Water-cooled water cooler
By designing shell and tube condenser components and fixing components in water-cooled water chiller, the problem of shell and tube condenser prone to dust and debris is solved, and the installation and maintenance process is simplified, achieving more efficient cooling and more convenient maintain.
Patent Information
- Application Number
- CN202421304720.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-09
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-09
Smart Images

Figure CN222504555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water-cooled chillers, in particular to a water-cooled chiller. Background Art
[0002] Water-cooled chillers are mainly suitable for plastic and mechanical processing. They can accurately control the temperature of plastic forming molds to shorten the molding cycle and accelerate product shaping. This series uses the principle of heat exchange for cooling, can quickly cool down, has stable temperature control, and is not affected by environmental factors. It is an indispensable configuration equipment in modern industry. Water-cooled chillers mainly complete the refrigeration cycle through four basic components: compressor, condenser, expansion valve and evaporator. These four parts complete the continuous change of the refrigerant state through compression, condensation, throttling and evaporation processes, thereby realizing heat absorption and release. During the refrigeration process, the refrigerant absorbs heat from the water in the evaporator and evaporates into a gaseous state, which is then sucked in and compressed by the compressor; afterwards, the gaseous refrigerant condenses into a liquid in the condenser, releasing heat to the cooling water, and finally returns to the evaporator after reducing the pressure and cooling through the expansion valve to complete a refrigeration cycle.
[0003] However, the shell and tube condenser in the existing water-cooled chiller has a complex internal structure, and it is easy for dust and debris to accumulate on its surface, affecting the cooling effect. As the use time increases, these dust and debris accumulate more and more, resulting in a gradual decrease in the heat dissipation effect of the shell and tube condenser. How to clean it to maintain a good heat dissipation effect? In the installation process of the existing water-cooled chiller, the unit is generally installed by bolting. Although this traditional method does ensure the stability and safety of the equipment to a certain extent, it also brings a series of operational efficiency problems and maintenance inconveniences, resulting in low efficiency and poor practicality during the installation and maintenance process. Utility Model Content
[0004] In order to solve the problem that when a water-cooled chiller is used to cool plastic processing, as the use time increases, these dust and debris accumulate more and more, resulting in a gradual decrease in the heat dissipation effect of the shell and tube condenser, the utility model provides a water-cooled chiller to solve the above problem.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A water-cooled chiller, comprising a cabinet, a Nanfang pipeline pump is arranged on the inner wall of the cabinet, a shell and tube evaporator is arranged on one side of the Nanfang pipeline pump and located on the inner wall of the cabinet, a Copeland compressor is installed on the inner wall of the cabinet through a fixing assembly, a mounting bracket is installed on the inner wall of the cabinet, a high and low pressure controller is installed on the inner wall of the mounting bracket, a shell and tube condenser assembly is installed on the outer wall of the mounting bracket, a control panel is installed on the outer wall of the cabinet, a pressure gauge is arranged on one side of the control panel and located on the outer wall of the cabinet, and a mounting hole is opened on the outer wall of the cabinet;
[0007] The fixing assembly includes a fixing base and a fixing block, the fixing base is installed on the inner wall of the cabinet, a limiting groove is provided on the outer wall of the fixing base, a positioning hole is provided on the outer wall of the fixing base, and the positioning hole and the limiting groove are a connecting structure, the fixing block is installed on the outer wall opposite to the Copeland compressor, the fixing block is plugged and connected to the inner wall of the limiting groove, a connecting hole is provided on the outer wall of the fixing block, a plug-in pin is installed on the inner wall of the positioning hole, and one end of the pin is connected to the inner wall of the connecting hole.
[0008] As a preferred solution of the utility model, the shell and tube condenser assembly includes an outer shell, which is mounted on the outer wall of the mounting bracket, a tube sheet is mounted on the inner wall of the outer shell, heat transfer tubes are evenly mounted on the outer wall of the tube sheet, a tube box is mounted on one side of the tube sheet and at the port of the outer shell, a connecting pipe is mounted on the outer wall of the tube box, a slide plate is slidably connected to the inner wall of the outer shell, a circular scraper is mounted on the outer wall of the slide plate, and the circular scraper is sleeved on the outer wall of the heat transfer tube, a pull rod is mounted on the outer wall of the slide plate, one end of the pull rod passes through the outer shell and extends to the outer wall of the outer shell, and a connecting pipe is mounted on the outer wall of the outer shell.
[0009] As a preferred solution of the utility model, a cabinet door is installed on the side wall of the cabinet through a hinge, a handle is installed on the outer wall of the cabinet door, universal wheels are arranged at the bottom corners of the cabinet, and a liquid outlet pipe and a liquid inlet pipe are respectively arranged on the outer wall of the cabinet.
[0010] As a preferred solution of the utility model, ventilation holes are evenly opened on the side walls of the cabinet, and the Southern pipeline pump, Copeland compressor, shell and tube evaporator, shell and tube condenser assembly, liquid outlet pipe and liquid inlet pipe are connected through a conduit.
[0011] As a preferred solution of the utility model, the control panel is respectively connected to the Southern pipeline pump, the Copeland compressor, the high and low pressure controllers and the pressure gauge through wires, and the connection method is electrical connection.
[0012] As a preferred solution of the utility model, the fixing components are provided in multiple groups and are respectively located on the inner wall of the cabinet, the Copeland compressor is provided in multiple groups and are respectively located on the inner wall of the cabinet, and the Nanfang pipeline pump is located on one side of the Copeland compressor.
[0013] As a preferred solution of the utility model, the shell and tube evaporator is located on one side of the Copeland compressor, the high and low pressure controllers are located directly above the shell and tube evaporator, and the pressure gauges are provided in multiple groups and are respectively located on the outer wall of the cabinet.
[0014] As a preferred solution of the utility model, the limit grooves are provided in two groups and are respectively located on the outer wall of the fixed base, the fixed base is provided with multiple groups and are respectively located on the inner wall of the cabinet, and the positioning holes are provided in multiple groups and are respectively located on the outer wall of the fixed base.
[0015] As a preferred solution of the utility model, the slide plate is located on one side of the heat transfer tube, the circular scrapers are provided in multiple groups and are respectively located on the outer wall of the heat transfer tube, and one end of the pull rod is located on one side of the mounting hole.
[0016] The utility model arranges a shell and tube condenser assembly in a water-cooled chiller. It only needs to pull a pull rod to apply a pulling force so that the pull rod slides out on the outer wall of the shell. At the same time, the pull rod drives a slide plate to slide on the inner wall of the shell, so that the slide plate drives a circular scraper to slide on the inner wall of the shell, and then the circular scraper scrapes the heat transfer tube, so that dust and impurities on the surface of the heat transfer tube are scraped off by the circular scraper. When the device is running, the fallen impurities flow out of the shell along the fluid, and the cleaning of the device is simpler and more practical.
[0017] By setting a fixing component in the water-cooled chiller, the Copeland compressor is aligned with the limit groove of the fixed base and moved, so that the Copeland compressor drives the fixing block to be stuck on the inner wall of the limit groove, and at the same time, the connecting hole of the fixing block is aligned with the positioning hole. It is only necessary to insert the pin into the inner wall of the positioning hole and the connecting hole in turn for fixing. The Copeland compressor can be fixed through the fixing component, and the subsequent disassembly and installation is also more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a side view structural schematic diagram of the utility model;
[0020] Figure 3 This is a schematic diagram of the cabinet inner cavity structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the fixing assembly of the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the shell and tube condenser assembly of the utility model.
[0023] In the figure: 1. cabinet; 2. Nanfang pipeline pump; 3. shell and tube evaporator; 4. fixing assembly; 401. fixing base; 402. fixing block; 403. limiting groove; 404. positioning hole; 405. connecting hole; 406. latch; 5. Copeland compressor; 6. mounting bracket; 7. high and low pressure controller; 8. shell and tube condenser assembly; 801. shell; 802. tube sheet; 803. heat transfer tube; 804. tube box; 805. connecting pipe; 806. slide plate; 807. circular scraper; 808. pull rod; 809. connecting pipe; 9. control panel; 10. pressure gauge; 11. mounting hole; 12. cabinet door; 13. handle; 14. universal wheel; 15. liquid outlet pipe; 16. liquid inlet pipe; 17. air vent. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] Example: See Figure 1-5 A water-cooled chiller is shown, comprising a cabinet 1, a Southern pipeline pump 2 is arranged on the inner wall of the cabinet 1, a shell and tube evaporator 3 is arranged on one side of the Southern pipeline pump 2 and located on the inner wall of the cabinet 1, a Copeland compressor 5 is installed on the inner wall of the cabinet 1 through a fixing component 4, a mounting bracket 6 is installed on the inner wall of the cabinet 1, a high and low pressure controller 7 is installed on the inner wall of the mounting bracket 6, a shell and tube condenser assembly 8 is installed on the outer wall of the mounting bracket 6, a control panel 9 is installed on the outer wall of the cabinet 1, a pressure gauge 10 is arranged on one side of the control panel 9 and located on the outer wall of the cabinet 1, and a mounting hole 11 is opened on the outer wall of the cabinet 1.
[0026] In this embodiment, specific reference Figure 1 , Figure 3 and Figure 4The fixing assembly 4 includes a fixing base 401 and a fixing block 402. The fixing base 401 is installed on the inner wall of the cabinet 1. Two groups of limiting grooves 403 are provided and are respectively located on the outer wall of the fixing base 401. The fixing base 401 is provided with multiple groups and are respectively located on the inner wall of the cabinet 1. The outer wall of the fixing base 401 is provided with limiting grooves 403. The outer wall of the fixing base 401 is provided with positioning holes 404, and the positioning holes 404 and the limiting grooves 403 are connected. The positioning holes 404 are provided with multiple groups and are respectively located on the outer wall of the fixing base 401. The fixing block 402 is installed on the outer wall opposite to the Copeland compressor 5. The fixing block 402 is plugged and connected to the inner wall of the limiting groove 403. A connecting hole 405 is provided on the outer wall of the fixing block 402. A plug-in pin 406 is installed on the inner wall of the positioning hole 404, and one end of the plug 406 is connected to the inner wall of the connecting hole 405.
[0027] In this embodiment, specific reference Figure 1 , Figure 2 , Figure 3 and Figure 5 The shell and tube condenser assembly 8 includes a shell 801, which is mounted on the outer wall of the mounting bracket 6, a tube sheet 802 is mounted on the inner wall of the shell 801, and heat transfer tubes 803 are evenly mounted on the outer wall of the tube sheet 802. A tube box 804 is mounted on one side of the tube sheet 802 and at the port of the shell 801, and a connecting tube 805 is mounted on the outer wall of the tube box 804. A slide plate 806 is slidably connected to the inner wall of the shell 801, and the slide plate 806 is located on one side of the heat transfer tube 803. On the side, a circular scraper 807 is installed on the outer wall of the slide plate 806. The circular scrapers 807 are provided in multiple groups and are respectively located on the outer walls of the heat transfer tube 803, and the circular scrapers 807 are sleeved on the outer wall of the heat transfer tube 803. A pull rod 808 is installed on the outer wall of the slide plate 806. One end of the pull rod 808 passes through the outer shell 801 and extends to the outer wall of the outer shell 801. One end of the pull rod 808 is located on one side of the mounting hole 11. A connecting pipe 809 is installed on the outer wall of the outer shell 801.
[0028] Among them, a cabinet door 12 is installed on the side wall of the cabinet 1 through a hinge, a handle 13 is installed on the outer wall of the cabinet door 12, and a universal wheel 14 is provided at the bottom corner of the cabinet 1 for easy movement. A liquid outlet pipe 15 and a liquid inlet pipe 16 are respectively provided on the outer wall of the cabinet 1 for easy connection with external devices. Air holes 17 are evenly opened on the side wall of the cabinet 1 for better heat dissipation. The Southern pipeline pump 2, the Valley Wheel compressor 5, the shell and tube evaporator 3, the shell and tube condenser assembly 8, the liquid outlet pipe 15 and the liquid inlet pipe 16 are connected through a conduit, and the control panel 9 is connected through a control panel 9. The Southern pipeline pump 2, the Copeland compressor 5, the high and low pressure controller 7 and the pressure gauge 10 are respectively connected through wires and the connection method is electrical connection, so that the device is energized, the fixed components 4 are provided in multiple groups and are respectively located on the inner wall of the cabinet 1, the Copeland compressor 5 is provided in multiple groups and are respectively located on the inner wall of the cabinet 1, the Southern pipeline pump 2 is located on one side of the Copeland compressor 5, the shell and tube evaporator 3 is located on one side of the Copeland compressor 5, the high and low pressure controller 7 is located directly above the shell and tube evaporator 3, and the pressure gauge 10 is provided in multiple groups and is respectively located on the outer wall of the cabinet 1.
[0029] When the water-cooled chiller of this scheme is working, a limiting groove 403 is provided on the outer wall of the fixed base 401, a positioning hole 404 is provided on the outer wall of the fixed base 401, and the positioning hole 404 and the limiting groove 403 are connected structures, the fixed block 402 is installed on the outer wall opposite to the Valley Wheel compressor 5, the fixed block 402 is plugged and connected to the inner wall of the limiting groove 403, a connecting hole 405 is provided on the outer wall of the fixed block 402, a plug-in pin 406 is installed on the inner wall of the positioning hole 404, and one end of the plug 406 is connected to the inner wall of the connecting hole 405. Under the action of , when installing, it is only necessary to align the Copeland compressor 5 with the limiting groove 403 of the fixed base 401 and move it, so that the Copeland compressor 5 drives the fixed block 402 to snap into the inner wall of the limiting groove 403, and at the same time align the connecting hole 405 of the fixed block 402 with the positioning hole 404, and only need to insert the pin 406 into the inner wall of the positioning hole 404 and the connecting hole 405 in turn for fixing, and the Copeland compressor 5 can be fixed through the fixing assembly 4, and the subsequent disassembly and installation is also more convenient, thereby solving the problem of bolt fixing for unit installation. Although this traditional method does ensure the stability and safety of the equipment to a certain extent, it also brings a series of operational efficiency problems and maintenance inconveniences, resulting in low efficiency and poor practicality during installation and maintenance.
[0030] A pull rod 808 is installed on the outer wall of the slide plate 806, one end of the pull rod 808 passes through the shell 801 and extends to the outer wall of the shell 801, the slide plate 806 is located on one side of the heat transfer tube 803, and a plurality of circular scrapers 807 are provided and are respectively located on the outer wall of the heat transfer tube 803. One end of the pull rod 808 is located on one side of the mounting hole 11. When cleaning is required, the staff pulls the pull rod 808 to apply a pulling force to make the pull rod 808 slide out on the outer wall of the shell 801, and at the same time, the pull rod 808 drives the slide plate 806 to slide on the inner wall of the shell 801. The slide plate is slidably connected to the inner wall of the shell 801. 806, a circular scraper 807 is installed on the outer wall of the slide plate 806, and the circular scraper 807 is sleeved on the outer wall of the heat transfer tube 803, so that the slide plate 806 drives the circular scraper 807 to slide on the inner wall of the shell 801, and then the circular scraper 807 scrapes the heat transfer tube 803, so that the dust and impurities on the surface of the heat transfer tube 803 are scraped off by the circular scraper 807. When the device is running, the impurities fall off along the fluid and flow out of the shell 801. The cleaning of the device is simpler and more practical, thereby solving the problem that the internal structure of the shell and tube condenser is complex, and dust and debris are easily accumulated on its surface, affecting the cooling effect. As the use time increases, these dust and debris are more and more, resulting in a gradual decrease in the heat dissipation effect of the shell and tube condenser. How to clean them to maintain a good heat dissipation effect.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-cooled chiller, comprising a cabinet (1), characterized in that: A Southern pipeline pump (2) is arranged on the inner wall of the cabinet (1); a shell and tube evaporator (3) is arranged on one side of the Southern pipeline pump (2) and located on the inner wall of the cabinet (1); a Copeland compressor (5) is installed on the inner wall of the cabinet (1) via a fixing assembly (4); a mounting bracket (6) is installed on the inner wall of the cabinet (1); a high and low pressure controller (7) is installed on the inner wall of the mounting bracket (6); a shell and tube condenser assembly (8) is installed on the outer wall of the mounting bracket (6); a control panel (9) is installed on the outer wall of the cabinet (1); a pressure gauge (10) is arranged on one side of the control panel (9) and located on the outer wall of the cabinet (1); and a mounting hole (11) is opened on the outer wall of the cabinet (1); The fixing assembly (4) comprises a fixing base (401) and a fixing block (402); the fixing base (401) is mounted on the inner wall of the cabinet (1); a limiting groove (403) is provided on the outer wall of the fixing base (401); a positioning hole (404) is provided on the outer wall of the fixing base (401); and the positioning hole (404) and the limiting groove (403) are in a connected structure; the fixing block (402) is mounted on the outer wall opposite to the Copeland compressor (5); the fixing block (402) is pluggably connected to the inner wall of the limiting groove (403); a connecting hole (405) is provided on the outer wall of the fixing block (402); a plug-in pin (406) is pluggably installed on the inner wall of the positioning hole (404); and one end of the plug pin (406) is connected to the inner wall of the connecting hole (405).
2. The water-cooled chiller according to claim 1, characterized in that: The shell and tube condenser assembly (8) comprises a shell (801), the shell (801) being mounted on the outer wall of a mounting bracket (6), a tube sheet (802) being mounted on the inner wall of the shell (801), heat transfer tubes (803) being evenly mounted on the outer wall of the tube sheet (802), a tube box (804) being mounted on one side of the tube sheet (802) and at a port of the shell (801), a connecting tube (805) being mounted on the outer wall of the tube box (804), A slide plate (806) is slidably connected to the inner wall of the outer shell (801), a circular scraper (807) is installed on the outer wall of the slide plate (806), and the circular scraper (807) is sleeved on the outer wall of the heat transfer tube (803), a pull rod (808) is installed on the outer wall of the slide plate (806), one end of the pull rod (808) passes through the outer shell (801) and extends to the outer wall of the outer shell (801), and a connecting pipe (809) is installed on the outer wall of the outer shell (801).
3. The water-cooled chiller according to claim 2, characterized in that: A cabinet door (12) is hingedly mounted on the side wall of the cabinet body (1), a handle (13) is mounted on the outer wall of the cabinet door (12), a universal wheel (14) is arranged at the bottom corner of the cabinet body (1), and a liquid outlet pipe (15) and a liquid inlet pipe (16) are respectively arranged on the outer wall of the cabinet body (1).
4. The water-cooled chiller according to claim 3, characterized in that: The side wall of the cabinet (1) is evenly provided with air holes (17), and the Nanfang pipeline pump (2), the Copeland compressor (5), the shell and tube evaporator (3), the shell and tube condenser assembly (8), the liquid outlet pipe (15) and the liquid inlet pipe (16) are connected via a conduit.
5. The water-cooled chiller according to claim 3, characterized in that: The control panel (9) is respectively connected to the Nanfang pipeline pump (2), the Copeland compressor (5), the high and low pressure controllers (7) and the pressure gauge (10) through wires, and the connection method is electrical connection; The fixing components (4) are provided in multiple groups and are respectively located on the inner wall of the cabinet (1); the Copeland compressor (5) is provided in multiple groups and are respectively located on the inner wall of the cabinet (1); and the Nanfang pipeline pump (2) is located on one side of the Copeland compressor (5).
6. The water-cooled chiller according to claim 3, characterized in that: The shell and tube evaporator (3) is located on one side of the Copeland compressor (5), the high and low pressure controller (7) is located directly above the shell and tube evaporator (3), and the pressure gauges (10) are provided in multiple groups and are respectively located on the outer wall of the cabinet (1).
7. The water-cooled chiller according to claim 3, characterized in that: The limiting grooves (403) are provided in two groups and are respectively located on the outer wall of the fixed base (401); the fixed base (401) is provided with multiple groups and are respectively located on the inner wall of the cabinet (1); and the positioning holes (404) are provided in multiple groups and are respectively located on the outer wall of the fixed base (401).
8. The water-cooled chiller according to claim 3, characterized in that: The slide plate (806) is located on one side of the heat transfer tube (803), a plurality of groups of circular scrapers (807) are provided and are respectively located on the outer wall of the heat transfer tube (803), and one end of the pull rod (808) is located on one side of the mounting hole (11).