Energy-saving desuperheater

By using a spiral wound cooling pipe and a filtration and stirring mechanism in the temperature reducer, the problems of rising cooling water temperature and impurities accumulation are solved, and more efficient steam cooling and long-term and stable operation of the equipment are achieved.

CN222503823UActive Publication Date: 2025-02-18ACKAM (JIANGSU) IND TECH CO LTD
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Patent Information

Application Number
CN202421329935.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

After long-term use of existing temperature reducers, the temperature of the cooling water gradually increases, affecting the steam cooling effect, and the cooling water may contain impurities to cause scale formation, affecting the performance of the equipment.

Method used

An energy-saving temperature reducer is designed, using a spiral wound cooling pipe and a filtering and stirring mechanism. The cooling pipe pre-cools the shell to reduce the amount of cooling water spraying; the potential energy of the filtering and stirring mechanism flows through the water is converted into mechanical energy, and drives the The blades and the circular plate rotate to achieve stirring and filtration of cooling water to avoid impurities blockage.

Benefits of technology

By pre-cooling and uniform stirring of cooling water, the steam cooling effect and efficiency are improved, the waste of cooling water is reduced, the service life of the equipment is extended, and the formation of scale is avoided.

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Abstract

The utility model discloses an energy-saving desuperheater, and particularly relates to the technical field of desuperheaters, the energy-saving desuperheater comprises a shell, a water storage tank is arranged on one side of the shell, and a water pump is connected to one side of the water storage tank. A rapping rod is driven by transmission to drive a bump to impact a filter screen to vibrate, impurities are prevented from blocking the filter screen to influence the filtering effect or block a nozzle, a rotating shaft is driven by transmission to reciprocate left and right, and a blade II can be pushed to drive a circular plate and the rotating shaft to rotate in cooperation with water, so that water in a water storage tank is stirred, the temperature is uniformly distributed, and heat dissipation is accelerated; meanwhile, the refrigerator is used for cooling water, the cooling effect and efficiency of steam are improved, and the device can be used for a long time and is higher in practicability; and through the cooling pipe in the spiral line shape, the steam can be pre-cooled before being subjected to water spraying cooling, the water spraying amount of subsequent water spraying cooling is reduced, and energy is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of desuperheaters, in particular to an energy-saving desuperheater. Background Art

[0002] A desuperheater is a device that uses water as a cooling medium to regulate the temperature of superheated and reheated steam. Its function is to control and maintain the superheated steam temperature or reheated steam temperature at a specified value and to prevent the superheater and reheater tube walls from being heated. Desuperheaters are divided into two types: surface type and water spray type.

[0003] The patent with the publication number CN219933952U discloses a water spray cooler, which relates to the technical field of boiler cooling. The water spray cooler includes a machine, the upper surface of the machine is fixedly connected with a boiler, the right wall of the boiler is penetrated and fixedly connected with a cooling pipe, the right wall of the cooling pipe is penetrated and fixedly connected with a water inlet pipe, the left end of the water inlet pipe is fixedly connected with a flange, the left surface of the flange is fixedly connected with a water suction pipe, the middle section of the water suction pipe is provided with a water pump, the tail end of the water suction pipe is fixedly connected with a water storage tank, and the rear surface of the water inlet pipe is fixedly connected with a nozzle. The utility model uses a water pump to extract the cooling water in the water storage tank, and sprays it in the cooling pipe through the nozzle to cool the steam. The cooling water will be pushed by the steam, and will be blocked when flowing through the water storage tank and enter the water storage tank through the water outlet pipe. Through such a device, the cooling water can be recycled, which reduces the waste of resources and reduces the cost of work.

[0004] During use, the above-mentioned desuperheater can recycle the cooling water after use to save resources, but after long-term use, the cooling water that absorbs heat will mix with the cooling water in the water tank, causing its temperature to gradually increase, thereby affecting the cooling effect and efficiency of the steam, and more cooling water needs to be sprayed to cool it down; in addition, when spraying cooling water, since the cooling water is not filtered, this is likely to cause impurities to remain in the cooling water. If used for a long time, scale will form on the pipe wall and impurities will remain in the desuperheated water. Utility Model Content

[0005] The purpose of the utility model is to provide an energy-saving desuperheater to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an energy-saving desuperheater, comprising a shell, a water tank is provided on one side of the shell, a water pump is connected to one side of the water tank, a filtering and stirring mechanism is provided in the water tank, and the filtering and stirring mechanism is connected to the input end of the water pump, the output end of the water pump is connected to a cooling pipe, and the cooling pipe is spirally wound and distributed on the outside of the shell, one end of the cooling pipe is connected to a water spray ring in the shell, and a plurality of nozzles are symmetrically provided on the inner wall of the water spray ring, a retaining ring is respectively provided on the left and right sides of the shell, the water spray ring is located between the two retaining rings, the bottom of the shell is connected to the top of the water tank through a return pipe, and the return pipe is located on the side of the left retaining ring close to the water spray ring, the filtering and stirring mechanism includes a refrigerator, and the refrigerator is arranged at the bottom of the water tank.

[0007] Furthermore, the filtering and stirring mechanism also includes a filter box, which is installed on one side of the lower part of the water storage tank, and the filter box is connected to the input end of the water pump, a filter screen is detachably installed in the filter box, and the upper end of the filter screen is connected to the top of the filter box with a pull handle, and a sealing ring is provided between the pull handle and the filter box, a transmission seat connected to the filter box is provided at the bottom of the water storage tank, a rotating rod is rotatably installed in the transmission seat, and a plurality of blades 1 are symmetrically provided on the outer wall of the rotating rod in the transmission seat, and a crankshaft is connected to the top of the transmission seat at the upper end of the rotating rod, and a connecting piece 1 and a connecting piece 2 are symmetrically sleeved on the outer side of the concave part of the crankshaft, and a limiting ring is sleeved on the outer side of the crankshaft between the connecting piece 1 and the connecting piece 2, a connecting rod is provided on one side of the water storage tank, and one end of the connecting rod is in the water storage tank and movably connected to the connecting piece 1, a knocking rod is connected to the lower end of the connecting rod, and the knocking rod is arranged on the filter box On one side of the inner filter, a plurality of protrusions are provided on the side wall of the vertical part of the knocking rod, one end of the connecting piece 2 is movably connected with a support rod, and one end of the support rod passes through one side wall of the water tank, and two brackets are provided at the bottom of the support rod, and a plurality of rotating shafts are rotatably installed on one side of the bracket, and the rotating shaft passes through the bracket, and the outer walls of both ends of the rotating shaft are symmetrically sleeved with circular plates, and the outer wall of the rotating shaft is symmetrically provided with a plurality of blades 2 on the relatively outer sides of the circular plates. Through the filtering and stirring mechanism, the potential energy of the water flow can be converted into mechanical energy, thereby driving the blades 2 and the circular plate to rotate and move left and right, so as to achieve the stirring of the cooling water in the water tank and make its temperature evenly distributed. At the same time, it can continuously impact the filter screen to vibrate, so as to avoid being blocked and affecting the filtering effect after long-term use. In conjunction with the use of a refrigerator, the cooling water in the water tank can be cooled down as needed to keep it at a low temperature, thereby improving the cooling and cooling effect, and can be used for a long time.

[0008] Furthermore, the plurality of blades 1 are distributed in a circumferentially equidistant array, the rotating rod is rotatably connected to the transmission seat via a bearing, the two ends of the connecting member 1 are respectively hinged to the crankshaft and the connecting rod, and the two ends of the connecting member 2 are respectively hinged to the crankshaft and the support rod to transmit power, and the flow of water will push blade 1 to drive the rotating rod to rotate.

[0009] Furthermore, the connecting rod and the knocking rod are both L-shaped, and the protrusion is a semicircular structure so as not to affect the power transmission. The knocking rod is driven to drive the protrusion to reciprocate and hit the filter.

[0010] Furthermore, a cross bar is provided between the two brackets in the water tank, and both ends of the cross bar pass through the brackets on both sides, one end of the cross bar is fixedly connected to the inner wall of the water tank, and the other end of the cross bar is sleeved on the outside of the crankshaft, and the rotating shaft is rotatably connected to the bracket through a bearing, and a plurality of blades are distributed in a circumferentially equidistant array to support and guide the bracket to make it move stably.

[0011] Furthermore, the cooling pipe is in a spiral shape, and the difference between the inner and outer diameters of the retaining ring is greater than the difference between the inner and outer diameters of the water spray ring, so as to cool the shell. The steam can be pre-cooled after entering the shell, reducing the subsequent spraying of a large amount of cooling water, thereby saving energy and improving the steam cooling effect.

[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0013] 1. The utility model can utilize the water pump to draw water flow through the filtering and stirring mechanism, so that the water will push the blade 1 to drive the rotating rod to rotate, and convert the potential energy into mechanical energy. After the transmission, the knocking rod is continuously driven to drive the convex block to hit the filter screen to vibrate, so as to prevent the impurities from clogging the filter screen and affecting the filtering effect or clogging the nozzle. At the same time, the bracket is continuously driven to drive the rotating shaft to reciprocate left and right, and the circular plate and the blade 2 are driven to move synchronously. The water can push the blade 2 to drive the circular plate and the rotating shaft to rotate, so that the water in the water storage tank is stirred, so that the temperature distribution is uniform, and the heat dissipation is accelerated. At the same time, the refrigerator is used to cool the water, and the cooling effect and efficiency of the steam are improved. It can be used for a long time and is more practical.

[0014] 2. The utility model can pre-cool the steam before spraying water to cool it down through the spiral cooling pipe, thereby reducing the amount of water sprayed for subsequent water cooling, saving energy, and improving the cooling effect on the steam. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure between the water spray ring, the baffle ring and the shell of the utility model;

[0018] Figure 3It is a schematic diagram of the structure between the transmission seat and the first and second connecting members of the utility model;

[0019] Figure 4 It is a schematic diagram of the structure between the rotating shaft and the circular plate of the utility model;

[0020] Figure 5 This utility model Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0021] In the figure: 1. shell; 2. water storage tank; 3. water pump; 4. cooling pipe; 5. water spray ring; 6. retaining ring; 7. return pipe; 8. refrigerator; 9. filter box; 10. filter screen; 11. transmission seat; 12. rotating rod; 13. blade one; 14. crankshaft; 15. connecting piece one; 16. connecting piece two; 17. limiting ring; 18. connecting rod; 19. knocking rod; 20. bump; 21. support rod; 22. bracket; 23. cross bar; 24. round plate; 25. rotating shaft; 26. blade two. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1 - Figure 5 An energy-saving desuperheater shown includes a shell 1, a water tank 2 is provided on one side of the shell 1, a water pump 3 is connected to one side of the water tank 2, a filtering and stirring mechanism is provided in the water tank 2, and the filtering and stirring mechanism is connected to the input end of the water pump 3, the output end of the water pump 3 is connected to a cooling pipe 4, and the cooling pipe 4 is spirally wound and distributed on the outside of the shell 1, one end of the cooling pipe 4 is connected to a water spray ring 5 in the shell 1, and a plurality of nozzles are symmetrically provided on the inner wall of the water spray ring 5, a retaining ring 6 is respectively provided on the left and right sides of the shell 1, and the water spray ring 5 is located between the two retaining rings 6, the bottom of the shell 1 is connected to the top of the water tank 2 through a return pipe 7, and the return pipe 7 is located on the side of the left retaining ring 6 close to the water spray ring 5, the filtering and stirring mechanism includes a refrigerator 8, and the refrigerator 8 is arranged at the bottom of the water tank 2.

[0024] In this example, the filtering and stirring mechanism also includes a filter box 9, which is installed on one side of the lower part of the water storage tank 2, and the filter box 9 is connected to the input end of the water pump 3. A filter screen 10 is detachably installed in the filter box 9, and a pull handle is connected to the top of the filter box 9 at the upper end of the filter screen 10, and a sealing ring is provided between the pull handle and the filter box 9. A transmission seat 11 connected to the filter box 9 is provided at the bottom of the water storage tank 2, and a rotating rod 12 is rotatably installed in the transmission seat 11, and the outer wall of the rotating rod 12 is symmetrically provided in the transmission seat 11. There are several blades 13, the upper end of the rotating rod 12 is connected to the crankshaft 14 at the top of the transmission seat 11, the outer side of the concave part of the crankshaft 14 is symmetrically sleeved with a connecting piece 15 and a connecting piece 2 16, and a limiting ring 17 is sleeved on the outer side of the crankshaft 14 between the connecting piece 15 and the connecting piece 2 16. A connecting rod 18 is provided on one side of the water tank 2, and one end of the connecting rod 18 is in the water tank 2 and is movably connected to the connecting piece 15, and the lower end of the connecting rod 18 is connected to a knock rod 19, and the knock rod 19 is set over On one side of the filter screen 10 in the filter box 9, the side wall of the vertical part of the knock rod 19 is provided with a plurality of protrusions 20, one end of the connecting piece 21 is movably connected with a support rod 21, and one end of the support rod 21 passes through one side wall of the water storage tank 2, and two brackets 22 are provided at the bottom of the support rod 21, and a plurality of rotating shafts 25 are rotatably installed on one side of the bracket 22, and the rotating shaft 25 passes through the bracket 22, and the outer walls of both ends of the rotating shaft 25 are symmetrically sleeved with circular plates 24, and the outer wall of the rotating shaft 25 is symmetrically provided with a plurality of blades 26 on the relatively outer side of the circular plate 24. Through the filtering and stirring mechanism, the potential energy of the water flow can be converted into mechanical energy, thereby driving the blades 26 and the circular plate 24 to rotate and move left and right, so as to achieve the stirring of the cooling water in the water storage tank 2 and make its temperature evenly distributed, and at the same time, it can continuously impact the filter screen 10 to vibrate, so as to avoid being blocked and affecting the filtering effect after long-term use, and cooperate with the use of the refrigerator 8, the cooling water in the water storage tank 2 can be cooled according to the needs to keep it at a low temperature, improve the cooling effect, and can be used for a long time. In this example, a plurality of blades 13 are arranged in a circumferentially equidistant array, the rotating rod 12 is rotatably connected to the transmission seat 11 through a bearing, the two ends of the connecting member 15 are respectively hinged to the crankshaft 14 and the connecting rod 18, and the two ends of the connecting member 2 16 are respectively hinged to the crankshaft 14 and the support rod 21, so as to transmit power, and the flow of water will push the blade 13 to drive the rotating rod 12 to rotate. In this example, the connecting rod 18 and the knocking rod 19 are both L-shaped, and the protrusion 20 is a semicircular structure so as not to affect the power transmission, and the driving knocking rod 19 drives the protrusion 20 to reciprocate and hit the filter 10. In this example, a cross bar 23 is provided between two brackets 22 in the water tank 2, and both ends of the cross bar 23 pass through the brackets 22 on both sides, one end of the cross bar 23 is fixedly connected to the inner wall of the water tank 2, and the other end of the cross bar 23 is sleeved on the outside of the crankshaft 14, and the rotating shaft 25 is rotatably connected to the bracket 22 through a bearing, and a plurality of blades 26 are distributed in a circumferentially equidistant array to support and guide the bracket 22 to make it move stably.In this example, the cooling pipe 4 is in a spiral shape, and the difference between the inner and outer diameters of the retaining ring 6 is greater than the difference between the inner and outer diameters of the water spray ring 5, so as to cool the shell 1. The steam can be pre-cooled after entering the shell 1, reducing the subsequent spraying of a large amount of cooling water, thereby achieving energy saving and improving the steam cooling effect.

[0025] The working principle of the utility model is as follows: when in use, the water in the water storage tank 2 is sucked by starting the water pump 3, so that the cooling water flows into the transmission seat 11, thereby pushing the blade 13 to drive the rotating rod 12 to rotate, and then the cooling water enters the filter box 9 again, and is transported to the cooling pipe 4 through the output end of the water pump 3 to cool the shell 1, and then is introduced into the water spray ring 5, and is sprayed out through the nozzle to cool the steam. The sprayed water will be retained in the shell 1, and then flow back to the water storage tank 2 through the reflux pipe 7, so as to realize the recycling of cooling water; and the rotation of the rotating rod 12 will drive the crankshaft 14 to rotate, so that the crankshaft 14 will continuously push and pull the connecting piece 15 and the connecting piece 2 16, so that the connecting piece 15 will drive the connected connecting rod 18 to reciprocate left and right, and the connecting rod 18 will drive the knocking rod 19 to drive the protrusion 20 to move synchronously, so that the protrusion 20 will hit the filter screen 10 to vibrate, shake off some impurities, and avoid the filter screen 10 being blocked and affecting the filtering effect. At the same time, the connecting piece 2 16 will The support rod 21 is driven to reciprocate left and right, and the support rod 21 will drive the bracket 22 and the rotating shaft 25 to move synchronously. The rotating shaft 25 will drive the circular plate 24 and the second blade 26 to move. The cooling water in the water storage tank 2 can be driven by the second blade 26 to drive the circular plate 24 and the rotating shaft 25 to rotate, so as to stir the cooling water in the water storage tank 2, so that the water temperature is evenly distributed and the heat is better dissipated. At the same time, the cooling water in the water storage tank 2 can be cooled by the refrigerator 8 to make its temperature lower, so as to better cool the steam and improve the cooling effect or efficiency. The shell 1 can be cooled by the cooling pipe 4 to prevent the side wall of the shell 1 from absorbing heat after long-term use, thereby transferring the heat to the cooled steam, so that the cooled steam absorbs part of the heat again, thereby affecting the cooling effect of the steam. The cooling of the shell 1 by the cooling pipe 4 can play a pre-cooling and cooling role on the steam, improve the cooling efficiency, reduce the amount of water spraying, save energy, and be more practical.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An energy-saving desuperheater, comprising a housing (1), characterized in that: A water tank (2) is provided on one side of the shell (1), and a water pump (3) is connected to one side of the water tank (2). A filtering and stirring mechanism is provided in the water tank (2), and the filtering and stirring mechanism is connected to the input end of the water pump (3). The output end of the water pump (3) is connected to a cooling pipe (4), and the cooling pipe (4) is spirally wound and distributed on the outside of the shell (1). One end of the cooling pipe (4) is connected to a water spray ring (5) in the shell (1), and a plurality of nozzles are symmetrically provided on the inner wall of the water spray ring (5). A retaining ring (6) is provided on the left and right sides of the shell (1), and the water spray ring (5) is located between the two retaining rings (6). The bottom of the shell (1) is connected to the top of the water tank (2) through a return pipe (7), and the return pipe (7) is located on the side of the left retaining ring (6) close to the water spray ring (5). The filtering and stirring mechanism includes a refrigerator (8), and the refrigerator (8) is provided at the bottom of the water tank (2).

2. An energy-saving desuperheater according to claim 1, characterized in that: The filtering and stirring mechanism further comprises a filter box (9), the filter box (9) being mounted on one side of the lower part of the water storage tank (2), and the filter box (9) being connected to the input end of the water pump (3), a filter screen (10) being detachably mounted in the filter box (9), and a handle being connected to the top of the filter box (9) at the upper end of the filter screen (10), and a sealing ring being provided between the handle and the filter box (9), and a transmission seat (11) being connected to the filter box (9) being provided at the bottom of the water storage tank (2). A rotating rod (12) is rotatably mounted in the transmission seat (11), and a plurality of blades (13) are symmetrically arranged on the outer wall of the rotating rod (12) in the transmission seat (11). The upper end of the rotating rod (12) is connected to a crankshaft (14) at the top of the transmission seat (11), and a connecting piece (15) and a connecting piece (16) are symmetrically sleeved on the outer side of the concave part of the crankshaft (14). The connecting piece (15) and the connecting piece (16) are arranged outside the crankshaft (14). The side sleeve is provided with a limiting ring (17), a connecting rod (18) is provided on one side of the water storage tank (2), and one end of the connecting rod (18) is inside the water storage tank (2) and is movably connected to the connecting piece 1 (15), the lower end of the connecting rod (18) is connected to a knocking rod (19), and the knocking rod (19) is arranged on one side of the filter screen (10) in the filter box (9), a plurality of protrusions (20) are provided on the side wall of the vertical part of the knocking rod (19), and one end of the connecting piece 2 (16) is movably connected to the connecting piece 1 (15). A support rod (21) is provided, and one end of the support rod (21) passes through a side wall of a water storage tank (2). Two brackets (22) are provided at the bottom of the support rod (21). A plurality of rotating shafts (25) are rotatably mounted on one side of the bracket (22), and the rotating shafts (25) pass through the bracket (22). Circular plates (24) are symmetrically sleeved on the outer walls of both ends of the rotating shaft (25), and a plurality of blades (26) are symmetrically provided on the outer wall of the rotating shaft (25) on the relatively outer sides of the circular plate (24).

3. An energy-saving desuperheater according to claim 2, characterized in that: The plurality of blades (13) are arranged in a circumferentially equidistant array, the rotating rod (12) is rotatably connected to the transmission seat (11) via a bearing, the two ends of the connecting member (15) are respectively hinged to the crankshaft (14) and the connecting rod (18), and the two ends of the connecting member (16) are respectively hinged to the crankshaft (14) and the supporting rod (21).

4. The energy-saving desuperheater according to claim 2, characterized in that: The connecting rod (18) and the knocking rod (19) are both L-shaped, and the protrusion (20) is a semicircular structure.

5. The energy-saving desuperheater according to claim 2, characterized in that: A cross bar (23) is provided between two brackets (22) in the water tank (2), and both ends of the cross bar (23) pass through the brackets (22) on both sides. One end of the cross bar (23) is fixedly connected to the inner wall of the water tank (2), and the other end of the cross bar (23) is sleeved on the outside of the crankshaft (14). The rotating shaft (25) is rotatably connected to the bracket (22) through a bearing, and a plurality of blades (26) are distributed in a circumferentially equidistant array.

6. The energy-saving desuperheater according to claim 2, characterized in that: The cooling pipe (4) is in a spiral shape, and the difference between the inner and outer diameters of the retaining ring (6) is greater than the difference between the inner and outer diameters of the water spraying ring (5).

Citation Information

Patent Citations

  • Water spraying desuperheater

    CN219933952U