Positioning structure for arc gear clearance detection
By designing a positioning structure for arc gear gap detection, using photoelectric conversion components and laser emitting devices, the problem of difficulty in measuring arc gear gap is solved, and accurate measurement and accuracy improvement of multiple sets of gear gaps is achieved.
Patent Information
- Application Number
- CN202421001786.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The prior art is difficult to directly measure the gap of arc gears, resulting in indirect measurement difficulties.
A positioning structure for arc gear gap detection is designed, through photoelectric conversion components and laser emitting devices, combined with computer drawing and light panels to receive lasers, and indirectly calculate the installation gap of multiple sets of gears.
Accurate measurement of gear gaps of multiple groups is achieved, and measurement error is reduced through the comprehensive measurement of multiple groups of centers, which improves measurement accuracy.
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Figure CN222505314U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circular arc gear detection, and in particular to a positioning structure for circular arc gear clearance detection. Background Art
[0002] Arc gear transmission is a point meshing gear transmission with an arc-shaped tooth profile. There are usually two forms of meshing: the pinion has a convex arc tooth profile and the gear has a concave arc tooth profile, which is called a single arc gear transmission. Arc gears refer to point meshing gears with an arc-shaped tooth profile. Arc gear transmission usually has two forms of meshing: the pinion has a convex arc tooth profile and the gear has a concave arc tooth profile, which is called a single arc gear transmission. The large and small gears are made into convex arc tooth profiles outside their respective pitch circles, and the parts inside the pitch circles are made into concave arc tooth profiles, which is called a double arc gear transmission.
[0003] The clearance requirements for multiple sets of gears that mesh with each other and rotate are different, so it is necessary to test and detect the clearance of multiple sets of gears. However, the shape of the arc gear is not convenient for direct measurement, so it is necessary to measure it indirectly, which means positioning the arc gear and then measuring the gear clearance. For this reason, we propose a positioning structure for arc gear clearance detection. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies of the prior art, the present invention provides a positioning structure for detecting arc gear clearance, which solves the technical problem of indirectly measuring gear clearance.
[0006] (II) Technical solution
[0007] In order to achieve the above objectives, this utility model is implemented through the following technical solutions:
[0008] A positioning structure for detecting arc gear clearance, comprising:
[0009] Detection frame, the detection frame is a supporting structure frame, a supporting platform is arranged in the middle of the detection frame, a driving motor is arranged below the detection frame, a driving shaft is coaxially fixedly installed on the upper end of the driving motor, two sets of bearings are arranged in the middle of the support platform, the driving shaft and the driven shaft are respectively fixedly installed in the two sets of bearings, gears are respectively installed on the upper ends of the driving shaft and the driven shaft through key slots, the two sets of gears are meshed and installed, and the structures of the driving shaft and the driven shaft are supported by the support platform.
[0010] A photoelectric conversion assembly is provided at the top of the upper end of the driving shaft and the driven shaft, wherein a laser emitting device is provided at the upper end of the photoelectric conversion assembly, and a light panel is fixedly installed below the top of the detection frame through a hanging rod. The laser emitted by the photoelectric conversion assembly when it rotates is received by the light panel and drawn by a computer, and then the center of the rotation is calculated based on the laser drawing, thereby indirectly calculating the installation clearance of multiple sets of gears.
[0011] Preferably, the photoelectric conversion component includes a fixed card slot, which is a cylindrical structure with an opening facing downward. The fixed card slot is sleeved above the driving shaft and the driven shaft, and has the same structure. The subsequent introduction takes the driving shaft as an example.
[0012] Preferably, a locking bolt is provided on the side of the fixed slot, and the fixed slot and the driving shaft are limited and fixed by the locking bolt. A rotating block is provided at the upper end of the fixed slot. The rotating block is a rotator, which can drive the detection platform to rotate in a plane relative to the fixed slot. The detection platform is provided at the upper end of the rotating block.
[0013] Preferably, several groups of laser emitters are arranged on the top of the detection platform, and the laser emitters are distributed in a vertical direction. Laser information is emitted by the laser emitters, and the center of a circle is determined by rotating multiple groups of laser emitters to form a ring. Multiple groups of centers of circles can comprehensively reduce measurement errors and improve accuracy.
[0014] Preferably, a level is provided on the upper end of the detection platform, and the surface of the detection platform is measured by the level, and the inclination angle of the corresponding light panel is adjusted accordingly to achieve relative parallelism, thereby avoiding the influence of the warping of the photoelectric conversion component on the measurement accuracy.
[0015] Preferably, the hanging rod includes a first hanging rod and a variable hanging rod, wherein the first hanging rod is rotatably connected to the light panel, and the variable hanging rod can be telescopically adjusted in length, thereby achieving adjustment of the angle of the light panel.
[0016] Preferably, the variable hanging rod includes a rotating rod, a rotating groove is provided in the middle of the detection frame, an internal thread is provided in the rotating groove, and the rotating rod is rotatably installed through the internal thread.
[0017] Preferably, a lower connecting plate is rotatably installed at the bottom of the rotating rod by rotating the connecting block, and the upper part of the light panel is slidably installed on the lower connecting plate. The lower connecting plate is raised and lowered by rotating the rotating rod to adjust the height of the right side of the light panel, and the inclination of the corresponding photoelectric conversion component is matched to keep the corresponding surfaces parallel, thereby improving the measurement accuracy.
[0018] (III) Beneficial effects
[0019] 1. A laser emitting device is provided at the upper end of the photoelectric conversion component, and a light panel is fixedly installed at the bottom of the top of the detection frame through a hanging rod. The laser emitted by the photoelectric conversion component when it rotates is received by the light panel and drawn by a computer. Then, the center of the rotation is calculated according to the laser drawing, so as to indirectly calculate the installation clearance of multiple sets of gears. The laser information is emitted by the laser emitter, and the center of the circle is determined by the rotation of multiple sets of laser emitters to form a ring. Multiple sets of center points can comprehensively reduce measurement errors and improve accuracy.
[0020] 2. Use a spirit level to measure the surface of the detection platform, and adjust the corresponding inclination angle of the light panel to achieve relative parallelism, so as to avoid the measurement accuracy affected by the warping of the photoelectric conversion component. The first hanging rod is rotatably connected to the light panel, and the variable hanging rod can be telescopically adjusted in length to adjust the angle of the light panel. The lower connecting plate is raised and lowered by rotating the rotating rod to adjust the height of the right side of the light panel. The inclination of the corresponding photoelectric conversion component is matched to keep the corresponding surfaces parallel, thereby improving the measurement accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above description is only an overview of the practical technical solution. In order to more clearly understand the practical technical means and implement them according to the contents of the specification, the following is a detailed description of the preferred embodiment of the present invention in conjunction with the accompanying drawings.
[0022] Figure 1 This is an overall structural diagram of a positioning structure for detecting arc gear clearance as described in Example 1;
[0023] Figure 2 This is an overall structural diagram of a positioning structure for detecting arc gear clearance as described in Example 2;
[0024] Figure 3 A structural diagram of a variable hanging rod in a positioning structure for detecting arc gear clearance as described in Example 2;
[0025] Figure 4 It is a front view structural diagram of a photoelectric conversion component in a positioning structure for circular arc gear clearance detection described in Example 2;
[0026] Figure 5 This is a top view of the structure of the photoelectric conversion component in a positioning structure for circular arc gear gap detection described in Example 2.
[0027] Legend:
[0028] 1. Detection frame; 2. Driving motor; 3. Support platform; 4. Active shaft; 5. Driven shaft; 6. Light panel;
[0029] 7. Hanging rod; 71. First hanging rod; 72. Variable hanging rod; 721. Rotating rod; 722. Rotating connecting block; 723. Rotating groove; 724. Lower connecting plate;
[0030] 8. Photoelectric conversion assembly; 81. Fixed slot; 82. Rotating block; 83. Locking bolt; 84. Detection platform; 85. Laser transmitter; 86. Level. DETAILED DESCRIPTION
[0031] The embodiment of the present application solves the problem of indirect measurement of the gaps of multiple gear groups in the prior art by providing a positioning structure for detecting arc gear gaps. The laser emitted by the photoelectric conversion component when it rotates is received by an optical panel and a drawing is made by a computer. The center of the rotation is then calculated based on the laser drawing, thereby indirectly calculating the installation gaps of multiple gear groups.
[0032] Example 1
[0033] The technical solution in the embodiment of the present application is to solve the problem of measuring the clearance between multiple gears. The overall idea is as follows:
[0034] like Figure 1 As shown, in view of the problems existing in the prior art, the present invention provides a positioning structure for detecting the gap of circular arc gears, including
[0035] The detection frame 1 is a support structure frame, a support platform 3 is arranged in the middle of the detection frame 1, a drive motor 2 is arranged below the detection frame 1, a driving shaft 4 is coaxially fixedly installed on the upper end of the drive motor 2, two groups of bearings are arranged in the middle of the support platform 3, a driving shaft 4 and a driven shaft 5 are respectively fixedly installed in the two groups of bearings, gears are respectively installed on the upper ends of the driving shaft 4 and the driven shaft 5 through key slots, the two groups of gears are meshed and installed, and the structures of the driving shaft 4 and the driven shaft 5 are supported by the support platform 3.
[0036] A photoelectric conversion assembly 8 is provided at the top of the upper end of the driving shaft 4 and the driven shaft 5, wherein a laser emitting device is provided at the upper end of the photoelectric conversion assembly 8, and a light panel 6 is fixedly installed at the bottom of the top of the detection frame 1 through a hanging rod 7. The laser emitted by the photoelectric conversion assembly 8 when it rotates is received by the light panel 6 and drawn by a computer, and then the center of the rotation is calculated based on the laser drawing, thereby indirectly calculating the installation clearance of multiple sets of gears.
[0037] Example 2
[0038] like Figure 2-5As shown, based on Example 1, the photoelectric conversion component 8 is rotated after installation and the distance projected from the light panel 6 is indirectly measured. It is necessary to ensure that the top of the photoelectric conversion component 8 is relatively parallel to the light panel 6 to avoid a decrease in accuracy when the photoelectric conversion component 8 is warped. The overall idea is as follows:
[0039] The detection frame 1 is a support structure frame, a support platform 3 is arranged in the middle of the detection frame 1, a drive motor 2 is arranged below the detection frame 1, a driving shaft 4 is coaxially fixedly installed on the upper end of the drive motor 2, two groups of bearings are arranged in the middle of the support platform 3, a driving shaft 4 and a driven shaft 5 are respectively fixedly installed in the two groups of bearings, gears are respectively installed on the upper ends of the driving shaft 4 and the driven shaft 5 through key slots, the two groups of gears are meshed and installed, and the structures of the driving shaft 4 and the driven shaft 5 are supported by the support platform 3.
[0040] A photoelectric conversion assembly 8 is provided at the top of the upper end of the driving shaft 4 and the driven shaft 5, wherein a laser emitting device is provided at the upper end of the photoelectric conversion assembly 8, and a light panel 6 is fixedly installed at the bottom of the top of the detection frame 1 through a hanging rod 7. The laser emitted by the photoelectric conversion assembly 8 when it rotates is received by the light panel 6 and drawn by a computer, and then the center of the rotation is calculated based on the laser drawing, thereby indirectly calculating the installation clearance of multiple sets of gears.
[0041] like Figure 4 As shown, the photoelectric conversion component 8 includes a fixed card slot 81, and the fixed card slot 81 is a cylindrical structure with an opening downward. The fixed card slot 81 is sleeved above the driving shaft 4 and the driven shaft 5, and the structure is the same. The subsequent introduction takes the driving shaft 4 as an example. The side of the fixed card slot 81 is provided with a locking bolt 83, and the fixed card slot 81 and the driving shaft 4 are limited and fixed by the locking bolt 83. The upper end of the fixed card slot 81 is provided with a rotating block 82, and the rotating block 82 is a rotator, which can drive the detection platform 84 to rotate in a plane relative to the fixed card slot 81. The upper end of the rotating block 82 is provided with a detection platform 84,
[0042] comprehensive Figure 4 and Figure 5 As shown, several groups of laser emitters 85 are arranged on the top of the detection platform 84. The laser emitters 85 are distributed in a vertical direction. Laser information is emitted by the laser emitters 85. The center of a circle is determined by rotating multiple groups of laser emitters 85 to form a ring. Multiple groups of centers of circles can comprehensively reduce measurement errors and improve accuracy.
[0043] The detection platform 84 is provided with a level 86 at the upper end thereof, and the surface of the detection platform 84 is measured by the level 86, and the inclination angle of the corresponding light panel 6 is adjusted accordingly to achieve relative parallelism, thereby avoiding the influence of the warping of the photoelectric conversion component 8 on the measurement accuracy.
[0044] The hanging rod 7 includes a first hanging rod 71 and a variable hanging rod 72, wherein the first hanging rod 71 is rotatably connected to the light panel 6, and the variable hanging rod 72 can be telescopically adjusted in length, thereby achieving adjustment of the angle of the light panel 6. Figure 3 As shown, the variable hanging rod 72 includes a rotating rod 721, a rotating groove 723 is provided in the middle part of the detection frame 1, and an internal thread is provided in the rotating groove 723. The rotating rod 721 is rotatably installed through the internal thread. The bottom of the rotating rod 721 is rotatably installed with a lower connecting plate 724 through a rotating connecting block 722. The upper part of the light panel 6 is slidably installed on the lower connecting plate 724. The lower connecting plate 724 is raised and lowered by the rotation of the rotating rod 721 to adjust the height of the right side of the light panel 6. The corresponding inclination of the photoelectric conversion component 8 is matched to keep the corresponding surfaces parallel, thereby improving the accuracy of the measurement.
[0045] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A positioning structure for detecting arc gear clearance, characterized in that: A detection frame (1), wherein the detection frame (1) is a support structure frame, a support platform (3) is arranged in the middle of the detection frame (1), a drive motor (2) is arranged below the detection frame (1), a driving shaft (4) is coaxially fixedly installed on the upper end of the drive motor (2), two groups of bearings are arranged in the middle of the support platform (3), a driving shaft (4) and a driven shaft (5) are respectively fixedly installed in the two groups of bearings, gears are respectively installed on the upper ends of the driving shaft (4) and the driven shaft (5) through key slots, and the two groups of gears are meshed and installed, A photoelectric conversion assembly (8) is arranged at the top of the upper end of the driving shaft (4) and the driven shaft (5), wherein a laser emitting device is arranged at the upper end of the photoelectric conversion assembly (8), and a light panel (6) is fixedly installed below the top of the detection frame (1) through a hanging rod (7), and the laser emitted by the photoelectric conversion assembly (8) when it rotates is received by the light panel (6) and a drawing is performed by a computer.
2. A positioning structure for detecting arc gear gap according to claim 1, characterized in that: The photoelectric conversion assembly (8) comprises a fixed card slot (81), the fixed card slot (81) is a cylindrical structure with an opening facing downward, and the fixed card slot (81) is sleeved above the driving shaft (4) and the driven shaft (5), and has the same structure.
3. A positioning structure for detecting arc gear gap according to claim 2, characterized in that: A locking bolt (83) is arranged on the side of the fixed slot (81), and the fixed slot (81) and the driving shaft (4) are fixed in position by the locking bolt (83). A rotating block (82) is arranged at the upper end of the fixed slot (81), and the rotating block (82) is a rotator. A detection platform (84) is arranged at the upper end of the rotating block (82).
4. A positioning structure for detecting arc gear gap according to claim 3, characterized in that: A plurality of groups of laser emitters (85) are arranged on the top of the detection platform (84), and the laser emitters (85) are distributed in a vertical direction.
5. A positioning structure for detecting arc gear gap according to claim 4, characterized in that: A level meter (86) is provided at the upper end of the detection platform (84), and the surface of the detection platform (84) is measured by the level meter (86).
6. A positioning structure for detecting arc gear gap according to claim 5, characterized in that: The hanging rod (7) comprises a first hanging rod (71) and a variable hanging rod (72), wherein the first hanging rod (71) is rotatably connected to the light panel (6).
7. A positioning structure for detecting arc gear gap according to claim 6, characterized in that: The variable hanging rod (72) comprises a rotating rod (721), a rotating groove (723) is provided in the middle of the detection frame (1), an internal thread is provided in the rotating groove (723), and the rotating rod (721) is rotatably installed through the internal thread.
8. A positioning structure for detecting arc gear gap according to claim 7, characterized in that: A lower connecting plate (724) is rotatably mounted on the bottom of the rotating rod (721) via a rotating connecting block (722), and an upper portion of the light panel (6) is slidably mounted on the lower connecting plate (724).