Bidirectional noise reduction speed reducer
By designing lubricant oil introduction components and multi-layer noise isolation structure in the reducer, the noise and friction problems during the transmission process of the reducer are solved, and the noise is effectively reduced and the service life is extended.
Patent Information
- Application Number
- CN202421393840.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-18
AI Technical Summary
Existing reducers generate noise during transmission, and wear caused by friction shortens service life.
Design a two-way noise reduction reducer, using lubricant oil introduction components to drip lubricant into the transmission structure regularly and quantitatively, reducing friction and noise, and enhancing noise isolation through double-layer shells, silence cavity, silence holes, sound-absorbing cotton and other structures. Effect.
It effectively reduces the noise generation of the transmission structure, extends the service life of the reducer, and significantly reduces noise transmission, improving the overall noise reduction effect.
Smart Images

Figure CN222502603U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of reducers, in particular to a bidirectional noise reduction reducer. Background Art
[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It matches the speed and transmits torque between the prime mover and the working machine or actuator. It is widely used in modern machinery. Bidirectional reducers can achieve forward and reverse power transmission to meet different work requirements.
[0003] Chinese patent application number 202020984090.3 discloses a reducer that is convenient for noise reduction and heat dissipation, including a reducer housing, a soundproof cavity and a soundproof cover. A soundproof cavity is arranged at the middle position inside the reducer housing, a soundproof cover is installed on the outside of the soundproof cavity, and a sound-absorbing cotton layer is arranged on the outside of the soundproof cover. Ventilation holes are evenly arranged on the top and bottom of the soundproof cavity. The utility model is equipped with a soundproof cover and a sound-absorbing cotton layer, and a soundproof cavity and a sound-absorbing hole are arranged for use together. The driving gear, driving shaft, motor shaft and active gear are located inside the soundproof cavity. During the operation of the device, the soundproof cavity and the reducer housing have a certain isolation effect on the noise generated by parts such as the driving shaft and the active gear. The soundproof cover is installed on the outside of the soundproof cavity to improve the sound insulation effect. The sound-absorbing hole can disperse the noise. The sound-absorbing cotton layer can absorb the noise, thereby improving the noise reduction effect of the device.
[0004] However, the above-mentioned reducer that is easy to reduce noise and dissipate heat has the following problems: part of the noise of the reducer comes from the friction of the meshing connection of the gear transmission, worm transmission, and gear-worm transmission. If it is not processed, it will not only generate noise but also reduce the service life of the reducer.
[0005] Therefore, a bidirectional noise reduction reducer is proposed to solve the above problems. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the utility model provides a bidirectional noise reduction reducer, which has the advantages of dripping lubricating oil onto the transmission structure at a regular time and in a fixed amount, reducing the generation of noise and extending the service life of the reducer.
[0007] To achieve the above object, the utility model provides the following technical solution: a bidirectional noise reduction reducer, comprising a fixed mounting plate, a reducer housing is fixedly connected to the top of the fixed mounting plate, a sealing plate is connected to the top of the reducer housing, and a lubricating oil introduction component is provided on the sealing plate;
[0008] The lubricating oil introduction assembly includes a fixed shell, a symmetrically arranged oil guide plate is fixed in the fixed shell, an oil storage cavity is arranged on the top of the oil guide plate, a symmetrically arranged arc shell is fixedly connected to the bottom of the oil guide plate, a rotating column is arranged on the inner side of the arc shell, and evenly distributed oil grooves are arranged on the outer surface of the rotating column, one end of the rotating column is connected to a driving motor through a motor shaft, an oil dripping tube is connected to the bottom of the fixed shell, the oil dripping tube is connected to the inner cavity of the arc shell, and an oil dripping head is connected to the bottom of the oil dripping tube.
[0009] Preferably, fixed mounting holes are provided at the four corners of the fixed mounting plate.
[0010] Preferably, the reducer housing comprises a correspondingly arranged bottom shell and a top shell, and a bottom fixing ear and a top fixing ear are fixed at corresponding positions of the bottom shell and the top shell, respectively, and a fixing bolt is connected between the bottom fixing ear and the top fixing ear.
[0011] Preferably, the bottom shell and the top shell are both composed of an outer shell and an inner shell, a silencer cavity is provided between the outer shell and the inner shell, a sound insulation board and sound-absorbing cotton are provided in the silencer cavity, and evenly distributed silencer holes are provided on the inner shell.
[0012] Preferably, sealing gaskets are provided between the bottom fixing ears and the top fixing ears, and between the top shell and the sealing plate.
[0013] Preferably, a fixing frame is fixedly connected to the outer side of the fixing shell near the bottom, and the fixing frame is connected to the sealing plate by installing bolts.
[0014] Preferably, an oil filling port is provided on the top of the fixed shell, and a liquid level window is provided on one side of the oil storage cavity.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] 1. The utility model provides a lubricating oil introduction component, the lubricating oil is stored in the oil storage cavity in the fixed shell, the lubricating oil is quantitatively introduced through the rotating column and the oil tank structure, and then the lubricating oil is dripped on the gear, worm and other structures through the oil dripping tube and the oil dripping head, so as to achieve the lubrication effect, reduce friction, and thus reduce the generation of noise, reduce wear, and extend the service life. The driving motor controls the rotation of the rotating column, and the lubricating oil can be introduced regularly, which is more conducive to the full use of the lubricating oil;
[0017] 2. The utility model greatly isolates the transmission of noise by setting up double-layer shell, silencer cavity, silencer hole, sound-absorbing cotton, sound insulation board and other structures. Combined with the lubrication of the transmission structure, it can greatly reduce the generation of noise, which is beneficial to the use of the reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a cross-sectional structural schematic diagram of the fixed shell of the utility model;
[0020] Figure 3 This is a schematic diagram of the driving structure of the rotating column of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the oil dripping tube and the oil dripping head of the utility model;
[0022] Figure 5 It is a schematic cross-sectional structural diagram of the bottom shell of the utility model.
[0023] In the figure: 1. Fix the mounting plate;
[0024] 2. Reducer housing; 21. Bottom housing; 211. Outer housing; 212. Inner housing; 213. Silencing chamber; 214. Soundproofing board; 215. Sound-absorbing cotton; 216. Silencing hole; 22. Top housing; 23. Bottom fixing ear; 24. Top fixing ear; 25. Fixing bolt;
[0025] 3. Sealing plate;
[0026] 4. Lubricating oil introduction assembly; 41. Fixed shell; 42. Oil guide plate; 43. Oil storage chamber; 44. Arc shell; 45. Rotating column; 46. Oil tank; 47. Driving motor; 48. Oil dripping pipe; 49. Oil dripping head;
[0027] 5. Fixed installation hole; 6. Fixed frame; 7. Oil filling port; 8. Liquid level window. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] like Figures 1 to 5 As shown, the utility model provides a bidirectional noise reduction reducer, including a fixed mounting plate 1, a reducer housing 2 is fixedly connected to the top of the fixed mounting plate 1, a transmission structure of the reducer is installed on the reducer housing 2, an input shaft and an output shaft both penetrate the reducer housing 2, a sealing plate 3 is connected to the top of the reducer housing 2, and a lubricating oil introduction component 4 is provided on the sealing plate 3;
[0030] The lubricating oil introduction component 4 includes a fixed shell 41, a symmetrically arranged oil guide plate 42 is fixed in the fixed shell 41, an oil storage cavity 43 is arranged on the top of the oil guide plate 42, a symmetrically arranged arc shell 44 is fixedly connected to the bottom of the oil guide plate 42, a rotating column 45 is arranged on the inner side of the arc shell 44, and an evenly distributed oil groove 46 is arranged on the outer surface of the rotating column 45, and a driving motor 47 is connected to one end of the rotating column 45 through a motor shaft, and an oil dripping pipe 48 is connected to the bottom of the fixed shell 41, and the oil dripping pipe 48 is connected to the inner cavity of the arc shell 44, and the oil dripping pipe The bottom of 48 is connected with an oil dripping head 49, and the lubricating oil is stored in the oil storage chamber 43 in the fixed shell 41. The lubricating oil is quantitatively introduced through the rotating column 45 and the oil groove 46 structure, and then the lubricating oil is dripped on the gear, worm and other structures through the oil dripping tube 48 and the oil dripping head 49, so as to achieve lubrication, reduce friction, and thus reduce noise, reduce wear and extend service life. The driving motor 47 controls the rotation of the rotating column 45, and the lubricating oil can be introduced at a regular time, which is more conducive to the full use of the lubricating oil.
[0031] Specifically, the four corners of the fixed installation plate 1 are provided with fixed installation holes 5 .
[0032] Furthermore, the reducer housing 2 includes a corresponding bottom shell 21 and a top shell 22 , and a bottom fixing ear 23 and a top fixing ear 24 are fixed at corresponding positions of the bottom shell 21 and the top shell 22 , respectively, and a fixing bolt 25 is connected between the bottom fixing ear 23 and the top fixing ear 24 .
[0033] Furthermore, the bottom shell 21 and the top shell 22 are both composed of an outer shell 211 and an inner shell 212. A silencer chamber 213 is provided between the outer shell 211 and the inner shell 212. A soundproofing board 214 and sound-absorbing cotton 215 are provided in the silencer chamber 213. Evenly distributed silencer holes 216 are provided on the inner shell 212, which greatly isolate the transmission of noise. Combined with the lubrication of the transmission structure, the noise generation can be greatly reduced, which is beneficial to the use of the reducer.
[0034] It is worth noting that sealing gaskets are provided between the bottom fixing ear 23 and the top fixing ear 24 and between the top shell 22 and the sealing plate 3 to enhance the sealing effect.
[0035] It is worth noting that a fixing frame 6 is fixedly connected to the outer side of the fixing shell 41 near the bottom, and the fixing frame 6 is connected to the sealing plate 3 by installing bolts.
[0036] It is worth mentioning that an oil filling port 7 is provided on the top of the fixed shell 41 , and a liquid level window 8 is provided on one side of the oil storage cavity 43 .
[0037] Among them, the driving motor 47 is the existing technology and will not be described in detail; at the same time, the utility model also includes a power supply, a controller and a switch, which are not the main technical points of this patent and will not be described in detail.
[0038] Working principle and process: the bidirectional reducer is fixedly installed through the fixed mounting hole 5 of the fixed mounting plate 1, and the driving motor 47 of the lubricating oil introduction component 4 is started at a fixed time, and then the rotating column 45 rotates, and the lubricating oil in the oil groove 46 falls into the oil dripping tube 48 after rotation, and then drips from the oil dripping head 49. The lubricating oil falls on the gears, worm and other structures in the reducer housing 2, which can achieve lubrication to reduce friction, thereby reducing the generation of noise, reducing wear and extending the service life. The lubricating oil is usually stored in the oil storage chamber 43 in the fixed shell 41 and falls into the oil groove 46 connected to the oil storage chamber 43. The lubricating oil can be dripped at intervals by starting the driving motor 47 at a fixed time. The silencer holes 216, the sound-absorbing cotton 215 and other structures of the bottom shell 21 and the top shell 22 can absorb and eliminate noise, and the outer shell 211, the inner shell 212, and the sound insulation board 214 can block the transmission of noise, greatly reducing the noise of the reducer, which is beneficial to the use of the reducer.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bidirectional noise reduction reducer, comprising a fixed mounting plate (1), characterized in that: The top of the fixed mounting plate (1) is fixedly connected to a reducer housing (2), the top of the reducer housing (2) is connected to a sealing plate (3), and a lubricating oil introduction component (4) is provided on the sealing plate (3); The lubricating oil introduction assembly (4) comprises a fixed shell (41), a symmetrically arranged oil guide plate (42) is fixed inside the fixed shell (41), an oil storage cavity (43) is provided on the top of the oil guide plate (42), a symmetrically arranged arc shell (44) is fixedly connected to the bottom of the oil guide plate (42), a rotating column (45) is provided inside the arc shell (44), an outer surface of the rotating column (45) is provided with evenly distributed oil grooves (46), one end of the rotating column (45) is connected to a driving motor (47) via a motor shaft, an oil dripping pipe (48) is connected to the bottom of the fixed shell (41), the oil dripping pipe (48) is connected to the inner cavity of the arc shell (44), and an oil dripping head (49) is connected to the bottom of the oil dripping pipe (48).
2. A bidirectional noise reduction reducer according to claim 1, characterized in that: The four corners of the fixed installation plate (1) are provided with fixed installation holes (5).
3. A bidirectional noise reduction reducer according to claim 1, characterized in that: The reducer housing (2) comprises a bottom housing (21) and a top housing (22) which are arranged correspondingly, a bottom fixing ear (23) and a top fixing ear (24) being fixed at corresponding positions of the bottom housing (21) and the top housing (22), and a fixing bolt (25) being connected between the bottom fixing ear (23) and the top fixing ear (24).
4. A bidirectional noise reduction reducer according to claim 3, characterized in that: The bottom shell (21) and the top shell (22) are both composed of an outer shell (211) and an inner shell (212); a sound-absorbing cavity (213) is provided between the outer shell (211) and the inner shell (212); a sound-absorbing board (214) and sound-absorbing cotton (215) are provided in the sound-absorbing cavity (213); and evenly distributed sound-absorbing holes (216) are provided on the inner shell (212).
5. A bidirectional noise reduction reducer according to claim 3, characterized in that: Sealing gaskets are provided between the bottom fixing ear (23) and the top fixing ear (24), and between the top shell (22) and the sealing plate (3).
6. A bidirectional noise reduction reducer according to claim 1, characterized in that: A fixing frame (6) is fixedly connected to the outer side of the fixing shell (41) near the bottom, and the fixing frame (6) is connected to the sealing plate (3) via mounting bolts.
7. The bidirectional noise reduction reducer according to claim 1, characterized in that: An oil filling port (7) is provided on the top of the fixed shell (41), and a liquid level window (8) is provided on one side of the oil storage cavity (43).
Citation Information
Patent Citations
Speed reducer convenient for noise reduction and heat dissipation
CN213512002U