Electrical plug-in protection piece
By designing electrical plug-in protective parts, using the protective part base and upper cover to form a channel, and using the upper cover card plate to isolate the fastening bolts, the problem of too small electrical clearance caused by the distance between the electrical plug-in fixing holes is solved, and the battery pack is improved Safety performance and simplifies installation and disassembly processes.
Patent Information
- Application Number
- CN202421083806.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The distance between the fixed holes of the electrical plug-in is too close, resulting in too small electrical clearance, endangering personnel safety, and it is easy to accidentally touch the live bolt head during assembly and inspection.
An electrical plug-in protective piece is designed. By setting the base of the protective piece and the upper cover, a channel is formed for the direction of the overcurrent copper row. The upper cover clamp isolates the fastening bolts at both ends, and matches the plastic spacer provided by the electrical plug-in. , isolated exposed bolt head.
It effectively increases overcurrent protection, improves the safety performance of the battery pack, avoids the risk of short circuit and accidental collision of bolt heads, and is easy to install and disassemble, and can be reused.
Smart Images

Figure CN222515041U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plug-in protection, in particular to an electrical plug-in protection component. Background Art
[0002] With the rapid development of new energy vehicles in recent years, the electrical safety issues of new energy vehicles have also received widespread attention. As the interface for the entire battery pack to provide power and charging to the entire vehicle, the safety protection of the electrical plug-in is particularly important. The creepage distance and electrical clearance between electrical parts are important indicators to measure whether electrical products are safe. If the creepage distance is too small, short circuits are likely to occur between the two poles of the power supply, and between the live parts and the shell of the electrical product, causing the power supply to short-circuit and the shell to be charged, which will greatly endanger personal safety; if the power supply is short-circuited, the electrical clearance between the live parts is too small, which is likely to cause inter-pole short circuits and leakage, thereby reducing the safety of the product.
[0003] At present, the distance between the fixing holes of most electrical plug-ins can meet the minimum creepage distance and electrical clearance. However, due to the limitation of the battery pack space, the fixing holes of some electrical plug-ins are too close and the plastic spacer between the two fixing holes is too short. When the overcurrent copper busbar is fixed by bolts, the height of the bolt head will exceed the height of the plastic spacer of the electrical plug-in itself, which makes the electrical clearance too small and endangers personnel safety. It also solves the hidden danger of workers accidentally touching the live bolt heads during inspection after assembly. Utility Model Content
[0004] In order to solve the above technical problems, the utility model uses an upper cover card plate to isolate the fastening bolts at both ends. The card slot structure of the upper cover card plate cooperates with the plastic spacer of the electrical plug-in to isolate the exposed bolt heads. The specific technical solution is as follows:
[0005] An electrical plug-in protective member comprises a protective member base, a hollow side of which is installed on the wiring side of the electrical plug-in; and a protective member upper cover, which is installed on the side of the protective member base away from the electrical plug-in, the wiring side of the electrical plug-in is provided with fastening bolts located at both ends of the protective member upper cover, and the middle part of the protective member upper cover is also provided with an upper cover card plate separating the fastening bolts.
[0006] Preferably, the upper cover card is provided with a slot plugged into the electrical plug-in plastic partition.
[0007] Preferably, a first boss and a second boss are fixedly mounted on both sides of the protective member base, and a first matching plate engaged with the first boss and a second matching plate engaged with the second boss are fixedly mounted on both sides of the protective member upper cover.
[0008] Preferably, the first boss and the second boss are trapezoidal.
[0009] Preferably, the fastening bolts are all pressed against the overcurrent copper bar, and the protective member base is provided with a first row of holes and a second row of holes for the overcurrent copper bar to extend out on one side away from the electrical plug-in and on two opposite sides thereof.
[0010] It can be seen from the above technical solutions that the utility model has the following beneficial effects:
[0011] By setting a protective part base and a protective part cover, a channel is formed between the two for the direction of the overcurrent copper busbar. The upper cover card plate isolates the fastening bolts at both ends. The card slot structure of the upper cover card plate cooperates with the plastic spacer of the electrical plug-in to isolate the exposed bolt head, thereby achieving the purpose of increasing overcurrent protection, thereby improving the safety performance of the battery pack and solving the hidden danger of workers accidentally touching the live bolt heads during inspection after assembly.
[0012] The utility model is fixed by the cooperation of its own shaft hole, does not need other fixing methods to be fixed on the box body or the sheet metal part, is easy to disassemble, and can be reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the assembly of the electrical plug-in protection member of the utility model;
[0014] Figure 2 This is a schematic diagram of the base of the electrical plug-in protection member of the utility model;
[0015] Figure 3 It is a schematic diagram of the upper cover of the electrical plug-in protection member of the utility model.
[0016] In the figure: 1. Protective element base; 11. First boss; 12. Second boss; 13. First row of holes; 14. Second row of holes; 2. Protective element upper cover; 21. First matching plate; 22. Second matching plate; 23. Square holes in the upper cover; 24. Upper cover clamp; 3. Electrical plug-in; 4. Current-carrying copper busbar; 5. Fastening bolts. DETAILED DESCRIPTION
[0017] The following is a detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments. Before describing in detail the technical solutions of each embodiment of the present invention, the nouns and terms involved are explained. In this specification, components with the same name or the same number represent similar or identical structures and are only for illustrative purposes.
[0018] like Figure 1-Figure 3As shown, an electrical plug-in protective member comprises a protective member base 1, wherein a hollow side thereof is installed on the wiring side of the electrical plug-in 3; and a protective member upper cover 2, which is installed on the side of the protective member base 1 away from the electrical plug-in 3, the wiring side of the electrical plug-in 3 is provided with fastening bolts 5 located at both ends inside the protective member upper cover 2, and a cover card plate 24 is also provided in the middle of the protective member upper cover 2 for separating the fastening bolts 5, wherein the opposite sides of the protective member base 1 are hollow, and one hollow side is sleeved on the outside of the wiring required for the electrical plug-in 3, thereby isolating the wiring part of the electrical plug-in 3 from the outside, and since the electrical plug-in 3 is located at the protective member base 1 and two fastening bolts 5 are installed, a short circuit is prone to occur between the two fastening bolts 5, and when the protective member upper cover 2 is fixed to the protective member base 1, the cover card plate 24 is inserted between the two fastening bolts 5, and isolates the two adjacent fastening bolts 5 to prevent a short circuit between the two fastening bolts 5.
[0019] like Figure 1 and Figure 3 As shown, the upper cover card plate 24 is provided with a groove which is plugged into the plastic partition of the electrical plug-in 3. When the protective component upper cover 2 is installed on the protective component base 1, the plastic partition of the electrical plug-in 3 is directly inserted into the upper cover card plate 24. The upper cover card plate 24 limits the plastic partition and also further improves the isolation effect between the two fastening bolts 5.
[0020] like Figure 1-Figure 3 As shown, the first boss 11 and the second boss 12 are fixedly installed on both sides of the protective member base 1, and the first matching plate 21 engaged with the first boss 11 and the second matching plate 22 engaged with the second boss 12 are fixedly installed on both sides of the protective member upper cover 2. The first boss 11 and the second boss 12 are trapezoidal, wherein the first matching plate 21 and the second matching plate 22 are respectively provided with holes engaged with the first boss 11 and the second boss 12. The trapezoidal shape can increase the convenience of engagement. When the protective member upper cover 2 moves toward the protective member base 1, the first matching plate 21 and the second matching plate 22 respectively contact the inclined surfaces of the first boss 11 and the second boss 12 until the first boss 11 and the second boss 12 respectively fall into the holes of the first matching plate 21 and the second matching plate 22 to achieve clamping.
[0021] The fastening bolts 5 are all pressed tightly against the overcurrent copper busbar 4. The protective member base 1 is provided with a first row of holes 13 and a second row of holes 14 on the two opposite sides away from the electrical plug-in 3, respectively, for the overcurrent copper busbar 4 to extend out. The first row of holes 13 and the second row of holes 14 provide space for the overcurrent copper busbar 4 on different sides to extend out, and also press and limit the side edges of the overcurrent copper busbar 4.
[0022] At least one upper cover square hole 23 for the wiring harness of the electrical plug-in 3 is provided on the protective member upper cover 2, and the upper cover square holes 23 are located on different sides of the upper cover card plate 24, wherein preferably only one upper cover square hole 23 is provided and is located on one side of the upper cover card plate 24, and the upper cover square hole 23 is used for the direction of the wiring harness of the electrical plug-in 3.
[0023] The protective element base 1 and the protective element upper cover 2 can both be manufactured through a demoulding process.
[0024] During the specific installation, first fix the protective component base 1 on the wiring terminal of the electrical plug-in 3, then install the overcurrent copper busbar 4 on the electrical plug-in 3 through the fastening bolts 5, and make the sides of the overcurrent copper busbar 4 on different sides respectively insert into the first row of holes 13 and the second row of holes 14, finally, the protective component upper cover 2 is engaged with the protective component base 1 through the first matching plate 21 and the second matching plate 22 to complete the installation.
[0025] The above-described embodiments are merely descriptions of preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. An electrical plug-in protective member, characterized in that: include: A protective member base (1), wherein a hollow side thereof is mounted on a wiring side of an electrical plug-in unit (3); as well as A protective cover (2) is mounted on a side of the protective cover base (1) away from the electrical plug-in (3), the wiring side of the electrical plug-in (3) is provided with fastening bolts (5) located at both ends of the protective cover (2), and a cover clamping plate (24) is also provided in the middle of the protective cover (2) to separate the fastening bolts (5).
2. The electrical plug-in protection member according to claim 1, characterized in that: The upper cover card plate (24) is provided with a groove which is plugged into the plastic partition of the electrical plug-in unit (3).
3. The electrical plug-in protection member according to claim 1, characterized in that: A first boss (11) and a second boss (12) are fixedly mounted on both sides of the protective element base (1), and a first matching plate (21) engaged with the first boss (11) and a second matching plate (22) engaged with the second boss (12) are fixedly mounted on both sides of the protective element upper cover (2).
4. The electrical plug-in protection member according to claim 3, characterized in that: The first boss (11) and the second boss (12) are trapezoidal in shape.
5. The electrical plug-in protection member according to claim 1, characterized in that: The fastening bolts (5) are all pressed against the overcurrent copper busbar (4), and a first row of holes (13) and a second row of holes (14) are respectively provided on one side of the protective element base (1) away from the electrical plug-in (3) and on two opposite sides thereof, for the overcurrent copper busbar (4) to extend out.
6. The electrical plug-in protection member according to claim 1, characterized in that: The protective element upper cover (2) is provided with at least one upper cover square hole (23) for receiving the wiring harness of the electrical plug-in unit (3).
7. The electrical plug-in protection member according to claim 6, characterized in that: The upper cover square holes (23) are located on different sides of the upper cover card plate (24).