot of noise during operation, forming noise pollution and affecting people's lives, it is necessary to install a muffler at the air inlet or outlet of the fan to reduce the noise of the fan. However, when the natural wind or air flow in the workshop is introduced by the fan, the gas often contains a large amount of dust. After entering the muffler, it will enter the muffler hole, and then accumulate and block the muffler cotton, which greatly reduces the muffler effect. The existing technical solution is mainly to install a filter at the air inlet of the muffler to intercept the dust in the air flow so that the dust cannot enter the muffler.

[0004] However, due to the large air intake and high wind pressure of the fan, dust is easily adsorbed on the filter and is difficult to fall naturally. Therefore, the fan needs to be shut down every short period of time, and workers need to disassemble the filter for cleaning. Disassembly and installation of the filter is rather troublesome and greatly affects working hours and production progress. Utility Model Content

[0005] The utility model aims to provide a muffler for a dust removal fan of a sintering furnace to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a muffler for a sintering furnace dust removal fan, comprising an outlet pipe, a baffle-type muffler is fixedly connected to the lower side of the outlet pipe, a connection box is fixedly installed on the lower surface of the baffle-type muffler, and an electrostatic adsorption mesh plate is arranged in the connection box.

[0007] The lower surface of the electrostatic adsorption mesh plate is fixedly connected to a supporting shell, a dust filter plate is fixedly installed in the middle of the supporting shell, brush plates are fixedly connected to the lower side of the dust filter plate on both sides, and a fan air outlet butt joint pipe is arranged on one side of the brush plate.

[0008] Preferably, a rain shield is fixedly connected to the top of the barrier-type silencer, a side wall of the electrostatic adsorption mesh plate is slidably connected to the inner wall of the connection box, and a fixing block is fixedly connected to the outer wall of the connection box.

[0009] Preferably, a moving block is installed in the fixed block and is slidably connected to the moving block. A plug rod is fixedly connected to one side of the moving block. The plug rod is slidably plugged into the connection box and the electrostatic adsorption mesh plate. A spring is fixedly installed between the other side of the moving block and the inner wall of the fixed block.

[0010] Preferably, a first slide groove is provided on the upper surface of the movable block, a clamping groove is provided on one side of the first slide groove, a second slide groove is provided on one side of the clamping groove, a limiting rod is provided on one side of the spring, one end of the limiting rod is slidably connected to the first slide groove, the clamping groove and the second slide groove through a pin shaft, and the other end of the limiting rod is rotationally connected to the fixed block through a pin shaft.

[0011] Preferably, one end of the fan air outlet butt joint pipe is fixedly sleeved in the support shell, support frames are fixedly installed on both sides of the support shell, a driving gear is arranged in the support frame, and driven gears are meshed on both sides of the driving gear.

[0012] Preferably, a rotating shaft is fixedly sleeved inside the driving gear and the driven gear, the rotating shaft is sleeved inside the support frame and is rotatably connected to the support frame, and a half gear is arranged on the lower side of the driven gear.

[0013] Preferably, the half gear is fixedly sleeved on the rotating shaft, a rack block is meshed on one side of the half gear, the rack block is slidingly connected to the support frame, the two ends of the brush plate are fixedly connected to the rack block, a dust exhaust box is fixedly connected to the middle bottom of the support shell, and the brush plate is slidingly connected to the inner wall of the support shell.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model discloses a muffler for dust removal fan of sintering furnace, through fixed connection between fan outlet pipe and fan, the noisy air flow led by fan enters into fan outlet pipe through fan outlet, and then enters into the middle of supporting shell through fan outlet pipe. In the process of rising air flow, most of dust in air flow adheres to dust filter plate, and another part is adsorbed by electrostatic adsorption mesh plate, and clean air flow with noise enters into the space at the upper part of connection box through electrostatic adsorption mesh plate, enters into the baffle type muffler for muffling, and then the clean and muffled air flow comes out from the upper part of baffle type muffler, and is discharged through air outlet pipe, and dust attached to dust filter plate is removed by reciprocating motion of brush plate at set time interval, and the cleaned miscellaneous dust falls into dust exhaust box, so that miscellaneous dust is collected uniformly, and at the same time, the electrostatic adsorption mesh plate is disassembled for cleaning, and the electrostatic adsorption mesh plate is convenient to disassemble and install, and the operation is simple. At the same time, it is no longer necessary to manually clean the dust filter plate regularly, which brings great inconvenience, and solves the technical problem of inconvenient dust removal in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a bottom view schematic diagram of the internal structure of the utility model;

[0018] Figure 3 It is a top view schematic diagram of the internal structure of the utility model;

[0019] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure in the middle.

[0020] In the figure: 1. exhaust pipe; 2. baffle silencer; 3. connection box; 4. electrostatic adsorption mesh plate; 5. support shell; 6. dust filter plate; 7. brush plate; 8. fan outlet pipe; 9. rain shield; 10. fixed block; 11. moving block; 12. plug rod; 13. spring; 14. first slide slot; 15. card slot; 16. second slide slot; 17. limit rod; 18. pin shaft; 19. support frame; 20. driving gear; 21. driven gear; 22. rotating shaft; 23. half gear; 24. rack block; 25. dust exhaust box. DETAILED DESCRIPTION

[0021] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1

[0023] See also Figure 1-Figure 4 The utility model provides a technical solution: a muffler for a dust removal fan of a sintering furnace, comprising an outlet pipe 1, a baffle-type muffler 2 is fixedly connected to the lower side of the outlet pipe 1, a connecting box 3 is fixedly installed on the lower surface of the baffle-type muffler 2, an electrostatic adsorption mesh plate 4 is arranged in the connecting box 3, a supporting shell 5 is fixedly connected to the lower surface of the electrostatic adsorption mesh plate 4, a dust removal filter plate 6 is fixedly installed in the middle of the supporting shell 5, brush plates 7 are fixedly connected to the lower side of the dust removal filter plate 6 on both sides, and a fan air outlet connecting pipe 8 is arranged on one side of the brush plate 7.

[0024] The fan outlet pipe 8 is fixedly connected to the fan, and the noisy air flow drawn out by the fan enters the fan outlet pipe 8 through the fan outlet, and then enters the middle part of the supporting shell 5 through the fan outlet pipe 8. During the rising process of the air flow, most of the dust in the air flow adheres to the dust removal filter plate 6, and the other part will be adsorbed by the electrostatic adsorption mesh plate 4, and the clean air flow with noise enters the space at the upper part of the connecting box 3 through the electrostatic adsorption mesh plate 4, and enters the baffle muffler 2 for silencing, and then the clean and silencing air flow comes out from the upper part of the baffle muffler 2, and is discharged through the air outlet pipe 1. The dust attached to the dust removal filter plate 6 is removed by the reciprocating motion of the brush plate 7 according to the set interval, and there is no need to manually clean the dust removal filter plate 6 regularly, which brings great inconvenience, thereby solving the technical problem of the inconvenience of dust removal in the existing system.

[0025] Embodiment 2

[0026] On the basis of Example 1, a rain shield 9 is fixedly connected to the top of the barrier muffler 2, the side wall of the electrostatic adsorption mesh plate 4 is slidably connected to the inner wall of the connecting box 3, and a fixed block 10 is fixedly connected to the outer wall of the connecting box 3. A moving block 11 is installed in the fixed block 10 and is slidably connected to the moving block 11. A plug rod 12 is fixedly connected to one side of the moving block 11, and the plug rod 12 is slidably plugged between the connecting box 3 and the electrostatic adsorption mesh plate 4. A spring 13 is fixedly installed between the other side of the moving block 11 and the inner wall of the fixed block 10. A first slide groove 14 is provided on the upper surface of the moving block 11, a card slot 15 is provided on one side of the first slide groove 14, and a second slide groove 16 is provided on one side of the card slot 15. A limiting rod 17 is provided on one side of the spring 13, and one end of the limiting rod 17 is slidably connected to the first slide groove 14, the card slot 15, and the second slide groove 16 through a pin shaft 18, and the other end of the limiting rod 17 is rotationally connected to the fixed block 10 through the pin shaft 18.

[0027] The rain shield 9 shields and protects the air outlet pipe 1 to prevent rainwater from entering the interior on rainy days. By pulling the column fixedly connected to the moving block 11 to the side away from the connection box 3, the moving block 11 is driven to slide in the fixed block 10 away from the connection box 3, so that under the limiting action of the first slide groove 14, one end of the limiting rod 17 is connected to the pin shaft 18 through the sliding connection, so that one end of the limiting rod 17 slides into the card slot 15 and is stuck. At the same time, the plug rod 12 slides out of the connection box 3 and the electrostatic adsorption mesh plate 4, and the spring 13 is compressed, so that the electrostatic adsorption mesh plate 4 can be The adsorption mesh plate 4 is thus pulled out of the connection box 3, thereby facilitating the cleaning of the electrostatic adsorption mesh plate 4. After cleaning, the electrostatic adsorption mesh plate 4 is slidably inserted into the connection box 3. At this time, the moving block 11 continues to move in the direction away from the connection box 3, and then under the limiting action of the second slide groove 16, the sliding end between the limiting rod 17 and the second slide groove 16 is reset, and under the reset action of the spring 13, the insertion rod 12 is slidably inserted into the electrostatic adsorption mesh plate 4 again, thereby completing the reinstallation of the electrostatic adsorption mesh plate 4. The operation is simple and convenient.

[0028] Embodiment 3

[0029] On the basis of the second embodiment, one end of the fan air outlet butt joint 8 is fixedly sleeved in the support shell 5, and support frames 19 are fixedly installed on both sides of the support shell 5. A driving gear 20 is arranged in the support frame 19, and driven gears 21 are meshed on both sides of the driving gear 20. A rotating shaft 22 is fixedly sleeved in both the driving gear 20 and the driven gear 21. The rotating shaft 22 is sleeved in the support frame 19 and is rotatably connected to the support frame 19. A half gear 23 is arranged on the lower side of the driven gear 21, and the half gear 23 is fixedly sleeved on the rotating shaft 22. A rack block 24 is meshed on one side of the half gear 23, and the rack block 24 is slidably connected to the support frame 19. The two ends of the brush plate 7 are fixedly connected to the rack block 24. A dust exhaust box 25 is fixedly connected to the middle bottom of the support shell 5, and the brush plate 7 is slidably connected to the inner wall of the support shell 5.

[0030] The fan outlet docking pipe 8 is convenient for docking with the air outlet of the fan. A motor is fixedly installed on the upper surface of the support frame 19. The output end of the motor is fixedly connected to the rotating shaft 22 set on the driving gear 20. By setting a period of time, the motor is controlled to rotate, and the motor drives the driving gear 20 to rotate. The driving gear 20 is meshed with the driven gears 21 on both sides for transmission, so that the driven gear 21 drives the semi-gear 23 to rotate through the connection of the rotating shaft 22. The semi-gear 23 is arranged on both sides of the rack block 24. When one of the semi-gears 23 is meshed with the rack block 24, the rack block 24 is driven to slide in one direction of the support frame 19. When the other semi-gear 23 is meshed with the rack block 24, the rack block 24 is driven to move in another direction of the support frame 19. In this way, the brush plate 7 is driven to reciprocate through the rack block 24, so that the dust filter plate 6 is dust-cleaned. The cleaned dust falls into the dust exhaust box 25, which is convenient for the unified collection of dust.

[0031] In actual use, the fan outlet butt joint 8 is fixedly connected to the fan, and the noisy airflow led by the fan enters the fan outlet butt joint 8 through the fan outlet, and then enters the middle part of the support shell 5 through the fan outlet butt joint 8. During the rising process of the airflow, most of the dust in the airflow adheres to the dust removal filter plate 6, and the other part will be adsorbed by the electrostatic adsorption mesh plate 4, and the clean airflow with noise passes through the electrostatic adsorption mesh plate 4 into the space above the connection box 3, enters the baffle type silencer 2 for silencing, and then the clean silencer The airflow comes out from the upper part of the baffle muffler 2 and is then discharged through the air outlet pipe 1. The dust attached to the dust filter plate 6 is removed by the reciprocating motion of the brush plate 7 at set intervals, and the cleaned dust falls into the dust exhaust box 25, so as to facilitate the unified collection of the dust. At the same time, the electrostatic adsorption mesh plate 4 is disassembled for cleaning. The electrostatic adsorption mesh plate 4 is easy to disassemble and install, and the operation is simple. At the same time, there is no need to manually clean the dust filter plate 6 regularly, which brings great inconvenience, thereby solving the technical problem of inconvenient dust removal in the existing system.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A muffler for a sintering furnace dust removal fan, comprising an air outlet pipe (1), characterized in that: The lower side of the air outlet pipe (1) is fixedly connected to a baffle-type silencer (2), a connection box (3) is fixedly installed on the lower surface of the baffle-type silencer (2), and an electrostatic adsorption mesh plate (4) is arranged in the connection box (3); The lower surface of the electrostatic adsorption mesh plate (4) is fixedly connected to a support shell (5), a dust removal filter plate (6) is fixedly installed in the middle of the support shell (5), both sides of the dust removal filter plate (6) are fixedly connected to brush plates (7) arranged on the lower side, and a fan air outlet butt joint pipe (8) is arranged on one side of the brush plate (7).

2. A muffler for a sintering furnace dust removal fan according to claim 1, characterized in that: The top of the barrier type silencer (2) is fixedly connected with a rain shield (9), the side wall of the electrostatic adsorption mesh plate (4) is slidably connected to the inner wall of the connection box (3), and the outer wall of the connection box (3) is fixedly connected with a fixing block (10).

3. A muffler for a sintering furnace dust removal fan according to claim 2, characterized in that: A moving block (11) is installed inside the fixed block (10) and is slidably connected to the moving block (11); a plug rod (12) is fixedly connected to one side of the moving block (11); the plug rod (12) is slidably plugged into the connection box (3) and the electrostatic adsorption mesh plate (4); and a spring (13) is fixedly installed between the other side of the moving block (11) and the inner wall of the fixed block (10).

4. A muffler for a sintering furnace dust removal fan according to claim 3, characterized in that: The upper surface of the movable block (11) is provided with a first sliding groove (14), a clamping groove (15) is provided on one side of the first sliding groove (14), a second sliding groove (16) is provided on one side of the clamping groove (15), a limiting rod (17) is provided on one side of the spring (13), one end of the limiting rod (17) is slidably connected to the first sliding groove (14), the clamping groove (15) and the second sliding groove (16) through a pin shaft (18), and the other end of the limiting rod (17) is rotatably connected to the fixed block (10) through the pin shaft (18).

5. A muffler for a sintering furnace dust removal fan according to claim 4, characterized in that: One end of the fan air outlet butt joint pipe (8) is fixedly sleeved in the support shell (5), and support frames (19) are fixedly installed on both sides of the support shell (5). A driving gear (20) is arranged in the support frame (19), and driven gears (21) are meshed on both sides of the driving gear (20).

6. A muffler for a sintering furnace dust removal fan according to claim 5, characterized in that: A rotating shaft (22) is fixedly sleeved inside the driving gear (20) and the driven gear (21); the rotating shaft (22) is sleeved inside the support frame (19) and is rotatably connected to the support frame (19); a half gear (23) is arranged on the lower side of the driven gear (21).

7. A muffler for a sintering furnace dust removal fan according to claim 6, characterized in that: The half gear (23) is fixedly sleeved on the rotating shaft (22); a rack block (24) is meshed on one side of the half gear (23); the rack block (24) is slidably connected to the support frame (19); the two ends of the brush plate (7) are fixedly connected to the rack block (24); a dust exhaust box (25) is fixedly connected to the middle bottom of the support shell (5); and the brush plate (7) is slidably connected to the inner wall of the support shell (5).