Device for detecting height of SMD (Surface Mount Device) LED (Light Emitting Diode) lamp on LED lamp bar

By designing an LED light strip height detection device including automatic conveying, pneumatic telescopic rods and pressing strips, the problems of low detection efficiency and bending effects in the prior art are solved, and efficient and accurate LED light strip height detection is achieved.

CN222505363UActive Publication Date: 2025-02-18SHENZHEN SHENGTIAN PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421211983.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The prior art is inefficient when detecting the height of the LED lamp patched on the LED lamp strip, and because the LED lamp strip is soft, it is easy to bend and affect the detection result.

Method used

A device including a fixed table, a testing table, an LED light strip reel, a pneumatic telescopic rod, a testing plate, a press plate, a detection needle and a press bar are designed. Through the automatic conveying function of the LED light strip reel plate, the LED light strip moves on the detection table, the pneumatic telescopic rod and the pressing strip are used to fix the LED light strip, and the detection needle is used to detect the height of the patch LED light beads.

Benefits of technology

The automation and high efficiency of LED light strip detection are realized, avoiding inefficiency in human operation and detection errors caused by bending LED light strips, and improving the accuracy of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a device for detecting the height of an SMD LED lamp on an LED light bar, and the device comprises a fixed platform, a detection platform is fixedly disposed on the fixed platform, the two sides of the top of the detection platform are symmetrically and fixedly provided with limiting strips, the left and right sides of the fixed platform are symmetrically provided with LED light bar winding discs, and the middle of the fixed platform is fixedly provided with a detection frame. A pneumatic telescopic rod is fixedly mounted on the detection frame, a detection plate is fixedly arranged at the bottom of the pneumatic telescopic rod, a pressing plate is fixedly arranged at the bottom of the detection plate, probes are uniformly and fixedly arranged at the bottom of the pressing plate, and pressing strips are arranged between detection grooves, so that the purpose of autonomous movement of the LED light bar can be achieved, and the detection efficiency is improved; when the detection plate moves downwards for monitoring, the LED lamp strip can be stably pressed and fixed on the monitoring table through the pressing strip, and then the probe is in contact with the SMD LED lamp bead for detection, so that the influence on the detection result due to the bending of the LED lamp strip during detection is avoided, and the accuracy of height detection is improved.
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Description

Technical Field

[0001] The utility model relates to a device for detecting the height of a patch LED lamp on an LED light bar, and belongs to the technical field of LED light bars. Background Art

[0002] LED light strips refer to SMD LEDs assembled on strip-shaped FPCs (flexible circuit boards) or PCB hard boards. When the installation height of the SMD LED lights is not in compliance, the contact between the SMD LED lights and the light strips will be unstable. During use, the LED lights will sometimes light up and sometimes not. In addition, the different heights of the SMD LED lights will also affect the overall lighting effect of the LED light strips. Therefore, the height of the LED light strips needs to be tested before leaving the factory.

[0003] The utility model with patent number 202022133737.4 provides a device for detecting the height of a patch LED lamp on an LED light strip. The utility model places the LED lamp on the support plate through the setting of a support plate, a through hole, a sliding rheostat, a switch, an ammeter, an iron sheet and a push rod motor, and then fixes the LED lamp on the support plate through a telescopic rod and a fixing plate in cooperation with a spring, and then starts the push rod motor to push the LED lamp into the through hole, and then pushes the iron sheet to move, so as to change the resistance value of the sliding rheostat. If the LED lamp is qualified, the ammeter displays a qualified ammeter value. When the LED lamp is unqualified during detection, the value on the ammeter is greater than or less than the current value when it is qualified, so that the height of the LED lamp can be detected quickly and accurately, which is suitable for wide promotion and use; however, half of the LED light strip is very long during production. When detecting the height of the patch LED lamp, if it is manually operated, the detection efficiency is low, and because the LED light strip itself is relatively soft, the LED light strip as a whole is prone to bending during monitoring, which affects the detection result of the patch LED lamp. Utility Model Content

[0004] In view of the problems in the related art, the utility model proposes a device for detecting the height of a chip LED lamp on an LED light strip, so as to overcome the above technical problems existing in the existing related art.

[0005] To this end, the specific technical solutions adopted by the utility model are as follows:

[0006] A device for detecting the height of a patch LED light on an LED light strip comprises a fixed platform, a detection platform is fixedly arranged on the fixed platform, limit strips are symmetrically fixedly arranged on both sides of the top of the detection platform, LED light strip reel are symmetrically arranged on the left and right sides of the fixed platform, a detection frame is fixedly arranged in the middle of the fixed platform, a pneumatic telescopic rod is fixedly installed on the detection frame, a detection plate is fixedly arranged at the bottom of the pneumatic telescopic rod, a pressure plate is fixedly arranged at the bottom of the detection plate, detection needles are evenly fixedly arranged at the bottom of the pressure plate, and pressure strips are arranged between the detection platform and the pressure plate.

[0007] Preferably, the height of the detection platform corresponds to the height of the winding reels of the LED light strips at both ends, and grooves are evenly opened on the limit strips, and the positions of the grooves correspond to the positions of the pressure strips.

[0008] Preferably, a reel is fixedly provided at the top of the left end of the fixed platform, and a reel is fixedly provided at the top of the right end. One end of the reel is connected to a driving motor, and the LED light strip reel is respectively mounted on the reel and the reel.

[0009] Preferably, a fixed seat is fixedly provided on the top of the left end of the fixed platform, a rotating disk is rotatably provided in the inner cavity of the fixed seat, one end of the unwinding shaft is embedded in the fixed seat and connected to the rotating disk, a threaded rod is passed through the top of the fixed seat, and a brake plate is provided at the movable end of the threaded rod, and the brake plate is in contact with the surface of the rotating disk.

[0010] Preferably, guide rods are fixedly provided at the tops of both ends of the detection plate, the top ends of the guide rods are slidably connected to the detection frame via guide sleeves, and the detection plate is located directly above the detection platform.

[0011] Preferably, the pressure plate has storage grooves evenly arranged in its inner cavity, a displacement sensor is fixedly arranged in the inner cavity of the storage groove, a reset spring is fixedly arranged in the storage groove, the top of the detection needle is embedded in the storage groove and connected to the reset spring, and the top end contacts the bottom of the displacement sensor.

[0012] Preferably, a movable groove is provided on the pressure plate, a compression spring is fixedly provided on the top of the inner cavity of the movable groove, and a connecting rod is slidably provided in the movable groove.

[0013] Preferably, the connecting rod is in a door shape, the top of the connecting rod is connected to the extrusion spring, the two ends of the pressure strip are fixedly connected to the connecting rod, and the height of the pressure strip is less than the height of the bottom end of the detection needle.

[0014] The beneficial effects of the utility model are:

[0015] 1. By setting up the LED light strip reel, the end point of the LED light strip can be moved from the test table during use, so as to facilitate the height detection of the SMD LED lamp beads. The detection process completes the purpose of automatic delivery of the light strip, and there is no need to manually take the light strip, thereby improving the efficiency of detection;

[0016] 2. By setting the pressure strip, when the LED light bar moves to the test table, the pneumatic telescopic rod can be used to move the test plate downward, and the pressure strip will first contact the LED light bar, thereby pressing the LED light bar firmly and fixing it on the test table, avoiding the influence of the test result due to the bending of the LED light bar when testing the height, and improving the accuracy of height detection;

[0017] 3. By setting the detection needle, after the pressure bar presses the LED light strip firmly, the detection plate will continue to move downward, so that the detection needle contacts the SMD LED lamp beads on the LED light strip. The height of multiple lamp beads can be detected at one time. When the test result is the same as the rated data, it proves that the installation height of the SMD LED lamp beads is qualified. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention and do not constitute a limitation to the present invention.

[0019] Figure 1 This is a schematic diagram of the overall structure of a device for detecting the height of a patch LED light on an LED light strip according to the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the LED light bar reel unwinding shaft of the utility model, which is a device for detecting the height of the patch LED light on the LED light bar;

[0021] Figure 3 This is a schematic diagram of the structure of a detection board of a device for detecting the height of a patch LED light on an LED light strip according to the utility model;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of a pressure plate of a device for detecting the height of a patch LED light on an LED light strip in the utility model;

[0023] Numbers in the figure: 1. Fixed table; 2. Testing table; 3. Limiting strip; 4. LED light strip reel; 5. Testing frame; 6. Pneumatic telescopic rod; 7. Testing plate; 8. Pressure plate; 9. Detection needle; 10. Pressure strip; 11. Groove; 12. Unwinding shaft; 13. Rewinding shaft; 14. Fixed seat; 15. Rotating disk; 16. Brake plate; 17. Guide rod; 18. Storage slot; 19. Displacement sensor; 20. Reset spring; 21. Moving slot; 22. Extrusion spring; 23. Connecting rod. DETAILED DESCRIPTION

[0024] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0025] According to an embodiment of the utility model, a device for detecting the height of a chip LED lamp on an LED light bar is provided.

[0026] Embodiment 1

[0027] like Figure 1-4 As shown, according to an embodiment of the utility model, a device for detecting the height of a patch LED light on an LED light strip comprises a fixing table 1, on which a detection table 2 is fixedly arranged, and limit strips 3 are symmetrically fixedly arranged on both sides of the top of the detection table 2, and LED light strip reels 4 are symmetrically arranged on the left and right sides of the fixing table 1, and a detection frame 5 is fixedly arranged in the middle of the fixing table 1, and a pneumatic telescopic rod 6 is fixedly installed on the detection frame 5, and a detection plate 7 is fixedly arranged at the bottom of the pneumatic telescopic rod 6, and a pressing plate 8 is fixedly arranged at the bottom of the detection plate 7, and a detection needle 9 is evenly fixedly arranged at the bottom of the pressing plate 8, and a pressing strip 10 is arranged between the detection table 2 and the pressing plate 8, and the height of the detection table 2 is the same as that of the two ends. The height of the LED light strip winding reel 4 corresponds to that of the limit strip 3, and grooves 11 are evenly opened on the limit strip 3. The position of the groove 11 corresponds to the position of the pressure strip 10, which makes it convenient for the LED light strip to move on the detection table 2. When the pressure strip 10 moves downward, it can accurately enter the groove 11 to prevent the limit strip 3 from affecting the falling of the pressure strip 10, and the LED light strip can be pressed firmly on the detection table 2. Guide rods 17 are fixed on the top of both ends of the detection plate 7, and the top of the guide rod 17 is slidably connected to the detection frame 5 through a guide sleeve. The detection plate 7 is located directly above the detection table 2, which can ensure the stability of the up and down movement of the detection plate 7, and ensure that the pressure strip 10 and the detection needle 9 can contact with the LED light strip.

[0028] Embodiment 2

[0029] like Figure 1-4As shown, according to an embodiment of the utility model, a device for detecting the height of a patch LED lamp on an LED light strip comprises a fixed platform 1, on which a detection platform 2 is fixedly arranged, and limit strips 3 are symmetrically fixedly arranged on both sides of the top of the detection platform 2, and LED light strip winding disks 4 are symmetrically arranged on the left and right sides of the fixed platform 1, and a detection frame 5 is fixedly arranged in the middle of the fixed platform 1, and a pneumatic telescopic rod 6 is fixedly installed on the detection frame 5, and a detection plate 7 is fixedly arranged at the bottom of the pneumatic telescopic rod 6, and a pressure plate 8 is fixedly arranged at the bottom of the detection plate 7, and detection needles 9 are evenly fixedly arranged at the bottom of the pressure plate 8, and pressure strips 10 are arranged between the detection platform 2 and the pressure plate 8, and a reel 12 is fixedly arranged on the top of the left end of the fixed platform 1, and a reel 13 is fixedly arranged on the top of the right end, and one end of the reel 13 is connected to a driving motor, and the The LED light strip winding disk 4 is respectively mounted on the unwinding shaft 12 and the winding shaft 13, and the driving motor is used to provide the winding power for the winding shaft 13, so as to realize the purpose of autonomous movement of the LED light strip. A fixed seat 14 is fixedly arranged on the top of the left end of the fixed platform 1, and a rotating disk 15 is rotatably arranged in the inner cavity of the fixed seat 14. One end of the unwinding shaft 12 is embedded in the fixed seat 14 and connected with the rotating disk 15. A threaded rod is passed through the top of the fixed seat 14, and a brake plate 16 is provided at the movable end of the threaded rod. The brake plate 16 is in contact with the surface of the rotating disk 15. When the LED light strip is unwinding, the position of the brake plate 16 can be adjusted by the threaded rod, so as to change the friction force between the rotating disk 15 and the brake plate 16, so as to adjust the tension of the LED light strip during transportation, so as to avoid the bending of the LED light strip due to relaxation.

[0030] Embodiment 3

[0031] like Figure 1-4As shown, according to an embodiment of the utility model, a device for detecting the height of a patch LED lamp on an LED light bar comprises a fixed platform 1, on which a detection platform 2 is fixedly arranged, and limit strips 3 are symmetrically fixedly arranged on both sides of the top of the detection platform 2, and LED light bar winding disks 4 are symmetrically arranged on the left and right sides of the fixed platform 1, and a detection frame 5 is fixedly arranged in the middle of the fixed platform 1, and a pneumatic telescopic rod 6 is fixedly installed on the detection frame 5, and a detection plate 7 is fixedly arranged at the bottom of the pneumatic telescopic rod 6, and a pressure plate 8 is fixedly arranged at the bottom of the detection plate 7, and a detection needle 9 is evenly fixedly arranged at the bottom of the pressure plate 8, and a pressure strip 10 is arranged between the detection platform 2 and the pressure plate 8, and a receiving groove 18 is evenly opened in the inner cavity of the pressure plate 8, and a displacement sensor 19 is fixedly arranged in the inner cavity of the receiving groove 18, and a reset spring 20 is fixedly arranged in the receiving groove 18, and the top of the detection needle 9 is embedded in the receiving groove 18 and connected with the reset spring 20 , and the top is in contact with the bottom of the displacement sensor 19. When the detection needle 9 contacts the SMD LED lamp bead, the detection needle 9 will enter the storage groove 18, so that the displacement sensor 19 can detect the moving distance, and then detect the height of the SMD LED lamp bead, and effectively protect the displacement sensor 19 to avoid damage. A moving groove 21 is provided on the pressure plate 8, and a squeezing spring 22 is fixedly provided at the top of the inner cavity of the moving groove 21. A connecting rod 23 is slidably provided in the moving groove 21. The connecting rod 23 is in the shape of a door. The top of the connecting rod 23 is connected to the squeezing spring 22. The two ends of the pressure strip 10 are fixedly connected to the connecting rod 23, and the height of the pressure strip 10 is less than the height of the bottom end of the detection needle 9. When the detection plate 7 moves downward, since the pressure strip 10 is below the detection needle 9, the pressure strip 10 will first contact the LED light bar. As the detection plate 7 continues to move downward, the connecting rod 23 will move in the moving groove 21, and the pressure strip 10 is pressed by the squeezing spring 22 to achieve the purpose of pressing the LED light bar.

[0032] In summary, with the help of the above-mentioned technical scheme of the utility model, when this device is in use, the LED light strip is moved between the two LED light strip winding drums 4, and the middle section will fall on the detection table 2. The detection plate 7 is moved downward by the pneumatic telescopic rod 6, and the pressure strip 10 will first contact the LED light strip, thereby pressing the LED light strip firmly and fixing it on the detection table 2 to avoid the detection result being affected by the bending of the LED light strip when detecting the height, and the detection plate 7 will continue to move downward, so that the detection needle 9 will contact the SMD LED lamp beads on the LED light strip, and the height of the SMD LED lamp beads will be detected as the detection needle moves away. When the detection result is the same as the rated data, it proves that the installation height of the SMD LED lamp beads is qualified, and the height of multiple lamp beads can be detected at one time. As the LED light strip winding drum 4 rotates, the detection process completes the purpose of automatic transportation of the light strip, thereby improving the efficiency of detection.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for detecting the height of a patch LED lamp on an LED light strip, comprising a fixing platform (1), characterized in that: A detection platform (2) is fixedly provided on the fixed platform (1), and limit strips (3) are symmetrically fixedly provided on both sides of the top of the detection platform (2), and LED light strip reels (4) are symmetrically provided on the left and right sides of the fixed platform (1), and a detection frame (5) is fixedly provided in the middle of the fixed platform (1), and a pneumatic telescopic rod (6) is fixedly installed on the detection frame (5), and a detection plate (7) is fixedly provided at the bottom of the pneumatic telescopic rod (6), and a pressure plate (8) is fixedly provided at the bottom of the detection plate (7), and detection needles (9) are evenly fixedly provided at the bottom of the pressure plate (8), and pressure strips (10) are provided between the detection platform (2) and the pressure plate (8).

2. A device for detecting the height of a SMD LED lamp on an LED light strip according to claim 1, characterized in that: The height of the detection platform (2) corresponds to the height of the LED light strip reel (4) at both ends, and grooves (11) are evenly arranged on the limit strip (3), and the position of the grooves (11) corresponds to the position of the pressure strip (10).

3. A device for detecting the height of a SMD LED lamp on an LED light strip according to claim 2, characterized in that: A reel (12) is fixedly provided on the top of the left end of the fixed platform (1), and a reel (13) is fixedly provided on the top of the right end. One end of the reel (13) is connected to a driving motor, and the LED light strip reel (4) is respectively sleeved on the reel (12) and the reel (13).

4. The device for detecting the height of a SMD LED lamp on an LED light strip according to claim 3, characterized in that: A fixed seat (14) is fixedly provided at the top of the left end of the fixed platform (1), a rotating disk (15) is rotatably provided in the inner cavity of the fixed seat (14), one end of the unwinding shaft (12) is embedded in the fixed seat (14) and connected to the rotating disk (15), a threaded rod is passed through the top of the fixed seat (14), and a brake plate (16) is provided at the movable end of the threaded rod, and the brake plate (16) is in contact with the surface of the rotating disk (15).

5. The device for detecting the height of a SMD LED lamp on an LED light strip according to claim 4, characterized in that: Guide rods (17) are fixedly provided at the tops of both ends of the detection plate (7); the tops of the guide rods (17) are slidably connected to the detection frame (5) via guide sleeves; and the detection plate (7) is located directly above the detection platform (2).

6. The device for detecting the height of a SMD LED lamp on an LED light strip according to claim 5, characterized in that: The inner cavity of the pressure plate (8) is evenly provided with receiving grooves (18), the inner cavity of the receiving groove (18) is fixedly provided with a displacement sensor (19), the receiving groove (18) is fixedly provided with a reset spring (20), the top of the detection needle (9) is embedded in the receiving groove (18) and connected to the reset spring (20), and the top end contacts the bottom of the displacement sensor (19).

7. The device for detecting the height of a SMD LED lamp on an LED light strip according to claim 6, characterized in that: The pressing plate (8) is provided with a movable groove (21), a pressing spring (22) is fixedly provided at the top of the inner cavity of the movable groove (21), and a connecting rod (23) is slidably provided in the movable groove (21).

8. The device for detecting the height of a SMD LED lamp on an LED light strip according to claim 7, characterized in that: The connecting rod (23) is in the shape of a gate, the top of the connecting rod (23) is connected to the extrusion spring (22), the two ends of the pressure strip (10) are fixedly connected to the connecting rod (23), and the height of the pressure strip (10) is less than the bottom height of the detection needle (9).

Citation Information

Patent Citations

  • Device for detecting height of surface-mounted LED lamp on LED lamp strip

    CN213023503U