Anti-typhoon flue gas mixer
By adopting multiple structural designs in the flue gas mixer, including intake pipes, outlet pipes, deflectors, reinforcement mechanisms and wind breaking rings, the problem of low stability of existing flue gas mixers in typhoon weather is solved. Significantly improves the ability and safety of typhoons.
Patent Information
- Application Number
- CN202420959391.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing flue gas mixers are not stable in typhoon weather and have great safety hazards.
A flue gas mixer that resists typhoons was designed, and a multi-structure design was used to strengthen the structural strength of the mixing cylinder, including setting up intake pipes on both sides of the mixing cylinder, setting up an outlet pipe on the top, and setting up a diversion cylinder and a reinforcement mechanism inside. A windbreaker is also set up on the outer periphery to weaken the impact of the typhoon.
Through the multi-structure design, the structural strength and stability of the hybrid cylinder are significantly improved, effectively resisting the impact of typhoons, and reducing safety hazards.
Smart Images

Figure CN222505017U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of smoke mixers, in particular to a typhoon-resistant smoke mixer. Background Art
[0002] The sintering flue gas recycling process refers to a process in which a portion of the hot flue gas generated during the sintering process is not discharged into the atmosphere, but is returned to the sintering material surface for reuse after simple treatment, thereby reducing the sintering solid fuel consumption and waste gas emissions. Usually, in order to ensure the sintering effect, the flue gas needs to be mixed by a flue gas mixer (also called a homogenizer) before returning to the sintering material surface, so that the flue gas temperature and composition are evenly mixed before returning to the sintering material surface.
[0003] The gas mixer proposed by our company previously, with publication number CN205537154U, includes a mixing cylinder and a guide body located in the mixing cylinder, coaxially arranged with the same bottom surface; an air outlet pipe is arranged at the upper end of the side wall of the mixing cylinder; two air inlet pipes are symmetrically arranged at the lower end of the side wall of the mixing cylinder, with the center of the bottom surface of the mixing cylinder as the symmetrical point, and the air inlets of the two air inlet pipes are opposite to each other, so that the respective air flows rotate in the same direction around the guide body; a baffle is arranged at the top of the mixing cylinder, and the mixed gas is led out from the outlet of the air outlet pipe through the blocking of the baffle. The gas mixer has a simple structure and is easy to install. It can achieve full mixing of the two gases without rotating parts and any power.
[0004] The above-mentioned gas mixer can mix the two flue gases during use, but there are still some areas that can be improved during use. The main areas of improvement are: due to cost factors, many steel companies are currently built on the seaside (sea transportation costs are low), the seaside is windy, and typhoons often occur. The existing mixer has a simple structure and poor typhoon resistance, and there are major safety hazards. Utility Model Content
[0005] In view of the above deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a typhoon-resistant flue gas mixer, which effectively solves the problem that the existing flue gas mixer has low stability in typhoon weather.
[0006] The typhoon-resistant smoke mixer comprises a vertically arranged mixing cylinder, an air intake pipe I and an air intake pipe II for sending smoke into the mixing cylinder are respectively arranged on both sides of the mixing cylinder, an air outlet pipe for discharging smoke is arranged on one side of the top of the mixing cylinder, and a guide cylinder for guiding the smoke entering from the air intake pipes I and II is arranged in the mixing cylinder, the mixing cylinder comprises a first cylinder and a second cylinder arranged in sequence from bottom to top, the first cylinder is connected to the second cylinder through a flange, the air outlet pipe is arranged on one side of the top of the second cylinder, the air intake pipe I and the air intake pipe II are arranged on both sides of the bottom of the first cylinder, and the guide cylinder is arranged in the first cylinder;
[0007] A first reinforcing mechanism is arranged between the guide tube and the first cylinder, and a second reinforcing mechanism is arranged inside the middle part of the second cylinder.
[0008] Furthermore, a third reinforcing mechanism is provided on the outer periphery of the first cylinder and the second cylinder.
[0009] Furthermore, a wind-breaking ring is provided on the outer wall of the second cylinder to prevent the wind flow from forming a cyclone around the second cylinder.
[0010] Furthermore, the guide tube includes a shell body I of a tubular structure, a base plate I of an annular structure is fixed to the bottom of the shell body I, a steel plate I of an annular structure for pre-embedding is overlapped at the bottom of the base plate I, and a connecting hole I is opened on the base plate I and the steel plate I on the outside of the shell body I, and an anchor bolt I for pre-embedding is passed through the connecting hole I.
[0011] Furthermore, the first cylinder comprises a shell body II of a tubular structure, a bottom plate II of an annular structure is fixed to the bottom of the bottom shell body II, a steel plate II of an annular structure for pre-embedded overlaps the bottom of the bottom plate II, a connection hole II is opened on the bottom plate II and the steel plate II outside the shell body II, and an anchor bolt II for pre-embedded is installed in the connection hole II;
[0012] A plurality of reinforcing rib plates I are fixed between the inner wall of the shell II and the steel plate II, and a plurality of reinforcing rib plates II are fixed between the outer wall of the shell II and the bottom plate II.
[0013] Furthermore, the third reinforcing mechanism includes a plurality of support rods, and a foundation component for being buried underground is arranged at the lower end of the support rods. The support rods are respectively fixed to the first cylinder and the second cylinder through connecting plates.
[0014] Furthermore, the basic component is a steel rod, which is connected to the support rod through a connecting head, and the connecting head is threadedly connected to the support rod and the steel rod.
[0015] Furthermore, the first reinforcing mechanism includes a first turbulence plate, the first turbulence plate close to the first cylinder is fixed to the first cylinder by an angle steel I, the first turbulence plate close to the guide tube is fixed to the guide tube by a supporting plate, and an air hole I for smoke to pass through is opened on the first turbulence plate.
[0016] Furthermore, the second reinforcing mechanism includes a second turbulence plate transversely arranged in the second cylinder, the periphery of the second turbulence plate is fixed to the inner wall of the second cylinder by angle steel II, and a plurality of air holes II for smoke to pass through are opened on the second turbulence plate.
[0017] Furthermore, at least one reinforcing strip is arranged on the plate surface of the reinforcing rib plate I.
[0018] Furthermore, the wind-breaking ring is a spiral-shaped steel plate.
[0019] Furthermore, a reinforcing rod for increasing strength is fixed on the second turbulent plate.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] The utility model strengthens the structural strength of the mixing cylinder through multiple structural designs, and improves its ability to resist typhoons. Specifically, there are the following points:
[0022] 1. The wind-breaking circle designed on the outer periphery of the second cylinder can weaken the impact of typhoons.
[0023] 2. A first reinforcing mechanism is provided between the inner cavity of the first cylinder and the guide cylinder, and a second reinforcing mechanism is provided in the inner cavity of the second cylinder. The two reinforcing mechanisms can provide support for the first cylinder and the second cylinder from the inside to improve their strength. In addition, a third reinforcing mechanism designed outside the first cylinder and the second cylinder can effectively provide support from the outside to improve the stability of the cylinder.
[0024] 3. The structure of the bottom installation of the second cylinder has also been strengthened. Specifically, a reinforcing rib plate I is provided between the inner wall of the shell and the steel plate II, and a reinforcing rib plate II is provided between the outer wall of the shell and the bottom plate. The bottom structure of the second cylinder is more stable through the action of the reinforcing rib plate.
[0025] 4. A first reinforcing mechanism is provided between the inner cavity of the first cylinder and the guide cylinder, and a second reinforcing mechanism is provided in the inner cavity of the second cylinder. The two reinforcing mechanisms can not only strengthen the strength of the cylinder, but also the turbulent plates they contain are distributed with sieve holes, which is conducive to further mixing of the flue gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0028] Figure 2 for Figure 1 The enlarged structural diagram at C in the middle;
[0029] Figure 3 for Figure 1 The enlarged structural diagram at B in the middle;
[0030] Figure 4 for Figure 1 The enlarged structural diagram at A in the middle;
[0031] Figure 5 for Figure 1 The enlarged structural diagram at E in the middle;
[0032] Figure 6 for Figure 1 The enlarged structural diagram at D in the middle;
[0033] Figure 7 for Figure 6 Schematic diagram of the structure of the second turbulent plate in the F direction;
[0034] Figure 8 for Figure 1 Schematic diagram of section 1-1;
[0035] Figure numerals: 1, first cylinder; 1001, shell II; 1002, bottom plate II; 1003, reinforcing rib plate I; 10031, reinforcing strip; 1004, reinforcing rib plate II; 2, second cylinder; 3, flange; 4, air inlet pipe I; 5, air inlet pipe II; 6, air outlet pipe; 7, first reinforcing mechanism; 8, second reinforcing mechanism; 9, third reinforcing mechanism; 91, basic component; 92, connector ; 93. Support rod; 94. Connecting plate; 10. Guide tube; 101. Shell Ⅰ; 102. Bottom plate Ⅰ; 11. Steel plate Ⅰ; 12. Anchor bolt Ⅰ; 13. Steel plate Ⅱ; 14. Anchor bolt Ⅱ; 15. Angle steel Ⅰ; 16. Support plate; 17. First turbulence plate; 171. Air hole Ⅰ; 18. Angle steel Ⅱ; 19. Second turbulence plate; 191. Air hole Ⅱ; 192. Reinforcement rod; 20. Wind breaking ring. DETAILED DESCRIPTION
[0036] The present disclosure is further described in detail below in conjunction with the accompanying drawings and implementations. It is understood that the specific implementations described herein are only used to explain the relevant content, rather than to limit the present disclosure. It should also be noted that, for ease of description, only the parts related to the present disclosure are shown in the accompanying drawings.
[0037] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0038] Example
[0039] The typhoon-resistant flue gas mixer described in this embodiment is as follows: Figure 1 As shown, the technology includes a vertically arranged mixing cylinder, an air intake pipe Ⅰ4 and an air intake pipe Ⅱ5 for sending smoke into the mixing cylinder are respectively arranged on both sides of the mixing cylinder, an air outlet pipe 6 for discharging smoke is arranged on one side of the top of the mixing cylinder, and a guide cylinder 10 for guiding the smoke entering from the air intake pipe Ⅰ4 and the air intake pipe Ⅱ5 is arranged in the mixing cylinder, the mixing cylinder includes a first cylinder 1 and a second cylinder 2 arranged in sequence from bottom to top, the first cylinder 1 is connected to the second cylinder 2 through a flange 3, the air outlet pipe 6 is arranged on one side of the top of the second cylinder 2, the air intake pipe Ⅰ4 and the air intake pipe Ⅱ5 are arranged on both sides of the bottom of the first cylinder 1, and the guide cylinder 10 is arranged in the first cylinder 1;
[0040] A first reinforcing mechanism 7 is disposed between the guide tube 10 and the first tube body 1 , and a second reinforcing mechanism 8 is disposed inside the middle of the second tube body 2 .
[0041] like Figure 1 As shown, the first reinforcing mechanism 7 can provide support for the first cylinder 1 from the inside, improve its strength and prevent deformation. Preferably, the first reinforcing mechanism 7 is arranged at the upper end of the guide cylinder 10. In actual application, multiple first reinforcing mechanisms 7 can also be designed according to the height of the guide cylinder 10; similarly, the second reinforcing mechanism 8 can also provide support for the second cylinder 2 from the inside to improve its strength and prevent deformation. Preferably, the second reinforcing mechanism 8 is arranged at the middle section of the second cylinder 2. In actual application, multiple second reinforcing mechanisms 8 can also be designed according to the diameter and / or height of the second cylinder 2.
[0042] like Figure 5 As shown, the first reinforcing mechanism 7 includes a first turbulence plate 17. The first turbulence plate 17 close to the first cylinder 1 is fixed to the first cylinder 1 through an angle steel Ⅰ15. The first turbulence plate 17 close to the guide tube 10 is fixed to the guide tube 10 through a support plate 16. An air hole Ⅰ171 for smoke to pass through is provided on the first turbulence plate 17. In order to further provide strength, in this embodiment, the first turbulence plate 17 is preferably a ring-shaped structure, wherein the outer ring is fixed to the first cylinder 1 through an angle steel Ⅰ15, and the inner ring is fixed to the guide tube 10 through a support plate 16. The number of angle steels Ⅰ15 and support plates 16 is determined according to the size of the first cylinder 1.
[0043] like Figure 6As shown, the second reinforcing mechanism 8 includes a second turbulence plate 19 transversely arranged in the second cylinder 2, the periphery of the second turbulence plate 19 is fixed to the inner wall of the second cylinder 2 by angle steel Ⅱ18, and a plurality of air holes Ⅱ191 for smoke to pass through are opened on the second turbulence plate 19; like the structure of the first turbulence plate 17, in order to further improve the strength, the second turbulence plate 19 of this embodiment is preferably a disc structure, wherein the outer disc is fixed to the second cylinder 2 by angle steel Ⅱ18, and the number of angle steel Ⅱ18 is determined according to the size of the second cylinder 2.
[0044] To further increase the strength, Figure 7 As shown, a reinforcing rod 192 for increasing strength is fixed to the second turbulent plate 19 ; similarly, a reinforcing rod similar to the reinforcing rod 192 may also be added to the first turbulent plate 17 .
[0045] In order to further improve the stability of the technical solution of this embodiment, Figure 1 As shown, the third reinforcing mechanism 9 is arranged on the outer periphery of the first cylinder 1 and the second cylinder 2. The third reinforcing mechanism 9 can effectively provide support from the outside, and the stability of the mixing cylinder can be improved as a whole by combining the first reinforcing mechanism 7 and the second reinforcing mechanism 8.
[0046] like Figure 4 As shown, the third reinforcing mechanism 9 preferably includes a plurality of support rods 93, the number of which is determined according to the size of the mixing cylinder and the normal wind force of the typhoon in the installation area. A foundation component 91 for burying underground is provided at the lower end of the support rod 93, and the support rod 93 is respectively fixed to the first cylinder 1 and the second cylinder 2 through a connecting plate 94; the foundation component 91 is a steel rod, and other foundation components 91 for pre-embedding can also be used when applied. The steel rod is connected to the support rod 93 through a connector 92, and the connector 92 is threadedly connected to the support rod 93 and the steel rod. The steel rod is a rod of a "T"-shaped structure, and the transverse section and most of the vertical section are used for pre-embedding. The present design has a simple structure and is not easy to pull out under the action of the transverse section.
[0047] During use, it is considered that a typhoon may form a cyclone above the second cylinder 2. Figure 1 and Figure 8 As shown, the outer wall of the second cylinder 2 is provided with a wind-breaking ring 20 to prevent the wind from forming a whirlwind around the second cylinder 2; the wind-breaking ring 20 is preferably a spiral steel plate, and the specific number of the wind-breaking rings 20 is determined according to the size of the second cylinder 2 and the typhoon wind force in the installation area during design, and is generally set to 3 to 5. Other materials can also be used to replace the spiral steel plate when applied, such as angle steel, etc.
[0048] like Figure 2As shown, this paragraph will introduce the preferred technology for installing the guide tube 10, the guide tube 10 includes a shell body Ⅰ101 of a tubular structure, a bottom plate Ⅰ102 of an annular structure is fixed to the bottom of the shell body Ⅰ101, and a steel plate Ⅰ11 of an annular structure for pre-embedding is overlapped at the bottom of the bottom plate Ⅰ102, and connecting holes Ⅰ are opened on the bottom plate Ⅰ102 and the steel plate Ⅰ11 outside the shell body Ⅰ101, and anchor bolts Ⅰ12 for pre-embedding are passed through the connecting holes Ⅰ. During installation, the steel plate Ⅰ11 and the screws of the anchor bolts Ⅰ12 are pre-embedded, and then the bottom plate Ⅰ102 is overlapped with the steel plate Ⅰ11, and the screws of the anchor bolts Ⅰ12 pass through the two connection holes Ⅰ, and finally the bottom plate Ⅰ102 and the steel plate Ⅰ11 are fixed by the nuts on the anchor bolts Ⅰ12. The number of connection holes Ⅰ and the corresponding anchor bolts Ⅰ12 is not detailed here, and it needs to be determined according to the size of the guide tube 10. Usually, an even number will be selected and evenly distributed on the circumference of the bottom plate Ⅰ102 and the steel plate Ⅰ11 during design. The shell Ⅰ101 can be circular or square when used. When it is other shapes, the corresponding ring structures such as the bottom plate Ⅰ102 and the steel plate Ⅰ11 are changed accordingly.
[0049] like Figure 3 As shown, this paragraph introduces the preferred related technology when installing the first cylinder 1, the first cylinder 1 includes a shell body Ⅱ1001 with a tubular structure, a bottom plate Ⅱ1002 with an annular structure is fixed to the bottom of the bottom shell body Ⅱ1001, and a steel plate Ⅱ13 with an annular structure for pre-embedding is overlapped at the bottom of the bottom plate Ⅱ1002, and a connecting hole Ⅱ is opened on the bottom plate Ⅱ1002 and the steel plate Ⅱ13 outside the shell body Ⅱ1001, and an anchor bolt Ⅱ14 for pre-embedding is passed through the connecting hole Ⅱ; a plurality of reinforcing rib plates Ⅰ1003 are fixed between the inner wall of the shell body Ⅱ1001 and the steel plate Ⅱ13, and a plurality of reinforcing rib plates Ⅱ1004 are fixed between the outer wall of the shell body Ⅱ1001 and the bottom plate Ⅱ1002; at least one reinforcing strip 10031 is arranged on the plate surface of the reinforcing rib plate Ⅰ1003. Shell II 1001 can be circular, square or other shapes when used. When it is other shapes, the corresponding ring structures such as bottom plate II 1002 and steel plate II 13 are changed accordingly. The number of anchor bolts II 14 and reinforcing rib plates II 1004 in this design is determined according to the specifications of shell II 1001. Usually, an even number is selected and evenly distributed on the outer circumference of shell II 1001 during design, and the number of reinforcing rib plates I 1003 is also the same.
[0050] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments / methods or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments / methods or examples described in this specification and the features of the different embodiments / methods or examples, unless they are contradictory.
[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0052] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A typhoon-resistant smoke mixer, comprising a vertically arranged mixing cylinder, an air intake pipe I (4) and an air intake pipe II (5) for delivering smoke into the mixing cylinder are respectively arranged on both sides of the mixing cylinder, an air outlet pipe (6) for discharging smoke is arranged on one side of the top of the mixing cylinder, and a guide cylinder (10) is arranged in the mixing cylinder for guiding the smoke entering from the air intake pipe I (4) and the air intake pipe II (5), characterized in that: The mixing cylinder comprises a first cylinder (1) and a second cylinder (2) which are arranged in sequence from bottom to top, the first cylinder (1) being connected to the second cylinder (2) via a flange (3), an air outlet pipe (6) being arranged on one side of the top of the second cylinder (2), an air inlet pipe I (4) and an air inlet pipe II (5) being arranged on both sides of the bottom of the first cylinder (1), and a guide cylinder (10) being arranged inside the first cylinder (1); A first reinforcing mechanism (7) is provided between the guide tube (10) and the first tube body (1), and a second reinforcing mechanism (8) is provided inside the middle part of the second tube body (2); A third reinforcing mechanism (9) is provided on the outer periphery of the first cylinder (1) and the second cylinder (2).
2. The typhoon-resistant flue gas mixer according to claim 1, characterized in that: The outer wall of the second cylinder (2) is provided with a wind-breaking ring (20) for preventing wind from flowing around the second cylinder (2) to form a cyclone.
3. The typhoon-resistant flue gas mixer according to claim 1, characterized in that: The guide tube (10) comprises a shell body I (101) of a tubular structure, a bottom plate I (102) of an annular structure is fixed at the bottom of the shell body I (101), a steel plate I (11) of an annular structure for pre-embedding overlaps the bottom of the bottom plate I (102), and a connection hole I is formed on the bottom plate I (102) and the steel plate I (11) outside the shell body I (101), and a foundation bolt I (12) for pre-embedding is inserted into the connection hole I.
4. The typhoon-resistant flue gas mixer according to claim 1, 2 or 3, characterized in that: The first cylinder (1) comprises a shell body II (1001) of a tubular structure, a bottom plate II (1002) of an annular structure is fixed at the bottom of the bottom shell body II (1001), a steel plate II (13) of an annular structure for pre-embedding overlaps the bottom of the bottom plate II (1002), and a connection hole II is formed on the bottom plate II (1002) and the steel plate II (13) outside the shell body II (1001), and a foundation bolt II (14) for pre-embedding is inserted into the connection hole II; A plurality of reinforcing rib plates I (1003) are fixed between the inner wall of the shell II (1001) and the steel plate II (13), and a plurality of reinforcing rib plates II (1004) are fixed between the outer wall of the shell II (1001) and the bottom plate II (1002).
5. The typhoon-resistant flue gas mixer according to claim 1, characterized in that: The third reinforcing mechanism (9) comprises a plurality of support rods (93), and a foundation component (91) for being buried underground is arranged at the lower end of the support rods (93). The support rods (93) are respectively fixed to the first cylinder (1) and the second cylinder (2) through connecting plates (94).
6. The typhoon-resistant flue gas mixer according to claim 5, characterized in that: The base component (91) is a steel rod, which is connected to the support rod (93) via a connector (92), and the connector (92), the support rod (93) and the steel rod are respectively connected by threaded fitting.
7. The typhoon-resistant flue gas mixer according to claim 1, characterized in that: The first reinforcing mechanism (7) comprises a first turbulence plate (17), wherein the first turbulence plate (17) close to the first cylinder (1) is fixed to the first cylinder (1) via an angle steel I (15), and the first turbulence plate (17) close to the guide cylinder (10) is fixed to the guide cylinder (10) via a supporting plate (16), and an air hole I (171) for smoke to pass through is provided on the first turbulence plate (17).
8. The typhoon-resistant flue gas mixer according to claim 1, characterized in that: The second reinforcing mechanism (8) comprises a second turbulence plate (19) which is transversely arranged in the second cylinder (2); the periphery of the second turbulence plate (19) is fixed to the inner wall of the second cylinder (2) by angle steel II (18); and a plurality of air holes II (191) for smoke to pass through are provided on the second turbulence plate (19).
9. The typhoon-resistant flue gas mixer according to claim 4, characterized in that: At least one reinforcing strip (10031) is arranged on the plate surface of the reinforcing rib plate I (1003).
10. The typhoon-resistant flue gas mixer according to claim 2, characterized in that: The wind breaking ring (20) is a spiral-shaped steel plate.
11. The typhoon-resistant flue gas mixer according to claim 8, characterized in that: A reinforcing rod (192) for increasing strength is fixed on the second turbulent plate (19).
Citation Information
Patent Citations
Gas mixer
CN205537154U