Scattering mechanism of tea drying device

By designing a breaking mechanism in the tea drying device, the synergistic effect of clamping positioning, lifting, reciprocating and swinging components is used to solve the problem of uneven heating of tea, and the uniformity and quality of the tea drying process are achieved. promote.

CN222504721UActive Publication Date: 2025-02-18JINGZHOU LONGTENG TEA CO LTD
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Patent Information

Application Number
CN202323418705.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2025-02-18
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

In the existing tea drying equipment, the tea is heated unevenly, resulting in uneven quality of the tea after drying, which reduces the quality of the tea.

Method used

A tea drying mechanism is designed for a tea leaf drying device, including a box, a clamping positioning assembly, a lifting assembly, a plurality of breaking rods, a reciprocating assembly and a swing assembly. Through the synergy of these components, the tea leaves are evenly turned and dispersed during the drying process, ensuring that the tea leaves are heated evenly.

Benefits of technology

Through uniform tea breaking and drying treatment, the drying uniformity of tea leaves is improved, the quality consistency of the final product is ensured, and the quality of tea leaves is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of scattering mechanisms, particularly relates to a scattering mechanism of a tea leaf drying device, and aims to solve the problems that the quality of finally dried tea leaves is uneven and the quality of the tea leaves is reduced due to the fact that the existing tea leaves are not uniform in heating degree and are not uniformly heated. A box door is rotationally arranged at the side end of the box body through a hinged shaft; a fixing plate is fixed in the box body, and the containing ventilation box is placed on the upper side of the fixing plate and used for containing tea leaves to be dried. A fixing block is fixed to the top end of the fixing plate, and the clamping and positioning assembly is arranged in the fixing block and used for clamping and fixing the containing ventilation box. A concentric-square-shaped frame is arranged at the side end of the fixing block, a second rotating shaft is rotationally arranged in the concentric-square-shaped frame, and a plurality of scattering rods are evenly fixed to the surface of the second rotating shaft and used for turning and scattering the tea leaves in the containing ventilation box; the tea leaves are heated more uniformly, the quality of the finally dried tea leaves can be ensured to be consistent, and the quality of the tea leaves is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of breaking up mechanisms, in particular to a breaking up mechanism of a tea drying device. Background Art

[0002] As people's living standards improve, they gradually pay more attention to health preservation. As we all know, drinking tea is a frequently discussed topic in the field of health preservation. There are many varieties of tea, and the functions of tea are even more diverse. People's pursuit of tea is not only limited to increasing the output of tea, but currently pays more attention to the processing quality of tea.

[0003] The hot air drying machine for tea leaves in the prior art mainly heats the air through a heating furnace, and then uses a blower to directly send the hot air into the drying chamber. The tea leaves are spread flat on the screen and dried by hot air. The tea leaves are stationary, which will cause the tea leaves at different positions to be heated to different degrees. The uneven heating of the tea leaves will cause the quality of the finally dried tea leaves to be uneven, thus reducing the quality of the tea leaves.

[0004] In the existing equipment, a front or rear dispersing device is also provided to disperse the tea leaves. The front or rear device needs to transfer the dried tea leaves for dispersing, which makes the process more complicated. Therefore, some equipment installs the dispersing mechanism in the drying equipment, such as CN202221123059.6, a tea dispersing device for tea production, in which two dispersing rods rotate in opposite directions, so that the tea leaves are dispersed and fall to the two sides of the two dispersing rods, avoiding repeated stirring of the tea leaves to break the tea leaves, and then taking out the dispersed tea leaves from the lower end side of the dispersing box for the next processing;

[0005] However, although this method can achieve a breaking up effect, since the tea leaves are broken up and fall to both sides, it will cause uneven distribution of the tea leaves, thus affecting the uniformity of drying the tea leaves. Utility Model Content

[0006] The utility model aims to solve the problem in the prior art that tea leaves are heated to different degrees, and the uneven heating of tea leaves will lead to uneven quality of the finally dried tea leaves, thus reducing the quality of the tea leaves, and proposes a breaking mechanism for a tea drying device.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A tea-leaf-drying device has a scattering mechanism, comprising a box body, wherein a box door is provided at a side end of the box body through a hinge shaft.

[0009] A ventilating box is provided, wherein a fixing plate is fixed in the box body, and the ventilating box is placed on the upper side of the fixing plate to accommodate tea leaves to be dried;

[0010] A clamping and positioning component, a fixing block is fixed on the top of the fixing plate, and the clamping and positioning component is arranged in the fixing block for clamping and fixing the accommodating breathable box;

[0011] A plurality of breaking rods, a return frame is provided at the side end of the fixed block, a second rotating shaft rotates in the return frame, and a plurality of breaking rods are evenly fixed on the surface of the second rotating shaft for turning and breaking the tea leaves in the air-permeable box;

[0012] A reciprocating assembly, wherein the reciprocating assembly is arranged in the return frame and is used to drive a plurality of breaking rods to perform breaking motion;

[0013] and a swinging assembly used in conjunction with the reciprocating assembly, wherein the swinging assembly is arranged in the return frame and is used to drive the plurality of breaking rods to swing during the reciprocating movement of the plurality of breaking rods;

[0014] A lifting component is arranged between the fixed block and the return frame and is used to control the rise or fall of multiple breaking rods.

[0015] In a possible design, the clamping and positioning assembly includes a second groove opened in the fixed block, a bidirectional screw rotates in the second groove, two clamping plates slide in the second groove, the two clamping plates are respectively threadedly connected to the positive and negative thread segments on the circumferential surface of the bidirectional screw, and a first drive motor is fixed to the side end of the box body, and the first drive motor is connected to the bidirectional screw through a coupling.

[0016] In a possible design, the adjacent ends of the two clamping plates are both provided with anti-slip pads.

[0017] In a possible design, the lifting assembly includes a first groove opened in the fixed block, two limit rods are fixed in the first groove, the same threaded block slides on the surface of the two limit rods, a lifting screw rod rotates in the first groove, the threaded block is threadedly connected to the surface of the lifting screw rod, and the return frame is fixed to the side end of the threaded block.

[0018] In a possible design, the lifting screw moves downward and penetrates into the second groove, a second helical gear is fixed to the bottom end of the lifting screw, and a first helical gear meshing with the second helical gear is fixed to the surface of the bidirectional screw.

[0019] In one possible design, the reciprocating assembly includes a third groove opened in the return frame, a reciprocating screw rotates in the third groove, the U-shaped frame is threadedly connected to the surface of the reciprocating screw, a second drive motor is fixed to the side end of the return frame, and the second drive motor is connected to the reciprocating screw through a coupling.

[0020] In one possible design, the swing assembly includes a fifth groove opened in the U-shaped frame, a half-toothed ring slides in the fifth groove, a first rotating shaft rotates in the fifth groove, a half-toothed gear meshing with the half-toothed ring is fixed on the surface of the first rotating shaft, a second rack is fixed to the bottom end of the half-toothed ring, the second rotating shaft moves outward and passes through the fifth groove, a third gear meshing with the second rack is fixed on the surface of the second rotating shaft, the first rotating shaft moves outward and passes through the side end of the U-shaped frame and extends outward, a second gear is fixed on the surface of the first rotating shaft, a fourth groove is opened in the return frame, and a first rack meshing with the second gear is fixed in the fourth groove.

[0021] In a possible design, a hot air dryer for drying is fixed in the box.

[0022] In the present application, after the vent box is placed on the upper side of the fixed plate, the first driving motor is started to drive the bidirectional screw to rotate, and the rotation of the bidirectional screw drives the two clamping plates to move in a direction close to each other, and the two clamping plates move in a direction close to each other to clamp and position the vent box. At the same time, the bidirectional screw drives the first helical gear to rotate, and the rotation of the first helical gear drives the second helical gear to rotate, and the rotation of the second helical gear drives the lifting screw to rotate, and the rotation of the lifting screw drives the threaded block to move downward, and the threaded block drives the breaking rod to move downward into the vent box through the return frame, and the hot air dryer is started for drying, and the second driving motor is started to drive the reciprocating screw to rotate, The rotation of the reciprocating screw drives the U-shaped frame to move its position, and the movement of the U-shaped frame drives multiple breaking rods to move their positions, the U-shaped frame drives the second gear to move synchronously, the movement of the second gear is driven by the first rack, the first rack drives the second gear to rotate, the second gear drives the first rotating shaft to rotate, the rotation of the first rotating shaft drives the half-toothed gear to rotate, the rotation of the half-toothed gear drives the half-toothed gear ring to move back and forth in a straight line, the half-toothed gear ring drives the second rack to move back and forth in a straight line, the second rack drives the third gear to swing back and forth, the third gear drives the second rotating shaft to swing back and forth, the second rotating shaft drives multiple breaking rods to swing back and forth, the breaking rods move back and forth and swing to break the tea leaves.

[0023] In the utility model, the scattering mechanism of the tea drying device can achieve the effect of clamping and positioning the ventilating box while the lifting assembly drives the multiple scattering rods to descend into the ventilating box through the cooperation of the clamping assembly and the lifting assembly;

[0024] In the utility model, the scattering mechanism of the tea drying device can achieve the effect of scattering the tea leaves by driving the scattering rod to swing when the scattering rod moves back and forth through the reciprocating assembly and the swing assembly;

[0025] In the utility model, the reciprocating component and the swinging component in the technical scheme can achieve the goal that when the scattering rod moves back and forth, it drives the scattering rod to swing to scatter the tea leaves, which can make the tea leaves be dried more evenly, make the tea leaves heated more evenly, ensure the quality of the finally dried tea leaves is consistent, and improve the quality of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a front perspective view of a tea-leaf-drying device provided by the utility model;

[0027] Figure 2 A first partial cross-sectional view of a tea-leaf-drying device provided by the utility model;

[0028] Figure 3 A second partial cross-sectional view of a tea-leaf-drying device provided by the utility model;

[0029] Figure 4 A third partial cross-sectional view of the tea-leaf-scattering mechanism of the tea-leaf-drying device proposed in the utility model;

[0030] Figure 5 A fourth partial cross-sectional view of a tea-leaf-drying device provided by the utility model;

[0031] Figure 6 This is a partial stereoscopic diagram of a tea-leaf-scattering mechanism of a tea-leaf drying device proposed in the utility model.

[0032] In the figure: 1. box body; 2. box door; 3. first drive motor; 4. hot air dryer; 5. fixing plate; 6. accommodating ventilation box; 7. return frame; 8. fixing block; 9. first groove; 10. threaded block; 11. limit rod; 12. lifting screw rod; 13. second groove; 14. bidirectional screw rod; 15. first helical gear; 16. second helical gear; 17. clamping plate; 18. U-shaped frame; 19. third groove; 20. reciprocating screw rod; 21. second drive motor; 22. fourth groove; 23. first rack; 24. second gear; 25. first rotating shaft; 26. second rotating shaft; 27. breaking rod; 28. fifth groove; 29. ​​half-toothed ring; 30. half-toothed gear; 31. third gear; 32. second rack. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0034] Example 1

[0035] Reference Figure 1-Figure 6 , a disintegrating mechanism, comprising a box body 1, a box door 2 is provided at a side end of the box body 1 through a hinge shaft;

[0036] A ventilating box 6 is provided, wherein a fixing plate 5 is fixed in the box body 1, and the ventilating box 6 is placed on the upper side of the fixing plate 5 for accommodating tea leaves to be dried;

[0037] A plurality of breaking rods 27, a return frame 7 is provided at the side end of the fixed block 8, a second rotating shaft 26 rotates in the return frame 7, and a plurality of breaking rods 27 are evenly fixed on the surface of the second rotating shaft 26 for turning and breaking the tea leaves in the ventilating box 6;

[0038] Reference Figure 3 , a dispersing mechanism also includes a reciprocating assembly, which is arranged in the return frame 7 to drive multiple dispersing rods 27 to perform dispersing movement; the reciprocating assembly includes a third groove 19 opened in the return frame 7, a reciprocating screw rod 20 rotates in the third groove 19, a U-shaped frame 18 is threadedly connected to the surface of the reciprocating screw rod 20, and a second drive motor 21 is fixed to the side end of the return frame 7, and the second drive motor 21 is connected to the reciprocating screw rod 20 through a coupling; by starting the hot air dryer 4 for drying, the second drive motor 21 is started to drive the reciprocating screw rod 20 to rotate, the reciprocating screw rod 20 rotates to drive the U-shaped frame 18 to move, and the U-shaped frame 18 moves to drive multiple dispersing rods 27 to move;

[0039] Reference Figure 4-Figure 6A dispersing mechanism also includes a swinging assembly used in conjunction with the reciprocating assembly, the swinging assembly is arranged in the return frame 7 and is used to drive the multiple dispersing rods 27 to swing during the reciprocating movement; the swinging assembly includes a fifth groove 28 opened in the U-shaped frame 18, a half-toothed gear ring 29 slides in the fifth groove 28, a first rotating shaft 25 rotates in the fifth groove 28, a half-toothed gear 30 meshing with the half-toothed gear ring 29 is fixed on the surface of the first rotating shaft 25, a second rack 32 is fixed at the bottom end of the half-toothed gear ring 29, the second rotating shaft 26 moves outwardly through the fifth groove 28, a third gear 31 meshing with the second rack 32 is fixed on the surface of the second rotating shaft 26, the first rotating shaft 25 moves outwardly through the side end of the U-shaped frame 18 and extends outward, and the second gear 2 is fixed on the surface of the first rotating shaft 25 4. A fourth groove 22 is provided in the return frame 7, and a first rack 23 meshing with a second gear 24 is fixed in the fourth groove 22; the U-shaped frame 18 drives the second gear 24 to move synchronously, and the movement of the second gear 24 is driven by the first rack 23, the first rack 23 drives the second gear 24 to rotate, the second gear 24 drives the first rotating shaft 25 to rotate, the rotation of the first rotating shaft 25 drives the half-toothed gear 30 to rotate, the rotation of the half-toothed gear 30 drives the half-toothed gear ring 29 to move linearly back and forth, the half-toothed gear ring 29 drives the second rack 32 to move linearly back and forth, the second rack 32 drives the third gear 31 to swing back and forth, the third gear 31 drives the second rotating shaft 26 to swing back and forth, the second rotating shaft 26 drives a plurality of scattering rods 27 to swing back and forth, and the scattering rods 27 move back and forth and swing to scatter the tea leaves.

[0040] It also includes a clamping and positioning assembly, a fixing block 8 is fixed on the top of the fixing plate 5, and the clamping and positioning assembly is arranged in the fixing block 8 for clamping and fixing the ventilating box 6; the clamping and positioning assembly includes a second groove 13 opened in the fixing block 8, a bidirectional screw 14 rotates in the second groove 13, and two clamping plates 17 slide in the second groove 13, and the two clamping plates 17 are respectively threadedly connected to the positive and negative thread segments on the circumferential surface of the bidirectional screw 14, and a first drive motor 3 is fixed to the side end of the box body 1, and the first drive motor 3 is connected to the bidirectional screw 14 through a coupling;

[0041] Wherein, the adjacent ends of the two clamping plates 17 are provided with anti-slip pads;

[0042] A dispersing mechanism also includes a lifting assembly, which is arranged between a fixed block 8 and a return frame 7 and is used to control the rise or fall of multiple dispersing rods 27; the lifting assembly includes a first groove 9 opened in the fixed block 8, two limit rods 11 are fixed in the first groove 9, the surfaces of the two limit rods 11 slide with the same thread block 10, a lifting screw rod 12 rotates in the first groove 9, the thread block 10 is threadedly connected to the surface of the lifting screw rod 12, and the return frame 7 is fixed to the side end of the thread block 10;

[0043] Among them, the lifting screw 12 moves downward and penetrates into the second groove 13, and a second helical gear 16 is fixed to the bottom end of the lifting screw 12, and a first helical gear 15 meshing with the second helical gear 16 is fixed to the surface of the bidirectional screw 14; after the accommodating breathable box 6 is placed on the upper side of the fixed plate 5, the bidirectional screw 14 is driven to rotate by starting the first drive motor 3, and the rotation of the bidirectional screw 14 drives the two clamping plates 17 to move in a direction close to each other, and the two clamping plates 17 move in a direction close to each other to clamp and position the accommodating breathable box 6. At the same time, the bidirectional screw 14 drives the first helical gear 15 to rotate, and the rotation of the first helical gear 15 drives the second helical gear 16 to rotate, and the rotation of the second helical gear 16 drives the lifting screw 12 to rotate, and the rotation of the lifting screw 12 drives the threaded block 10 to move downward, and the threaded block 10 drives the breaking rod 27 to move downward into the accommodating breathable box 6 through the return frame 7.

[0044] This application can be used in tea production, and can also be used in other fields applicable to this application.

[0045] Example 2

[0046] refer to Figure 1-Figure 6 , improved on the basis of Example 1: a tea-leaf-drying device breaking up mechanism, which is used in the field of tea processing technology, a box body 1 is fixed with a hot air dryer 4 for drying.

[0047] However, as is well known to those skilled in the art, the working principles and wiring methods of the first drive motor 3, the hot air dryer 4 and the second drive motor 21 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0048] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A tea leaf scattering mechanism for a tea leaf drying device, characterized in that: include: A box body (1), wherein a box door (2) is provided at a side end of the box body (1) through a hinge shaft; A ventilating box (6) is provided, wherein a fixing plate (5) is fixed inside the box body (1), and the ventilating box (6) is placed on the upper side of the fixing plate (5) and is used to contain tea leaves to be dried; A clamping and positioning component, wherein a fixing block (8) is fixed to the top of the fixing plate (5), and the clamping and positioning component is arranged in the fixing block (8) and is used to clamp and fix the accommodating breathable box (6); A plurality of breaking rods (27), a return frame (7) is provided at the side end of the fixed block (8), a second rotating shaft (26) is rotated in the return frame (7), and a plurality of breaking rods (27) are evenly fixed on the surface of the second rotating shaft (26) for turning over and breaking the tea leaves in the ventilated box (6); A reciprocating assembly, the reciprocating assembly being arranged in the return frame (7) and used for driving a plurality of breaking rods (27) to perform a breaking movement; and a swinging assembly used in conjunction with the reciprocating assembly, wherein the swinging assembly is disposed in the return frame (7) and is used to drive the plurality of breaking rods (27) to swing during the reciprocating movement of the plurality of breaking rods (27); A lifting component is provided between the fixed block (8) and the return frame (7) and is used to control the rise or fall of the plurality of breaking rods (27).

2. The tea-leaf-drying device according to claim 1 is characterized in that: The clamping and positioning assembly comprises a second groove (13) formed in a fixed block (8), a bidirectional screw (14) rotating in the second groove (13), two clamping plates (17) sliding in the second groove (13), the two clamping plates (17) respectively being threadedly connected to the positive and negative thread segments on the circumferential surface of the bidirectional screw (14), a first drive motor (3) being fixed to the side end of the housing (1), and the first drive motor (3) being connected to the bidirectional screw (14) via a coupling.

3. The tea-leaf-drying device of claim 2, characterized in that: Anti-slip pads are provided at the adjacent ends of the two clamping plates (17).

4. The tea-leaf-drying device according to claim 2 is characterized in that: The lifting assembly comprises a first groove (9) formed in a fixed block (8), two limiting rods (11) are fixed in the first groove (9), a same threaded block (10) is slidably disposed on the surfaces of the two limiting rods (11), a lifting screw rod (12) is rotatably disposed in the first groove (9), the threaded block (10) is threadedly connected to the surface of the lifting screw rod (12), and the return frame (7) is fixed to the side end of the threaded block (10).

5. The tea-leaf-drying device's scattering mechanism according to claim 4, characterized in that: The lifting screw (12) moves downward and penetrates into the second groove (13); a second helical gear (16) is fixed to the bottom end of the lifting screw (12); and a first helical gear (15) meshing with the second helical gear (16) is fixed to the surface of the bidirectional screw (14).

6. The tea-leaf-drying device according to any one of claims 1 to 3, characterized in that: The reciprocating assembly comprises a third groove (19) formed in a return frame (7), a reciprocating screw rod (20) rotating in the third groove (19), a U-shaped frame (18) being threadedly connected to the reciprocating screw rod (20), a second drive motor (21) being fixed to a side end of the return frame (7), and the second drive motor (21) being connected to the reciprocating screw rod (20) via a coupling.

7. The tea-leaf-drying device's scattering mechanism according to claim 6, characterized in that: The swing assembly comprises a fifth groove (28) provided in the U-shaped frame (18), a half-toothed gear ring (29) slidingly provided in the fifth groove (28), a first rotating shaft (25) rotating in the fifth groove (28), a half-toothed gear (30) meshing with the half-toothed gear ring (29) fixed on the surface of the first rotating shaft (25), a second rack (32) fixed on the bottom end of the half-toothed gear ring (29), the second rotating shaft (26) moving outwardly through the fifth groove (28), a third gear (31) meshing with the second rack (32) fixed on the surface of the second rotating shaft (26), the first rotating shaft (25) moving outwardly through the side end of the U-shaped frame (18) and extending outwardly, a second gear (24) fixed on the surface of the first rotating shaft (25), a fourth groove (22) provided in the return frame (7), a first rack (23) meshing with the second gear (24) fixed in the fourth groove (22).

8. The tea-leaf-drying device's breaking mechanism according to claim 1 is characterized in that: A hot air dryer (4) for drying is fixed inside the box (1).

Citation Information

Patent Citations

  • Tea leaf scattering equipment for tea leaf production

    CN217429148U