Mechanical casting pouring equipment

Abstract

The utility model relates to the field of mechanical casting devices, in particular to mechanical casting pouring equipment, and aims to solve the technical problems that the conventional mechanical casting pouring equipment cannot treat a solution overflowing on a mold in the pouring process, so that the solution is solidified on a casting after being cooled and needs to be processed. According to the technical scheme, the mechanical casting pouring equipment comprises a pouring platform, a mold, a conveying assembly, a pouring assembly, a lifting assembly, a slicking assembly and a recycling assembly; according to the utility model, the slicking assembly and the recycling assembly are additionally arranged on the existing mechanical casting and pouring equipment, the slicking assembly tightly attached to the surface of the mold is utilized, when the mold moves linearly due to the transmission assembly, the solution overflowing from the mold is scraped off from the mold, and the scraped solution is collected by the recycling assembly and waits for next processing and use; the problems that an existing mechanical casting pouring device cannot treat a solution overflowing on a mold in the pouring process, so that the solution is solidified on a casting after being cooled and needs to be machined are solved.

Description

Technical Field

[0001] The utility model belongs to the field of mechanical casting devices, in particular to mechanical casting pouring equipment. Background Art

[0002] With the development of the times, modern factories often process various mechanical belts to help people reduce the difficulty of work. Among them, the casting process of melting metal into liquid that meets certain requirements and pouring it into the mold through pouring equipment, and obtaining castings with predetermined shape, size and performance after cooling, solidification and cleaning is one of the basic processes in the modern machinery manufacturing industry.

[0003] At present, the existing casting equipment is prone to solution overflow during casting. These solutions are easy to adhere to the casting in the mold during cooling and solidification, which requires further processing of the molded casting, increasing the workload.

[0004] Therefore, in order to address the problem that the existing casting equipment does not have the function of handling the overflowed solution, resulting in the need for subsequent processing of the castings taken out, the existing mechanical casting casting equipment is improved by adding a scraping component to scrape the residual solution off the mold. Utility Model Content

[0005] In order to overcome the problem that the existing mechanical casting pouring equipment is unable to handle the solution overflowing on the mold during the pouring process, resulting in the solution solidifying on the casting after cooling and requiring processing.

[0006] The technical solution of the utility model is: a mechanical casting pouring equipment, including a pouring platform, a mold, a conveying component, a pouring component, a lifting component, a scraping component, and a recycling component; the mold is arranged on the pouring platform, a conveying component for linearly moving the mold is installed on the pouring platform, a pouring component located above the conveying component is arranged on the pouring platform, a lifting component for adjusting the height of the pouring component is installed on the pouring platform, a scraping component is installed on the conveying component, and a recycling component is arranged in the pouring platform.

[0007] Preferably, by adding a scraping component and a recovery component to the existing mechanical casting and pouring equipment, the metal solution overflowing the pouring port can be hung up and recovered, saving metal resources and waiting for the next processing. The conveying component can realize the assembly line-style transportation of the mold for pouring, the pouring component is responsible for pouring the liquid metal into the mold, and the lifting component can change the height of the pouring component to prevent the pouring component from affecting the movement of the mold after the pouring work is completed.

[0008] Preferably, the transmission assembly includes a transmission shaft, a conveyor belt, and a motor. The casting platform is plugged with left and right transmission shafts opposite to each other. A conveyor belt with equidistantly arranged sockets on the surface is sleeved on the transmission shaft. A transmission element is installed on the outside of the casting platform and connected to the motor on the transmission shaft. After the motor is started, the motor drives the transmission shaft to rotate, and the conveyor belt sleeved on the transmission shaft drives the mold installed on the conveyor belt to move in a straight line. In order to prevent the conveyor belt from blocking the scraped metal solution and affecting the recovery of the solution, two left and right opposite designs are adopted, leaving a space in the middle.

[0009] Preferably, a mold with a casting port on the surface is provided on the conveyor belt, and the four corners of the mold 2 are fixedly connected with plug posts matching the sockets. The special design of the conveyor belt makes it possible for only the corners of the mold to be placed on the conveyor belt, which is prone to accidents of falling during transportation. The design of the plug posts and sockets can fix the mold on the conveyor belt to prevent the mold from falling or flipping.

[0010] Preferably, the pouring assembly includes a high-temperature storage box and a pouring pipe; a high-temperature storage box filled with liquid metal is arranged on the conveyor belt, and a pouring pipe with a valve structure installed is fixedly connected to the bottom end of the high-temperature storage box. The high-temperature storage box has a heat preservation and heating function, which can prevent the liquid metal stored inside from cooling. The liquid metal is poured into the mold through the pouring pipe, and the valve enables the pouring to be accurately controlled.

[0011] Preferably, the lifting assembly includes a lifting platform, a guide column, and a cylinder; a lifting platform is arranged on the conveyor belt, a high-temperature material storage box is installed on the lifting platform, a casting pipe passes through the lifting platform, a guide column is installed on the casting platform, the lifting platform is sleeved on the outside of the guide column, a piston rod is installed on the casting platform and connected to the cylinder on the lifting platform, after the cylinder is started, the piston rod pushes the lifting platform and the casting assembly installed on the lifting platform to move downward, the guide column can prevent the casting assembly and the lifting platform from offset during the downward movement, so that the casting pipe is aligned with the pouring port, thereby ensuring the casting efficiency.

[0012] Preferably, the leveling assembly includes a support plate and a scraper; the casting platform is fixedly connected to a support plate located behind the lifting platform, and the scraper is sleeved on the support plate. The scraper is inclined from top to bottom, and the bottom end is close to the mold surface. During the movement of the conveyor belt, the stationary scraper becomes a barrier to the solution removed from the mold, and the solution is scraped off the mold.

[0013] Preferably, the recovery component includes a recovery trough and an inclined plate; a recovery trough is opened on the casting platform, and an inclined plate inclined downward from back to front is fixedly connected to the recovery trough. The scraped solution falls into the recovery trough and flows from high to low under the action of gravity. After the solutions are collected and cooled and solidified into metal, they can be used in the next processing, which can save metal resources.

[0014] Beneficial effects of the utility model:

[0015] By adding a scraping component and a recycling component to the existing mechanical casting and pouring equipment, the scraping component close to the mold surface is used to scrape the solution overflowing from the mold when the mold moves linearly due to the transmission component. The scraped solution falls into the recycling component and is recycled, waiting for the next processing and use, saving metal resources;

[0016] In order to recycle the overflowed solution, the conveyor belt cannot completely cover the bottom of the entire mold. The mold is fixed to the conveyor belt by means of pins fixedly connected to the bottom of the four corners of the mold and holes opened on the conveyor belt to prevent the casting mold from falling from the conveyor belt during movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is the first three-dimensional structural diagram of the practical mechanical casting and pouring equipment;

[0018] Figure 2 What is shown is the second three-dimensional structure schematic diagram of the practical mechanical casting pouring equipment;

[0019] Figure 3 What is shown is the third stereoscopic structure diagram of the practical mechanical casting pouring equipment;

[0020] Figure 4 What is shown is the three-dimensional structure diagram of the mold of this practical mechanical casting and pouring equipment;

[0021] Figure 5 What is shown is a schematic diagram of the cross-sectional three-dimensional structure of the conveying component and the recycling component of the practical mechanical casting and pouring equipment;

[0022] Figure 6 Shown is a three-dimensional structural diagram of the conveying component and recovery component of this practical mechanical casting and pouring equipment.

[0023] Explanation of the accompanying drawings: 1. Casting platform; 2. Mold; 301. Drive shaft; 302. Conveyor belt; 303. Motor; 4. Socket; 5. Column; 601. High-temperature storage box; 602. Casting pipe; 701. Lifting platform; 702. Guide column; 703. Cylinder; 801. Support plate; 802. Scraper; 901. Recovery trough; 902. Inclined plate. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-2The utility model provides an embodiment: a mechanical casting pouring equipment includes a pouring platform 1, a mold 2, a conveying component, a pouring component, a lifting component, a scraping component, and a recycling component; the mold 2 is arranged on the pouring platform 1, and a conveying component for linearly moving the mold 2 is installed on the pouring platform 1, a pouring component located above the conveying component is arranged on the pouring platform 1, a lifting component for adjusting the height of the pouring component is installed on the pouring platform 1, a scraping component is installed on the conveying component, and a recycling component is arranged in the pouring platform 1. By adding the scraping component and the recycling component to the existing mechanical casting pouring equipment, the metal solution overflowing the pouring port is hung up and recycled, saving metal resources and waiting for the next processing and use. The conveying component can realize the assembly line transportation of the mold 2 for pouring, the pouring component is responsible for pouring the liquid metal into the mold 2, and the lifting component can change the height of the pouring component to avoid the pouring component affecting the movement of the mold 2 after the pouring work is completed.

[0026] See also Figure 3-5 In this embodiment, the transmission component includes a transmission shaft 301, a conveyor belt 302, and a motor 303. The casting platform 1 is plugged with the transmission shafts 301 opposite to each other on the left and right. The transmission shaft (301) is sleeved with a conveyor belt (302) with equidistantly arranged circumferential holes (4) on the surface. The casting platform 1 is provided with a transmission element on the outer side of the transmission shaft 301. The conveyor belt 302 is provided with a mold 2 with a casting port on the surface. The four corners of the mold 2 are fixedly connected with plug posts 5 matching the holes 4. The casting component includes a high-temperature storage box 601 and a casting pipe 602. The conveyor belt 302 is provided with a high-temperature storage box 601 filled with liquid metal. The bottom end of the high-temperature storage box 601 is fixedly connected with a casting pipe 602 with a valve structure. The motor 303 starts Afterwards, the motor 303 drives the transmission shaft 301 to rotate, and the conveyor belt 302 sleeved on the transmission shaft drives the mold 2 installed on the conveyor belt 302 to move in a straight line. In order to prevent the conveyor belt 302 from blocking the scraped metal solution and affecting the recovery of the solution, two left and right opposite designs are adopted, leaving a space in the middle. The special design of the conveyor belt 302 makes it possible for only the corners of the mold 2 to be placed on the conveyor belt 302, which is prone to accidents of falling during transportation. The design of the plug post 5 and the socket 4 can fix the mold 2 on the conveyor belt 302 to prevent the mold 2 from falling or turning over. The high-temperature storage box 601 has a heat preservation and heating function, which can prevent the liquid metal stored inside from cooling. The liquid metal is poured into the mold 2 through the pouring pipe 602, and the valve enables the pouring to be accurately controlled.

[0027] See also Figure 3 , 56. In this embodiment, the lifting assembly includes a lifting platform 701, a guide column 702, and a cylinder 703; a lifting platform 701 is provided on the conveyor belt 302, a high-temperature material storage box 601 is installed on the lifting platform 701, a casting pipe 602 passes through the lifting platform 701, a guide column 702 is installed on the casting platform 1, the lifting platform 701 is sleeved on the outside of the guide column 702, a cylinder 703 with a piston rod connected to the lifting platform 701 is installed on the casting platform 1, and the leveling assembly includes a support plate 801 and a scraper 802; a support plate 801 located behind the lifting platform 701 is fixedly connected to the casting platform 1, and a scraper 802 is sleeved on the support plate 801, and a recovery assembly includes a recovery trough 901 and an inclined plate 902; a recovery trough 901 is opened on the casting platform 1, and the recovery trough 901 An inclined plate 902 is fixedly connected inside and tilted downward from back to front. After the cylinder 703 is started, the piston rod pushes the lifting platform 701 and the casting assembly installed on the lifting platform 701 to move downward. The guide column 702 can prevent the casting assembly and the lifting platform 701 from deviating during the downward movement, so that the casting pipe 602 is aligned with the pouring port to ensure the casting efficiency. The scraper 802 tilts from top to bottom, and the bottom end is close to the surface of the mold 2. During the movement of the conveyor belt 302, the stationary scraper 802 becomes a barrier to the solution removed from the mold 2, scraping the solution off the mold 2. The scraped solution falls into the recovery tank 901 and flows from high to low under the action of gravity. After these solutions are collected and cooled and solidified into metal, they can be used in the next processing, which can save metal resources.

[0028] When working, the worker first uses an external tool to melt the metal into a liquid state, and then pours the liquefied metal into a high-temperature storage box 601 with a heat preservation and heating function for storage. Then, the mold 2 is taken out, and the plug 5 is aligned with the plug hole 4 on the conveyor belt 302 to insert the mold 2 onto the two conveyor belts 302 opposite to each other on the left and right.

[0029] The motor 303 is started, and the motor 303 drives the transmission shaft 301 to rotate. The transmission shaft 301 drives the conveyor belt 302 sleeved on the transmission shaft 301 and the mold 2 plugged on the conveyor belt 302 to move linearly. When the mold 2 moves to the bottom of the moving platform, the motor 303 is stopped, and the cylinder 703 is started. The cylinder 703 pushes the lifting platform 701 to move downward along the guide column 702, and the casting assembly installed on the lifting platform 701 moves downward together;

[0030] The pouring pipe 602 extends into the mold 2, and the valve of the pouring pipe 602 is opened. The liquid metal in the high-temperature storage box 601 flows downward along the pouring pipe 602 and is poured into the mold 2. The piston rod is slowly retracted upward while pouring. When the metal solution overflows from the pouring port, the valve is closed and the piston rod retracts the pouring assembly.

[0031] The motor 303 is started again, and the conveyor belt 302 continues to rotate. When it moves to the scraper 802 area, the scraper 802 scrapes the metal solution overflowing from the mold 2 into the recovery tank 901. The liquid metal solution slides down the slope, and the container used to collect the solution is placed in front of the casting platform 1. The liquid metal solution will flow into the container due to gravity and wait for the next processing. The mold 2 continues to move along the conveyor belt 302 and waits for subsequent cooling.

[0032] Through the above steps, a scraping component and a recovery component are added to the existing mechanical casting and pouring equipment. The scraping component close to the surface of the mold 2 is used to scrape the solution overflowing from the mold 2 when the mold 2 moves linearly due to the transmission component. The scraped solution falls into the recovery component and is recovered, waiting for the next processing and use, saving metal resources, and solving the problem that the existing mechanical casting and pouring equipment cannot handle the solution overflowing from the mold 2 during the pouring process, resulting in the solution solidifying on the casting after cooling and requiring processing.

[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A mechanical casting pouring device, comprising a casting platform (1) and a mold (2); characterized in that: The invention also comprises a conveying component, a casting component, a lifting component, a scraping component and a recycling component; a mould (2) is arranged on the casting platform (1); a conveying component for linearly moving the mould (2) is installed on the casting platform (1); a casting component located above the conveying component is arranged on the casting platform (1); a lifting component for adjusting the height of the casting component is installed on the casting platform (1); a scraping component is installed on the conveying component; and a recycling component is arranged inside the casting platform (1).

2. A mechanical casting pouring equipment according to claim 1, characterized in that: The transmission assembly comprises a transmission shaft (301), a conveyor belt (302), and a motor (303); the casting platform (1) is plugged with the transmission shafts (301) opposite to each other on the left and right; the transmission shaft (301) is sleeved with the conveyor belt (302) having equidistantly arranged circumferential holes (4) on its surface; and the motor (303) connected to the transmission shaft (301) is installed on the outer side of the casting platform (1).

3. A mechanical casting pouring equipment according to claim 2, characterized in that: A mold (2) with a pouring port on its surface is arranged on the conveyor belt (302), and plug posts (5) matching the plug holes (4) are fixedly connected to the four corners of the mold (2).

4. A mechanical casting pouring equipment according to claim 2, characterized in that: The pouring assembly comprises a high-temperature material storage box (601) and a pouring pipe (602); the conveyor belt (302) is provided with a high-temperature material storage box (601) filled with liquid metal, and the bottom end of the high-temperature material storage box (601) is fixedly connected to a pouring pipe (602) with a valve structure installed.

5. A mechanical casting pouring equipment according to claim 4, characterized in that: The lifting assembly comprises a lifting platform (701), a guide column (702), and a cylinder (703); the lifting platform (701) is arranged on the conveyor belt (302), the high-temperature material storage box (601) is installed on the lifting platform (701), the casting pipe (602) passes through the lifting platform (701), the guide column (702) is installed on the casting platform (1), the lifting platform (701) is sleeved on the outside of the guide column (702), and the casting platform (1) is installed with a piston rod connected to the cylinder (703) on the lifting platform (701).

6. A mechanical casting pouring equipment according to claim 5, characterized in that: The scraping assembly comprises a support plate (801) and a scraper (802); the casting platform (1) is fixedly connected to the support plate (801) located behind the lifting platform (701), and the scraper (802) is sleeved on the support plate (801).

7. The mechanical casting pouring equipment according to claim 1, characterized in that: The recovery component comprises a recovery trough (901) and an inclined plate (902); the casting platform (1) is provided with the recovery trough (901), and the recovery trough (901) is fixedly connected with an inclined plate (902) inclined downward from the back to the front.

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