Water purification system of water chiller for injection molding
By designing a water purification system for injection molding ice water machine, the problem of pipeline blockage caused by industrial water use in the ice water machine in the prior art is solved, effectively purifying the water supply of ice water machine, and extending the service life of the equipment.
Patent Information
- Application Number
- CN202420313843.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-02-20
AI Technical Summary
The existing cooling water supply device of the injection molding machine fails to effectively purify industrial water, resulting in the pipes of the ice water machine that are prone to blockage and reduce the service life of the ice water machine.
A water purification system for injection molding ice water machine is designed, including a sedimentation tank, a water purification component, a water purification tank and a controller. Through the control of solenoid valves and controllers, industrial water is allowed to enter the sedimentation tank and purify it through impurities. Hard water softens and end purification, and finally obtains purified water for use by ice water machine.
It effectively solves the problem of pipe blockage caused by direct use of industrial water for ice water machines, extends the service life of ice water machines, and ensures the cleanliness of water supply.
Smart Images

Figure CN222512851U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water purification for injection molding machines, in particular to a water purification system for an ice water machine for injection molding. Background Art
[0002] Injection molding machine is also called injection molding machine. It is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics. Because the injection molding machine needs to turn on the electric heat to heat each section of the barrel before production and processing, the injection molding machine has certain requirements for the working temperature.
[0003] However, if the temperature of the injection molding machine is too high, it will cause thermal deformation of the machine, reduce the viscosity of the oil, deform the rubber seals, and accelerate the oxidation and deterioration of the oil. In addition, the injection molding machine uses pressure oil, and the working temperature of the pressure oil cannot exceed the specified range. The ideal working temperature should be maintained between 45℃-50℃, and 35℃-60℃ is also more appropriate. Therefore, when the injection molding machine is working, it is necessary to use cooling water to cool it down.
[0004] However, the existing cooling water supply device, such as CN113199714A, provides a constant pressure water supply system for cooling injection molding machines. However, this device is mainly equipped with a water chiller for refrigeration, supplies cooling water of different temperatures, and sets a stable flow balance in the water supply pipe and the return pipe. The cooling water is often industrial water, which often contains too many impurities. The existing technology does not purify the water quality, resulting in blockage of the water chiller pipe. In the long run, the service life of the water chiller is greatly reduced.
[0005] Therefore, it is urgent to provide a water purification system for an injection molding ice water machine to solve the above technical problems. Utility Model Content
[0006] The embodiment of the utility model provides a water purification system for a water chiller for injection molding, which can solve the problem in the related art that the water chiller directly uses industrial water, resulting in easy blockage of the water chiller pipeline.
[0007] On the one hand, the embodiment of the utility model provides a water purification system for a water chiller for injection molding,
[0008] include.
[0009] A sedimentation tank, wherein the inlet end of the sedimentation tank is provided with a solenoid valve and connected to the industrial water supply end through the solenoid valve;
[0010] A water purification component connected to the sedimentation tank and used to purify the industrial water from the sedimentation tank and obtain purified water;
[0011] a purified water holding tank connected to the purified water assembly and used to supply purified water to the ice machine;
[0012] A controller is connected to the solenoid valve and the water purification component and is used to control the opening and closing of the solenoid valve and the water purification component.
[0013] Furthermore, the water purification component comprises:
[0014] An impurity purification device, which is connected to the sedimentation tank and is used to filter large particle impurities in the industrial water after preliminary purification and obtain hard water;
[0015] a hard water softening device, which is in communication with the impurity purification device and is used to convert hard water into soft water;
[0016] The terminal purification device is connected to the hard water softening device and is used to filter micron-sized impurities in the soft water to obtain purified water.
[0017] Furthermore, the impurity purification device comprises:
[0018] The first barrel;
[0019] A driving motor connected to the controller;
[0020] A centrifugal filter cartridge connected to the output end of the driving motor;
[0021] A first water inlet pipe, one end of which is connected to the sedimentation tank, and the other end of which is connected to the first barrel;
[0022] A first water outlet pipe has one end connected to one side of the centrifugal filter cartridge and the other end connected to the hard water softening device.
[0023] Furthermore, the first water inlet pipe is also connected to a first water pump, and the first water pump is connected to the controller.
[0024] Furthermore, a first water level detection device is provided in the first barrel, and the first water level detection device is connected to the controller.
[0025] Furthermore, the hard water softening device comprises:
[0026] The second barrel;
[0027] Granular activated carbon, which is arranged in the middle of the second barrel;
[0028] A water softening resin is arranged at the bottom of the second barrel;
[0029] a salt box connected to the second barrel through a conduit;
[0030] A second water inlet pipe, one end of which is connected to the impurity purification device, and the other end of which is connected to the bottom of the second barrel;
[0031] A second water outlet pipe has one end connected to the second barrel body and the other end connected to the terminal purification device.
[0032] Furthermore, the second water inlet pipe is connected to a second water pump.
[0033] Furthermore, the terminal purification device comprises:
[0034] The third barrel;
[0035] Compressed activated carbon, which is arranged in the middle of the third barrel;
[0036] A third water inlet pipe, one end of which is connected to the hard water softening device, and the other end of which is connected to the top of the third barrel;
[0037] A third water outlet pipe has one end connected to the bottom of the third barrel body and the other end connected to the purified water holding tank.
[0038] Furthermore, an impurity filter is provided in the sedimentation tank for separating a sedimentation area and a non-sedimentation area in the sedimentation tank, and the industrial water supply end is connected to the sedimentation area of the sedimentation tank, and the purified water component is connected to the non-sedimentation area of the sedimentation tank.
[0039] Furthermore, the sedimentation tank is provided with a sedimentation tank water level detection device, the purified water holding tank is provided with a holding tank water level detection device, and the controller is connected to the sedimentation tank water level detection device and the holding tank water level detection device.
[0040] The beneficial effects brought by the technical solution provided by the utility model include:
[0041] The controller controls the opening and closing of the solenoid valve to allow industrial water to enter the sedimentation tank, and then controls the water purification component to purify the water after sedimentation in the sedimentation tank, and stores the purified water in the purified water holding tank for use by the chiller. Purifying the water quality of the water used by the chiller effectively solves the problem in the prior art that the chiller directly uses industrial water, which causes the chiller pipe to be easily blocked and reduces the service life of the chiller. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0043] Figure 1 This is a schematic diagram of a water purification system of an injection molding chiller according to the utility model;
[0044] Figure 2 It is a schematic diagram of an impurity purification device in a purified water system of an injection molding chiller according to the utility model;
[0045] Figure 3 It is a schematic diagram of a hard water softening device in a purified water system of an injection molding ice machine of the utility model;
[0046] Figure 4 It is a schematic diagram of a terminal purification device in a purified water system of an injection molding chiller according to the utility model.
[0047] In the figure: 1. sedimentation tank; 2. solenoid valve; 3. sedimentation tank water level detection device; 4. purified water assembly; 5. purified water holding tank; 6. ice machine; 7. holding tank water level detection device; 8. controller; 9. impurity purification device; 10. hard water softening device; 11. terminal purification device; 12. first barrel; 13. drive motor; 14. centrifugal filter cartridge; 15. first water inlet pipe; 16. first water outlet pipe; 17. first water pump; 18. first water level detection device; 19. second barrel; 20. granular activated carbon; 21. softening resin; 22. salt box; 23. second water inlet pipe; 24. second water outlet pipe; 25. second water pump; 26. third barrel; 27. compressed activated carbon; 28. third water inlet pipe; 29. third water outlet pipe; 30. impurity filter. DETAILED DESCRIPTION
[0048] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0049] See also Figure 1As shown, an embodiment of the utility model provides a purified water system for an injection molding ice machine, including a sedimentation tank 1, a purified water component 4, a purified water holding tank 5 and a controller 8. The sedimentation tank 1 is provided with a solenoid valve 2 at the inlet end of the sedimentation tank 1, and is connected to the industrial water supply end through the solenoid valve 2; the purified water component 4 is connected to the sedimentation tank 1, and is used to purify the industrial water from the sedimentation tank 1 and obtain purified water; the purified water holding tank 5 is connected to the purified water component 4, and is used to supply purified water to the ice machine 6; the controller 8 is connected to the solenoid valve 2 and the purified water component 4, and is used to control the opening and closing of the solenoid valve 2 and the purified water component.
[0050] See also Figure 1 As shown, in some embodiments, the water purification component 4 includes:
[0051] An impurity purification device 9, which is connected to the sedimentation tank 1 and is used to filter large particles of impurities in the industrial water after preliminary purification and obtain hard water;
[0052] a hard water softening device 10, which is connected to the impurity purification device 9 and is used to convert hard water into soft water;
[0053] The terminal purification device 11 is connected to the hard water softening device 10 and is used to filter micron-sized impurities in the soft water to obtain purified water.
[0054] See also Figure 2 As shown, in some embodiments, the impurity purification device 9 includes:
[0055] A first barrel 12;
[0056] A driving motor 13 connected to the controller 8;
[0057] A centrifugal filter cartridge 14 connected to an output end of the drive motor 13;
[0058] A first water inlet pipe 15, one end of which is connected to the sedimentation tank 1, and the other end of which is connected to the first barrel 12;
[0059] One end of the first water outlet pipe 16 is connected to one side of the centrifugal filter cartridge 14 , and the other end is connected to the hard water softening device 10 .
[0060] In some embodiments, a first water pump 17 is further connected to the first water inlet pipe 15 , and the first water pump 17 is connected to the controller 8 .
[0061] In some embodiments, a first water level detection device 18 is further disposed in the first barrel body 12 , and the first water level detection device 18 is connected to the controller 8 .
[0062] See also Figure 3As shown, in some embodiments, the hard water softening device 10 includes:
[0063] The second barrel 19;
[0064] Granular activated carbon 20, which is arranged in the middle of the second barrel 19;
[0065] A water softening resin 21 is disposed at the bottom of the second barrel 19;
[0066] A salt box 22, which is connected to the second barrel 19 through a conduit;
[0067] A second water inlet pipe 23, one end of which is connected to the impurity purification device 9, and the other end of which is connected to the bottom of the second barrel 19;
[0068] One end of the second water outlet pipe 24 is connected to the second barrel 19 , and the other end is connected to the terminal purification device 11 .
[0069] In some embodiments, a second water pump 25 is connected to the second water inlet pipe 23 .
[0070] See also Figure 4 As shown, in some embodiments, the terminal purification device 11 includes:
[0071] The third barrel 26;
[0072] Compressed activated carbon 27, which is arranged in the middle of the third barrel 26;
[0073] A third water inlet pipe 28, one end of which is connected to the hard water softening device 10, and the other end of which is connected to the top of the third barrel 26;
[0074] The third water outlet pipe 29 has one end connected to the bottom of the third barrel 26 and the other end connected to the purified water holding tank 5 .
[0075] See also Figure 1 As shown, in some embodiments, an impurity filter 30 is provided in the sedimentation tank 1, which is used to separate the sedimentation area and the non-sedimentation area in the sedimentation tank 1, and the industrial water supply end is connected to the sedimentation area of the sedimentation tank 1, and the purified water component 4 is connected to the non-sedimentation area of the sedimentation tank 1.
[0076] In this embodiment, the impurity filter 30 is used to filter out particulate matter present in industrial water. By setting the impurity filter 30, the particulate matter in the industrial water is effectively prevented from entering the purified water component 4 and the ice machine 6, thereby preventing the particulate matter from clogging the purified water component 4 and the ice machine 6.
[0077] In some embodiments, the sedimentation tank 1 is provided with a sedimentation tank water level detection device 3, the purified water holding tank 5 is provided with a holding tank water level detection device 7, and the controller 8 is connected to the sedimentation tank water level detection device 3 and the holding tank water level detection device 7.
[0078] The operation mode of the utility model is as follows:
[0079] Before the operation of the chiller 6:
[0080] S01. Turn on the controller 8, the purified water holding tank 5 in the holding tank water level detection device 7 detects the water level, the sedimentation tank 1 in the sedimentation tank water level detection device 3 detects the water level;
[0081] S03. When the water level of the purified water holding tank 5 and the sedimentation tank 1 is too low, the controller 8 controls the solenoid valve 2 to open, and the industrial water enters the sedimentation tank 1, and the industrial water is allowed to settle through the sedimentation tank 1, and the sedimentation tank 1 is separated into a sedimentation area and a water use area through an impurity filter 30;
[0082] S04. After the static sedimentation is completed, the controller 8 controls the first water pump 17 to operate, pumping the water in the water area into the impurity purification device 9, and the first water level detection device 18 monitors the water level in the impurity purification device 9 in real time, and sends the corresponding information to the controller 8;
[0083] S05. When the water level in the impurity purification device 9 reaches a suitable position, the controller 8 controls the drive motor 13 to operate, and the centrifugal filter cartridge 14 performs centrifugal purification of the water in the impurity purification device 9;
[0084] S06. The controller 8 controls the second water pump 25 to operate, and the water purified by the impurity purification device 9 is pumped into the hard water softening device 10, and the hard water softening device 10 softens the water to obtain softened water;
[0085] S07. The softened water is finally purified by the terminal purification device 11 and finally enters the purified water holding tank 5;
[0086] S08. The water level detection device 7 of the holding pool monitors that the water level reaches a suitable position, and sends the corresponding information to the controller 8, which controls the solenoid valve 2 and the first water pump 17 to be closed;
[0087] S09. After the first water level detection device 18 detects that the impurities in the purification device 9 are extracted to a suitable position, the controller 8 controls the second water pump 25 to be turned off;
[0088] S10. After completion, the ice water machine 6 extracts water from the purified water holding tank 5 for use.
[0089] The beneficial effects of the utility model are:
[0090] The controller controls the opening and closing of the solenoid valve to allow industrial water to enter the sedimentation tank, and then controls the water purification component to purify the water after sedimentation in the sedimentation tank, and stores the purified water in the purified water holding tank for use by the chiller. Purifying the water quality of the water used by the chiller effectively solves the problem in the prior art that the chiller directly uses industrial water, which causes the chiller pipe to be easily blocked and reduces the service life of the chiller.
[0091] In the description of the present utility model, it should be noted that the terms "upper", "lower", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. Unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0092] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0093] The above description is only a specific embodiment of the utility model, so that those skilled in the art can understand or implement the utility model. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but should conform to the widest scope consistent with the principles and novel features of the utility model described herein.
Claims
1. A water purification system for an injection molding chiller, characterized in that: include: A sedimentation tank (1), wherein an inlet end of the sedimentation tank (1) is provided with an electromagnetic valve (2) and is connected to an industrial water supply end through the electromagnetic valve (2); A water purification component (4), which is connected to the sedimentation tank (1) and is used to purify the industrial water from the sedimentation tank (1) and obtain purified water; A purified water holding tank (5) connected to the purified water assembly (4) and used to supply purified water to the ice machine (6); A controller (8), which is connected to the solenoid valve (2) and the water purification component (4), and is used to control the opening and closing of the solenoid valve (2) and the water purification component; The water purification component (4) comprises: An impurity purification device (9), which is connected to the sedimentation tank (1) and is used to filter large particle impurities in the industrial water after preliminary purification and obtain hard water; a hard water softening device (10), which is connected to the impurity purification device (9) and is used to convert hard water into soft water; The terminal purification device (11) is connected to the hard water softening device (10) and is used to filter micron-sized impurities in the soft water to obtain purified water.
2. A water purification system for an injection molding chiller as claimed in claim 1, characterized in that: The impurity purification device (9) comprises: A first barrel (12); A driving motor (13) connected to the controller (8); A centrifugal filter cartridge (14), which is connected to the output end of the driving motor (13); A first water inlet pipe (15), one end of which is connected to the sedimentation tank (1), and the other end of which is connected to the first barrel (12); A first water outlet pipe (16) has one end connected to one side of the centrifugal filter cartridge (14) and the other end connected to the hard water softening device (10).
3. A water purification system for an injection molding chiller as claimed in claim 2, characterized in that: The first water inlet pipe (15) is also connected to a first water pump (17), and the first water pump (17) is connected to the controller (8).
4. A water purification system for an injection molding chiller as claimed in claim 2, characterized in that: A first water level detection device (18) is also provided in the first barrel body (12), and the first water level detection device (18) is connected to the controller (8).
5. The water purification system of the injection molding chiller as claimed in claim 1, characterized in that: The hard water softening device (10) comprises: A second barrel (19); Granular activated carbon (20), which is arranged in the middle of the second barrel (19); A water softening resin (21) disposed at the bottom of the second barrel (19); A salt box (22) connected to the second barrel (19) via a conduit; A second water inlet pipe (23), one end of which is connected to the impurity purification device (9), and the other end of which is connected to the bottom of the second barrel (19); A second water outlet pipe (24) has one end connected to the second barrel (19) and the other end connected to the terminal purification device (11).
6. A water purification system for an injection molding chiller as claimed in claim 5, characterized in that: The second water inlet pipe (23) is connected to a second water pump (25).
7. A water purification system for an injection molding chiller as claimed in claim 1, characterized in that: The terminal purification device (11) comprises: A third barrel (26); Compressed activated carbon (27), which is arranged in the middle of the third barrel (26); A third water inlet pipe (28), one end of which is connected to the hard water softening device (10), and the other end of which is connected to the top of the third barrel (26); A third water outlet pipe (29) has one end connected to the bottom of the third barrel (26) and the other end connected to the purified water holding tank (5).
8. The water purification system of the injection molding chiller as claimed in claim 1, characterized in that: The sedimentation tank (1) is provided with an impurity filter (30) for separating a sedimentation area and a non-sedimentation area in the sedimentation tank (1), and the industrial water supply end is connected to the sedimentation area of the sedimentation tank (1), and the purified water component (4) is connected to the non-sedimentation area of the sedimentation tank (1).
9. The water purification system of the injection molding chiller as claimed in claim 1, characterized in that: The sedimentation tank (1) is provided with a sedimentation tank water level detection device (3), the purified water holding tank (5) is provided with a holding tank water level detection device (7), and the controller (8) is connected to the sedimentation tank water level detection device (3) and the holding tank water level detection device (7).
Citation Information
Patent Citations
Cooling constant-pressure water supply system for injection molding machine
CN113199714A