Automatic cleaning device applied to solar cell panel
By designing an automatic cleaning device including a track frame, a lateral moving mechanism and a vertical moving mechanism, the problem of difficulty in cleaning the surface dust of solar panels in small roof photovoltaic equipment is solved, and efficient and fast cleaning effect is achieved, suitable for all Solar panels of type length.
Patent Information
- Application Number
- CN202421094281.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-20
AI Technical Summary
In small roof photovoltaic equipment, dust on the surface of solar panels is difficult to effectively clean, affecting power generation efficiency. The existing semi-automatic or manual cleaning equipment is inefficient and is not suitable for small power generation sites.
An automatic cleaning device is designed, including a track frame, a lateral movement mechanism and a vertical movement mechanism. The combination of brushes and springs is used to achieve rapid cleaning of the surface of the solar panel, and the flexible assembly of the track frame is adapted to different lengths. Solar panels.
It realizes efficient cleaning of the surface of solar panels, ensures close contact between the brush and the surface of the panel, improves cleaning efficiency and effect, is suitable for solar panels of various lengths, and avoids collisions of brushes during cleaning. .
Smart Images

Figure CN222509243U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic cleaning device applied to a solar panel, belonging to the technical field of solar panel cleaning. Background Art
[0002] At present, small rooftop photovoltaic equipment can not only greatly reduce the expenditure of household electricity bills in daily life, but also alleviate the pressure of electricity consumption in cities during peak hours of urban electricity consumption, while also ensuring household electricity consumption. However, in most areas, dust accumulation on the surface of rooftop photovoltaic components is a difficult problem to solve, which greatly affects the power generation efficiency of solar panels. In most areas, cleaning once a week is basically the minimum frequency to ensure power generation efficiency. The power generation efficiency is difficult to guarantee due to the great influence of wind and dust. The fully automatic photovoltaic cleaning devices on the market are mostly large-scale equipment for cleaning photovoltaic power plants. It is difficult to play a role in small power generation places such as roofs. Most small photovoltaic panel cleaning equipment is semi-automatic equipment or some household cleaning appliances that require time-consuming and laborious manual operation. For example, the Chinese invention patent with publication number CN108080298A discloses a solar panel cleaning device, including a solar panel, a protective plate, and a frame for fixing the solar panel and the protective plate. The two sides of the frame protrude from the protective plate, and the frame part protruding from the protective plate is relatively provided with a track groove, and a cleaning piece is movably arranged in the track groove, and the two ends of the cleaning piece are respectively located in one of the track grooves. This solution cannot ensure close contact between the cleaning parts and the surface of the solar panel. If the gap is too large, it may lead to the inability to effectively clean the dust on the surface of the solar panel, affecting the power generation efficiency of the solar panel. Utility Model Content
[0003] The purpose of the utility model is to provide an automatic cleaning device for solar panels. The utility model can realize rapid cleaning of solar panels and has the advantages of high cleaning efficiency and good cleaning effect.
[0004] The technical solution of the utility model is as follows: an automatic cleaning device applied to solar panels, comprising a base, a track frame being slidably connected to the lower part of the base; a vertical moving mechanism being provided on the side of the base; a lateral moving mechanism being provided on the base, and a moving end of the lateral moving mechanism being fixedly connected to a first connecting plate; a first guide block being provided on the base, a guide groove being provided on the side of the first guide block, a roller being rotatably connected in the guide groove, a second connecting plate being fixedly connected to the outer end of the roller, a plurality of first guide rods being provided on the upper part of the second connecting plate, the first guide rods being slidably connected to the first connecting plate; a plurality of second guide rods being slidably connected to the second connecting plate, and a brush being fixedly connected to the other end of the second guide rod; a spring being surrounded on the outer side of the second guide rod, the upper end of the spring being connected and fixed to the second connecting plate, and the lower end of the spring being connected and fixed to the brush.
[0005] The above-mentioned automatic cleaning device applied to solar panels, the lateral moving mechanism includes a first mounting seat arranged on one side of the base, a first motor is fixedly connected to the first mounting seat, and the output end of the first motor is connected to the first synchronous wheel; a second mounting seat is provided on the other side of the base, a second synchronous wheel is rollingly connected to the second mounting seat, and a synchronous belt is connected between the second synchronous wheel and the first synchronous wheel.
[0006] In the aforementioned automatic cleaning device applied to solar panels, the first connecting plate is fixedly connected to the synchronous belt; the synchronous belt is wrapped around the outside of the first guide block.
[0007] The aforementioned automatic cleaning device applied to solar panels, the track frame includes at least one top guide rail, and the first movable groove is provided on both sides of the top guide rail; the two sides of the top guide rail are respectively connected to the middle guide rail, and the outer side of the middle guide rail is provided with a second movable groove, and the second movable groove is connected with the first movable groove; the lower end of the base is symmetrically provided with a second guide block, and the second guide block cooperates with the second movable groove and the first movable groove.
[0008] The aforementioned automatic cleaning device applied to solar panels, the vertical moving mechanism includes at least one gear housing, a rack is provided inside the gear housing; a first hinge support is connected between the gear housings, and a second hinge support is provided under the frontmost and rearmost gear housings; a third moving groove is provided on the side of the gear housing; a second motor is provided in the base, and the output end of the second motor is connected to a gear through the third moving groove, and the gear is connected to the rack and is externally meshed.
[0009] In the aforementioned automatic cleaning device applied to solar panels, a rod cap is provided at the upper end of the second guide rod.
[0010] In the aforementioned automatic cleaning device applied to solar panels, the guide groove includes symmetrically arranged first flat portions, with second flat portions connected between the first flat portions; and the horizontal height of the first flat portions is higher than the horizontal height of the second flat portions.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The utility model installs the solar panel into the track frame. When the surface of the solar panel needs to be cleaned, the lateral moving mechanism drives the first connecting plate to move from one side of the solar panel to the other side. When the first connecting plate moves, the second connecting plate is driven to move by the first guide rod. The second connecting plate enables the roller to move along the guide groove of the guide block. At the same time, the second connecting plate drives the brush to brush the surface of the solar panel through the second guide rod. The elastic force of the spring ensures that the brush is close to the surface of the solar panel without excessive pressure to damage the solar panel. After the brush moves to the opposite side of the solar panel, it returns to the initial position to complete a cleaning. Then the vertical moving mechanism moves the brush, and the moving distance is the length of a brush, and then cleaning starts again. Therefore, the utility model can ensure the close contact between the brush and the solar panel, effectively clean the dust on the solar panel, and can prevent the brush from colliding when entering the track frame, thereby realizing rapid cleaning of the solar panel, and has the advantages of high cleaning efficiency and good cleaning effect.
[0013] 2. The track frame of the utility model can meet the needs of solar panels of various lengths through the arbitrary assembly of the top rail and the middle rail, thereby improving the flexibility of the utility model.
[0014] 3. The horizontal height of the first flat part of the utility model is higher than that of the second flat part, so that when the brush is about to leave the side of the solar panel, it will have an upward movement, and cooperate with the spring to make the brush close to the surface of the solar panel, so as to realize the action of blowing out the dust on the solar panel, improve the cleaning degree and avoid dust accumulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a structural diagram of a vertical moving mechanism;
[0017] Figure 3 It is a structural diagram of the track frame.
[0018] The marks in the accompanying drawings are: 1-base, 2-track frame, 3-vertical moving mechanism, 4-lateral moving mechanism, 5-first connecting plate, 6-first guide block, 7-guide groove, 8-roller, 9-second connecting plate, 10-first guide rod, 11-second guide rod, 12-brush, 13-spring, 14-first mounting seat, 15-first motor, 16-first synchronous wheel, 17-second mounting seat, 18-second synchronous wheel, 19-synchronous belt, 20-rod cap, 21-first flat part, 22-second flat part, 201-top guide rail, 202-first moving groove, 203-middle guide rail, 204-second moving groove, 205-second guide block, 301-gear housing, 302-rack, 303-first hinge support, 304-second hinge support, 305-third moving groove, 306-second motor, 307-gear, 30-solar panel group. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0020] Embodiment: An automatic cleaning device for solar panels, comprising: Figure 1-3 As shown, it includes a base 1, the lower part of the base 1 is slidably connected to a track frame 2, and the track frame 2 is used to connect with the external frame of the solar cell panel; the side of the base 1 is provided with a vertical moving mechanism 3; the base 1 is provided with a lateral moving mechanism 4, and the moving end of the lateral moving mechanism 4 is fixedly connected to a first connecting plate 5, and the first connecting plate 5 is rectangular; the base 1 is provided with a first guide block 6, and the side of the first guide block 6 is provided with a guide groove 7, and the guide groove 7 includes symmetrically arranged first flat parts 21, and the first flat parts 21 are connected with second flat parts 22; the horizontal height of the first flat part 21 is higher than the horizontal height of the second flat part 22; A roller 8 is rotatably connected in the groove 7, and a second connecting plate 9 is fixedly connected to the outer end of the roller 8. Two first guide rods 10 are arranged on the upper part of the second connecting plate 9, and the first guide rods 10 are slidably connected to the first connecting plate 5; four second guide rods 11 are slidably connected to the second connecting plate 9, and a brush 12 is fixedly connected to the other end of the second guide rod 11; a spring 13 is surrounded on the outer side of the second guide rod 11, and the upper end of the spring 13 is connected and fixed to the second connecting plate 9, and the lower end of the spring 13 is connected and fixed to the brush 12. The spring 13 is used to ensure that the brush 12 is close to the surface of the solar panel without excessive pressure, which causes damage to the solar panel. A rod cap 20 is arranged on the upper end of the second guide rod 11, and the rod cap 20 is used to prevent the second guide rod 11 and the second connecting plate 9 from sliding off, so that the brush 12 falls out.
[0021] Preferably, if Figure 1As shown, the lateral movement mechanism 4 includes a first mounting seat 14 arranged on one side of the base 1, a first motor 15 is fixedly connected in the first mounting seat 14, and a first synchronous wheel 16 is connected to the output end of the first motor 15; a second mounting seat 17 is provided on the other side of the base 1, a second synchronous wheel 18 is rollingly connected to the second mounting seat 17, and a synchronous belt 19 is connected between the second synchronous wheel 18 and the first synchronous wheel 16. The first connecting plate 5 is fixedly connected to the synchronous belt 19; the synchronous belt 19 is wrapped around the outside of the first guide block 6. The lateral movement mechanism 4 drives the first synchronous wheel 16 to rotate through the first motor 15, and the first synchronous wheel 16 drives the synchronous belt 19 to rotate, and the second synchronous wheel 18 rotates accordingly, so as to realize the operation of the brush 12 brushing from one side of the solar panel to the opposite side.
[0022] Preferably, if Figure 1 As shown in Figure 3, the track frame 2 includes at least one top rail 201, and the two sides of the top rail 201 are provided with a first moving groove 202; the two sides of the top rail 201 are respectively connected to the middle rail 203, and the outer side of the middle rail 203 is provided with a second moving groove 204, and the second moving groove 204 is connected with the first moving groove 202; the lower end of the base 1 is symmetrically provided with a second guide block 205, and the second guide block 205 cooperates with the second moving groove 204 and the first moving groove 202. By arbitrarily assembling the top rail 201 and the middle rail 203, solar panels of various lengths can be satisfied, thereby improving the flexibility of the utility model. The outer end of the top rail 201 extends outward, so that the base 1 can be placed in this part after cleaning the solar panel, and will not block the lighting of the solar panel.
[0023] Preferably, if Figure 1 As shown in Figure 2, the vertical moving mechanism 3 includes at least one gear housing 301, and a rack 302 is provided inside the gear housing 301; a first hinge support 303 is connected between the gear housings 301, and a second hinge support 304 is provided below the gear housings 301 at the front and rear ends; a third moving slot 305 is provided on the side of the gear housing 301; a second motor 306 is provided inside the base 1, and the output end of the second motor 306 is connected to a gear 307 through the third moving slot 305, and the gear 307 is connected to the rack 302 and meshes externally. The vertical moving mechanism 3 drives the gear 307 to rotate through the second motor 306, and the gear 307 rolls along the rack 302, thereby driving the base 1 to move vertically. According to the length of the track frame 2, a gear housing 301 of corresponding length is selected for connection to ensure that the solar panel can be fully dusted.
[0024] Working principle:
[0025] The solar panel is installed in the track frame 2. When the surface of the solar panel needs to be cleaned, the first motor 15 of the lateral moving mechanism 4 drives the first synchronous wheel 16 to rotate, and the first synchronous wheel 16 drives the synchronous belt 19 to rotate, so that the first connecting plate 5 on the synchronous belt 19 moves from one side of the solar panel to the other side. When the first connecting plate 5 moves, the second connecting plate 9 is driven to move by the first guide rod 10, and the second connecting plate 9 enables the roller 8 to move along the guide groove 7 of the first guide block 6. The horizontal height of the first flat portion 21 of the guide groove 7 is higher than the horizontal height of the second flat portion 22, so that the brush 12 is lowered from the top when entering the track frame 2 to prevent the brush 12 from colliding with the track frame 2, and when the brush 12 leaves the track frame 2, the spring 13 cooperates to make the brush 12 close to the surface of the solar panel, so as to realize the action of blowing out the dust on the solar panel and reduce the accumulation of dust in the track frame 2. The second connecting plate 9 drives the brush 12 to brush the surface of the solar panel through the second guide rod 11, and the brush 12 is elastically attached to the surface of the solar panel. The brush 12 moves to the opposite side of the solar panel and then returns to the initial position to complete one cleaning. Then the vertical moving mechanism 3 moves the brush 12 by a length of the brush 12, and then starts cleaning again until the entire surface of the solar panel is cleaned once.
Claims
1. An automatic cleaning device for solar panels, characterized in that: The invention comprises a base (1), wherein the lower part of the base (1) is slidably connected to a track frame (2); a vertical moving mechanism (3) is provided on the side of the base (1); a horizontal moving mechanism (4) is provided on the base (1), and a moving end of the horizontal moving mechanism (4) is fixedly connected to a first connecting plate (5); a first guide block (6) is provided on the base (1), and a guide groove (7) is provided on the side of the first guide block (6), a roller (8) is rotatably connected in the guide groove (7), and a second connecting plate is fixedly connected to the outer end of the roller (8) (9), a plurality of first guide rods (10) are arranged on the upper part of the second connecting plate (9), and the first guide rods (10) are slidably connected to the first connecting plate (5); the second connecting plate (9) is slidably connected to a plurality of second guide rods (11), and the other end of the second guide rod (11) is fixedly connected to a brush (12); a spring (13) is surrounded on the outer side of the second guide rod (11), the upper end of the spring (13) is connected and fixed to the second connecting plate (9), and the lower end of the spring (13) is connected and fixed to the brush (12).
2. The automatic cleaning device for solar panels according to claim 1, characterized in that: The lateral movement mechanism (4) comprises a first mounting seat (14) arranged on one side of the base (1), a first motor (15) being fixedly connected inside the first mounting seat (14), and an output end of the first motor (15) being connected to a first synchronous wheel (16); a second mounting seat (17) is arranged on the other side of the base (1), a second synchronous wheel (18) is rollingly connected to the second mounting seat (17), and a synchronous belt (19) is connected between the second synchronous wheel (18) and the first synchronous wheel (16).
3. The automatic cleaning device for solar panels according to claim 2 is characterized in that: The first connecting plate (5) is fixedly connected to a synchronous belt (19); the synchronous belt (19) surrounds the outer side of the first guide block (6).
4. The automatic cleaning device for solar panels according to claim 1, characterized in that: The track frame (2) comprises at least one top guide rail (201), and first movable grooves (202) are arranged on both sides of the top guide rail (201); the two sides of the top guide rail (201) are respectively connected to the middle guide rails (203), and the outer side of the middle guide rail (203) is provided with a second movable groove (204), and the second movable groove (204) is connected with the first movable groove (202); the lower end of the base (1) is symmetrically provided with a second guide block (205), and the second guide block (205) cooperates with the second movable groove (204) and the first movable groove (202).
5. The automatic cleaning device for solar panels according to claim 1, characterized in that: The vertical moving mechanism (3) comprises at least one gear housing (301), wherein a rack (302) is arranged inside the gear housing (301); a first hinge support (303) is connected between the gear housings (301), and a second hinge support (304) is arranged below the frontmost and rearmost gear housings (301); a third moving groove (305) is arranged on the side of the gear housing (301); a second motor (306) is arranged inside the base (1), and an output end of the second motor (306) passes through the third moving groove (305) and is connected to a gear (307), and the gear (307) is connected to the rack (302) and is externally meshed.
6. The automatic cleaning device for solar panels according to claim 1, characterized in that: A rod cap (20) is provided at the upper end of the second guide rod (11).
7. The automatic cleaning device for solar panels according to claim 1, characterized in that: The guide groove (7) comprises symmetrically arranged first flat portions (21), and the first flat portions (21) are connected to the second flat portions (22); the horizontal height of the first flat portions (21) is higher than the horizontal height of the second flat portions (22).
Citation Information
Patent Citations
Solar panel cleaning device
CN108080298A