Automatic locking device

By designing an automatic locking device, using robotic hand and jaw system to achieve accurate positioning and automatic locking of the wire harness terminals, the problems of inaccurate and lack of automation in the prior art are solved, and the fixing efficiency and accuracy are improved.

CN222515091UActive Publication Date: 2025-02-21DELTA ELECTRONICS (JIANGSU) LTD
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Patent Information

Application Number
CN202420915723.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-21
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, the terminals of the wire harness need to be manually locked, resulting in inaccurate fixation and lack of automation.

Method used

Design an automatic locking device, including a robot, a third jaw and a locking device. The robot fixes the terminals of the wire harness through the first jaw and the second jaw, and uses the third jaw to clamp the soft wire to realize the terminals. Accurate positioning and automatic locking.

Benefits of technology

It improves the fixing accuracy and automation of the wiring harness terminals, and reduces the errors and time-consuming of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic locking device which is used for automatically locking a terminal to a circuit module, the terminal comprises a first terminal and a second terminal which are connected through a flexible wire, the automatic locking device comprises a mechanical arm, a third clamping jaw and a locking device, the mechanical arm comprises a first clamping jaw and a second clamping jaw, and the third clamping jaw is connected with the locking device. The first clamping jaw and the second clamping jaw each comprise a body part and an end part, the two end parts are used for fixing the first terminal and the second terminal respectively, and the third clamping jaw is used for clamping the flexible wire.
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Description

Technical Field

[0001] This case involves an automatic locking device. Background Art

[0002] In the prior art, the two terminals A and B at both ends of the wiring harness need to be screwed to the C and D locations in the vehicle circuit respectively. Such wiring harnesses are taken manually, and then the terminals are manually placed at the C and D locations, and then the screws are screwed to the terminals with an electric lock to fix them.

[0003] At present, there is no way to assemble the "wiring harness" and "vehicle circuit" that need to be locked first, and when the electric lock is locked, there must also be a device that can firmly and accurately fix the terminal of the wiring harness at the position to be locked. Therefore, it is necessary to propose an automatic locking device to improve the accuracy and automation of fixing the terminal. Utility Model Content

[0004] The purpose of this case is to provide an automatic locking device that can solve one or more defects of the prior art.

[0005] In order to achieve the above-mentioned purpose, the present case provides an automatic locking device for automatically locking the terminal to the circuit module, the terminal comprising a first terminal and a second terminal connected by a soft wire, the automatic locking device comprising a manipulator, a third clamp and a locking device, the manipulator comprising a first clamp and a second clamp, the first clamp and the second clamp respectively comprising a main body and an end, the two end portions are used to respectively fix the first terminal and the second terminal, and the third clamp is used to clamp the soft wire.

[0006] According to one embodiment of the present case, the end portion includes: a first group of guide front faces, including a first guide front face and a second guide front face that are opposite to and spaced apart from each other along a first direction, the angle between the first guide front face and the second guide front face and the first direction is an acute angle; a second group of guide front faces, including a third guide front face and a fourth guide front face that are opposite to and spaced apart from each other along a second direction, the first direction being perpendicular to the second direction; a first group of facades, including a first positioning facade and a second positioning facade that are opposite to and spaced apart from each other along the first direction, the first positioning facade being connected to the first guide front face, and the second positioning facade being connected to the second guide front face; and a pressure-bearing surface, the pressure-bearing surface connecting the second group of guide front faces and the first group of facades to form an accommodating space.

[0007] According to an embodiment of the present case, the terminal includes a side surface, the second group of conductive surfaces are connected to the pressure-bearing surface to form a first surface, and the shape of the first surface is complementary to the shape of the side surface.

[0008] According to one embodiment of the present case, the side surface includes a first arc surface protruding from the terminal and a second surface connected to the first arc surface, the first surface is a second arc surface recessed in the end, and the first arc surface and the second arc surface have the same curvature.

[0009] According to one embodiment of the present case, the side surface includes a first part, a second part and a third part, the second part is connected between the first part and the third part, the first part is a third arc surface protruding from the terminal, the second part is a first plane, the third part is a second plane and the angle formed by the second plane and the first plane is an acute angle, the third guide surface is a fourth arc surface recessed in the end portion, the third arc surface and the fourth arc surface have the same curvature, the pressure-bearing surface is a third plane recessed in the end portion, and the normal direction of the third plane is perpendicular to the first direction and the second direction, the fourth guide surface is a fourth plane recessed in the end portion, and when the terminal is fixed by the end portion, the third plane is parallel to the first plane, and the fourth plane is parallel to the second plane.

[0010] According to one embodiment of the present case, the terminal has a bent portion, and the end further includes a second group of facades, the second group of facades includes a first facade and a second facade, the second facade is connected to and perpendicular to the second guide front face and the second positioning facade, the first facade is connected to and perpendicular to the first guide front face and the first positioning facade, the second group of facades and the fourth guide front face form a groove, and the groove is used to avoid the bent portion.

[0011] According to an embodiment of the present case, the terminal has a thickness in the first direction, the pressure-bearing surface has a width in the first direction, and the thickness of the terminal is equal to the width of the pressure-bearing surface.

[0012] According to an embodiment of the present case, the robot further includes a cylinder, and the main bodies of the first clamp and the second clamp are fixed to the cylinder via studs.

[0013] According to an embodiment of the present case, the robot arm is arranged obliquely relative to the locking device.

[0014] According to an embodiment of the present case, the terminal is a metal terminal.

[0015] According to an embodiment of the present invention, the circuit module is a vehicle circuit module.

[0016] The automatic locking device provided in this case can accurately position the terminal at the desired fixed position, and fix the terminal while locking the terminal, effectively improving the accuracy and automation of locking the terminal. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution implemented in this case, the following is a brief introduction to the drawings required for use in the embodiments.

[0018] Figure 1 It is a structural schematic diagram of the automatic locking device of this case;

[0019] Figure 2 This is a schematic diagram of the structure of the first clamping jaw and the second clamping jaw in this case;

[0020] Figure 3A-3B This is a schematic diagram of the end structure of the first embodiment of the present invention;

[0021] Figures 4A-4B This is a schematic diagram of the end structure of the second embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the first terminal of this case;

[0023] Figure 6 The flowchart of the automatic locking method of the terminal in this case.

[0024] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present invention. DETAILED DESCRIPTION

[0025] Example embodiments will now be described more fully with reference to the accompanying drawings, however, the example embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; on the contrary, these embodiments are provided so that the present case will be comprehensive and complete and will fully and completely convey the concept of the example embodiments to those skilled in the art.

[0026] When introducing the elements / components / etc. described and / or illustrated herein, the terms "one", "an", "the", "said" and "at least one" are used to indicate the presence of one or more elements / components / etc. The terms "comprise", "include" and "have" are used to indicate an open-ended inclusion and mean that additional elements / components / etc. may exist in addition to the listed elements / components / etc. In addition, the terms "first", "second", etc. in the claims are used only as labels and are not numerical limitations on their objects. The same numbers in the drawings represent the same or similar components. On the other hand, well-known components and steps are not described in the embodiments to avoid unnecessary limitations on the present disclosure. In addition, to simplify the drawings, some known conventional structures and elements will be illustrated in the drawings in a simple schematic manner.

[0027] Figure 1: is a schematic diagram of the structure of the automatic locking device 10 of the present invention, the automatic locking device 10 is used to automatically lock the terminal to the circuit module, wherein the terminal includes a first terminal and a second terminal connected by a flexible wire. Figure 1 As shown, the automatic locking device 10 includes a manipulator 11, a third clamp (not shown) and a locking device 12, the manipulator includes a first clamp 111 and a second clamp 112, the first clamp 111 and the second clamp 112 respectively include a main body and an end, the two ends are used to fix the first terminal and the second terminal respectively, and the third clamp is used to clamp the soft wire.

[0028] Figure 2 Schematic diagram of the structure of the first clamping jaw 111 and the second clamping jaw 112 in this case, as shown Figure 2 As shown, the first clamping jaw 111 includes a body portion 111a and an end portion 111b, and the second clamping jaw 112 includes a body portion 112a and an end portion 112b. The end portions 111b and 112b can respectively match the shapes of the first terminal and the second terminal and have different structures. Figures 3A-4B The structures of the end portion 111b and the end portion 112b will be described.

[0029] Figure 3A-3B This is a schematic diagram of the end structure of the first embodiment of the present case. Taking the end 112b as an example, the end 112b includes a first group of guide front surfaces, a first group of vertical surfaces, a second group of guide front surfaces and a pressure-bearing surface. The pressure-bearing surface connects the second group of guide front surfaces and the first group of vertical surfaces to form a accommodating space.

[0030] The first group of guide front faces include a first guide front face S1 and a second guide front face S2 that are opposite and spaced apart along a first direction, and the angles between the first guide front face S1 and the second guide front face S2 and the first direction are acute angles; the second group of guide front faces include a third guide front face and a fourth guide front face that are opposite and spaced apart along a second direction, the first direction is, for example, the Y direction, the second direction is, for example, the X direction, and the first direction is perpendicular to the second direction; the first group of elevations include a first positioning elevation S3 and a second positioning elevation S4 that are opposite and spaced apart along the first direction, the first positioning elevation S3 is connected to the first guide front face S1, and the second positioning elevation S4 is connected to the second guide front face S2, and when the second terminal enters the accommodating space of the end portion 112b after being guided by the first guide front face S1 and the second guide front face S2, the first positioning elevation S3 and the second positioning elevation S4 play a role in positioning the second terminal in the first direction.

[0031] In this embodiment, the second terminal includes a side surface, and the second group of conductive front surfaces are connected to the pressure-bearing surface to form a first surface S7. The shape of the first surface S7 is complementary to the shape of the side surface of the second terminal. Specifically, Figure 3AAs shown, the side surface of the second terminal includes a first arc surface L1 protruding from the second terminal and a second surface L2 connected to the first arc surface L1, and the first surface S7 is a second arc surface recessed in the end 112b, and the first arc surface L1 and the second arc surface (ie, the first surface S7) have the same curvature.

[0032] like Figure 3A-3B As shown, the second terminal has a thickness in the first direction, the pressure-bearing surface has a width in the first direction, and the thickness of the first terminal is equal to the width of the pressure-bearing surface.

[0033] Figures 4A-4B This is a schematic diagram of the end structure of the second embodiment of the present case. Taking the end 111b as an example, the end 111b includes a first group of guide front surfaces, a first group of vertical surfaces, a second group of guide front surfaces and a pressure-bearing surface. The pressure-bearing surface connects the second group of guide front surfaces and the first group of vertical surfaces to form a accommodating space.

[0034] The first group of guide front faces include a first guide front face S1 and a second guide front face S2 that are opposite and spaced apart along a first direction, and the angles between the first guide front face S1 and the second guide front face S2 and the first direction are acute angles; the second group of guide front faces include a third guide front face S5 and a fourth guide front face S6 that are opposite and spaced apart along a second direction, the first direction is, for example, the Y direction, the second direction is, for example, the X direction, and the first direction is perpendicular to the second direction; the first group of elevations include a first positioning elevation S3 and a second positioning elevation S4 that are opposite and spaced apart along the first direction, the first positioning elevation S3 is connected to the first guide front face S1, and the second positioning elevation S4 is connected to the second guide front face S2, and when the first terminal enters the accommodating space of the end portion 111b after being guided by the first guide front face S1 and the second guide front face S2, the first positioning elevation S3 and the second positioning elevation S4 play a role in positioning the first terminal in the first direction.

[0035] In this embodiment, if Figure 5 As shown, the side surface of the first terminal includes a first part P1, a second part P2 and a third part P3, the second part P2 is connected between the first part P1 and the third part P3, the first part P1 is a third arc surface protruding from the first terminal, the second part P2 is a first plane, the third part P3 is a second plane and the angle formed by the second plane and the first plane is an acute angle.

[0036] Continue to refer to Figures 4A-4B The third conductive surface S5 is a fourth arc surface recessed in the end portion 111b, and the third arc surface (ie, the first portion P1 of the side surface of the first terminal) and the fourth arc surface (ie, the third conductive surface S5) have the same curvature.

[0037] The pressure-bearing surface S8 is a third plane recessed in the first end, and the normal direction of the third plane is perpendicular to the first direction and the second direction. The fourth conductive surface S6 is a fourth plane recessed in the end 111b, and when the first terminal is fixed by the end 111b, the third plane (i.e., the pressure-bearing surface S8) is parallel to the first plane (i.e., the second portion P2 of the side surface of the first terminal), and the fourth plane (i.e., the fourth conductive surface S6) is parallel to the second plane (i.e., the third portion P3 of the side surface of the first terminal).

[0038] Reference Figure 5 The first terminal also has a bent portion B, which is arranged at one end of the first terminal close to the flexible wire. Correspondingly, the end portion 111b also forms a groove for avoiding the bent portion B.

[0039] like Figures 4A-4B As shown, the end 111b also includes a second group of facades, the second group of facades includes a first facade S9 and a second facade S10, the second facade S10 is connected to and perpendicular to the second guide surface S2 and the second positioning facade S4, the first facade S9 is connected to and perpendicular to the first guide surface S1 and the first positioning facade S3, the second group of facades does not contact the first terminal, is used to connect with the fourth guide surface and form a groove G, in the process of the first terminal entering the accommodating space of the end 111b, the groove G can avoid the bending portion B of the first terminal, so that the first terminal smoothly enters the accommodating space of the end 111b.

[0040] Reference Figure 1-2 The manipulator 11 further includes a cylinder 113, and the main bodies 111a and 112a of the first clamp 111 and the second clamp 112 are fixed to the cylinder 113 by studs. In addition, the manipulator 11 is tilted relative to the locking device 12, which can provide enough space for the locking device 12.

[0041] In the above embodiment, the first terminal and the second terminal are metal terminals and have a circular hole H. The locking device 12 passes through the circular hole H of the metal terminal and uses screws to lock the first terminal and the second terminal of the flexible wire to the circuit module, such as a vehicle circuit module.

[0042] Figure 5 The flowchart of the automatic locking method of the terminal of the present invention is shown in FIG. 1 . The terminal includes a first terminal and a second terminal connected by a flexible wire. The automatic locking method 100 includes the following steps:

[0043] S101: clamp the midpoint of the flexible wire with the third clamp, take photos of the first terminal and the second terminal with a 3D camera to obtain corresponding position coordinates, and send the position coordinates to the manipulator, at which time the first clamp and the second clamp of the manipulator are in a retracted state;

[0044] S102: The manipulator moves to the position of the first terminal, extends the first clamping claw to clamp the first terminal, and the manipulator moves to the third position, and the first clamping claw retracts to the original position;

[0045] In this step, the third position is an appropriate position other than the position of the first terminal, which can be set according to actual operation conditions.

[0046] S103: The manipulator moves to the position of the second terminal, extends the second clamping claw to clamp the second terminal, and releases the third clamping claw after completing the action;

[0047] In this step, since the third clamping jaw clamps the midpoint of the flexible wire, the flexible wire bends with the midpoint as the inflection point during the movement of the manipulator, and the position of the second terminal does not change. Moreover, after the second clamping jaw clamps the second terminal, the second clamping jaw does not retract. In step S104, the second terminal is first locked in the second position, so that the extension and retraction of the clamping jaw can be reduced once.

[0048] S104: the manipulator moves to the second position of the circuit module, places the second terminal at the second position, uses the locking device to lock the second terminal at the second position, and after the action is completed, the second clamping claw retracts to the original position;

[0049] S105: The manipulator moves to the first position of the circuit module, extends the first clamping claw to place the first terminal at the first position, uses the locking device to lock the first terminal at the first position, and after completing the action, the first clamping claw retracts to its original position.

[0050] The first clamping jaw and the second clamping jaw on the manipulator are extended and retracted by the cylinder. In the process of clamping and placing the first terminal and the second terminal respectively, no collision occurs between the first clamping jaw and the second terminal, and between the second clamping jaw and the first terminal.

[0051] The automatic locking device provided in this case can accurately position the terminal at the desired fixed position, and fix the terminal while locking the terminal, effectively improving the accuracy and automation of locking the terminal.

[0052] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of protection of the present invention shall be based on the scope defined by the appended claims.

Claims

1. An automatic locking device for automatically locking a terminal to a circuit module, characterized in that: The terminal comprises a first terminal and a second terminal connected by a flexible wire, and the automatic locking device comprises: A manipulator, comprising a first clamp and a second clamp, wherein the first clamp and the second clamp respectively comprise a body and an end, and the two ends are used to fix the first terminal and the second terminal respectively; A third clamping jaw, used to clamp the cord; and Locking device.

2. The automatic locking device according to claim 1, characterized in that: The end portion comprises: A first group of guide front surfaces, comprising a first guide front surface and a second guide front surface arranged opposite to and spaced apart from each other along a first direction, wherein the angles between the first guide front surface and the second guide front surface and the first direction are acute angles; A second group of guide front surfaces, comprising a third guide front surface and a fourth guide front surface arranged opposite to each other and spaced apart along a second direction, wherein the first direction is perpendicular to the second direction; A first set of facades includes a first positioning facade and a second positioning facade that are opposite and spaced apart from each other along a first direction, wherein the first positioning facade is connected to the first guide front surface, and the second positioning facade is connected to the second guide front surface; as well as A pressure-bearing surface is connected to the second group of guide front surfaces and the first group of vertical surfaces to form an accommodating space.

3. The automatic locking device according to claim 2, characterized in that: The terminal includes a side surface, the second group of conductive surfaces are connected to the pressure-bearing surface to form a first surface, and the shape of the first surface is complementary to the shape of the side surface.

4. The automatic locking device according to claim 3, characterized in that: The side surface includes a first arc surface protruding from the terminal and a second surface connected to the first arc surface, the first surface is a second arc surface recessed in the end portion, and the first arc surface and the second arc surface have the same curvature.

5. The automatic locking device according to claim 3, characterized in that: The side surface comprises a first portion, a second portion and a third portion, wherein the second portion is connected between the first portion and the third portion. The first portion is a third arc surface protruding from the terminal, The second portion is a first plane, The third portion is a second plane and the angle formed by the second plane and the first plane is an acute angle, The third guide surface is a fourth arc surface recessed in the end portion, and the third arc surface and the fourth arc surface have the same curvature. The pressure-bearing surface is a third plane recessed in the end portion, and a normal direction of the third plane is perpendicular to the first direction and the second direction. The fourth conductive surface is a fourth plane recessed in the end portion. When the terminal is fixed by the end portion, the third plane is parallel to the first plane, and the fourth plane is parallel to the second plane.

6. The automatic locking device according to claim 5, characterized in that: The terminal has a bent portion. The end also includes a second group of facades, the second group of facades includes a first facade and a second facade, the second facade is connected to and perpendicular to the second guide front face and the second positioning facade, the first facade is connected to and perpendicular to the first guide front face and the first positioning facade, the second group of facades and the fourth guide front face form a groove, and the groove is used to avoid the curved portion.

7. The automatic locking device according to claim 2, characterized in that: The terminal has a thickness in the first direction, the pressure-bearing surface has a width in the first direction, and the thickness of the terminal is equal to the width of the pressure-bearing surface.

8. The automatic locking device according to claim 1, characterized in that: The robot further comprises a cylinder, and the main bodies of the first clamping jaw and the second clamping jaw are fixed to the cylinder via studs.

9. The automatic locking device according to claim 1, characterized in that: The manipulator is arranged obliquely relative to the locking device.

10. The automatic locking device according to claim 1, characterized in that: The terminal is a metal terminal.

11. The automatic locking device according to claim 1, characterized in that: The circuit module is a vehicle circuit module.