Quantitative filling injection and extrusion device
By designing a filling quantitative feed extrusion device including a filling barrel, a PLC controller, a conical barrel, an extrusion assembly and a metering barrel, the low filling extrusion rate and device use limitations in the prior art are solved. The major problem is that quantitative extrusion and efficient operation are achieved.
Patent Information
- Application Number
- CN202421341264.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing extrusion device has the problem that a single extrusion outlet affects the rate during the filling extrusion process, and the device needs to be replaced according to the filling volume requirements, which has great limitations in use and affects normal operation.
A filling quantitative injection and extrusion device is designed, including filling barrel, PLC controller, conical barrel, extrusion assembly and metering cylinder. The combination of screw mechanism and solenoid valve can realize the quantitative extrusion of filling. , and the extrusion operation of multiple quantitative fillings is realized through multiple measuring cylinders.
Quantitative extrusion of filling is achieved, extrusion rate is improved, device replacement needs are reduced, and operation efficiency and flexibility are improved.
Smart Images

Figure CN222516053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food fillings, in particular to a filling quantitative injection and extrusion device. Background Art
[0002] Products made from fruits or tubers of plants, meat products of livestock and poultry, aquatic products, etc., with or without sugar, other auxiliary materials, heated, sterilized, and packaged. Products are divided into baked food fillings, frozen drink fillings, and quick-frozen food fillings according to their uses; they are divided into room temperature storage fillings and cold chain storage fillings according to the process; they are divided into paste, nuts, fruits and vegetables, meat and poultry products, aquatic products, etc. according to the raw materials. Baked food fillings are mainly used for making baked food fillings such as cakes, bread, and moon cakes; frozen drink fillings are mainly used for making frozen drinks such as ice cream, popsicles, and ice cream; quick-frozen food fillings are mainly used for making quick-frozen foods such as quick-frozen bean paste buns and quick-frozen glutinous rice balls. Room temperature storage fillings are food fillings that can be stored at room temperature after high-temperature sterilization.
[0003] At present, in the process of processing fillings, the volume of a single filling needs to be limited according to different products, and an extrusion device is needed. However, some existing extrusion devices are provided with a single extrusion port when extruding the fillings, which affects the extrusion rate of the fillings. At the same time, when the fillings are extruded, the device needs to be replaced according to the volume requirements of the fillings. The use of the device is relatively limited, which affects the normal progress of the filling extrusion operation. Utility Model Content
[0004] The utility model aims to provide a filling quantitative injection and extrusion device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a filling quantitative injection and extrusion device, comprising a filling cylinder, and also comprising a PLC controller arranged on the outside of the filling cylinder, the bottom of the filling cylinder is connected to a conical cylinder; an extrusion assembly is arranged at the bottom of the filling cylinder, the extrusion assembly comprises a storage box connected to the bottom of the conical cylinder, the bottom of the storage box is connected to a connecting pipe, an electromagnetic valve is arranged on the outside of the connecting pipe, and the bottom of the storage box is fixedly connected to an annular tube.
[0006] Preferably, the material storage box includes an outlet opened inside for the filling material to flow, and the annular tube includes a side tube connected to the inner ring for gas transportation.
[0007] Preferably, the annular tube further comprises a delivery tube connected to the outside, and a metering cylinder for metering the filling is provided at the bottom of the connecting tube.
[0008] Preferably, one end of the conveying tube is connected to a micro fan, and the micro fan is fixedly connected to the outer side of the filling cylinder, and the outer side of the filling cylinder is connected to a feeding pipe for the filling to enter.
[0009] Preferably, the metering cylinder includes a connector connected to the top for connecting to a connecting tube, and a sealing plug arranged inside for preventing leakage of fillings.
[0010] Preferably, the conical tube includes a transparent plate arranged inside for observing the filling, and the filling tube also includes a screw mechanism arranged inside.
[0011] Preferably, the screw mechanism comprises a conical block for extruding the filling, the top of the conical block is fixedly connected with a sliding rod for maintaining its stability, and the outer side of the sliding rod is slidably matched with the inner side of the filling tube.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model provides an extrusion component, and when the staff needs to extrude the filling quantitatively, the filling can be transported to the inside of the filling barrel through the feeding tube. After the filling completely enters the filling barrel, the staff uses the PLC controller to move the conical block, wherein the position of the lowest point of the conical block is higher than the position of the feeding port of the feeding tube. When the conical block moves, the filling inside the filling barrel can be squeezed and transported, so that the filling can pass through the conical barrel and the filling barrel into the interior of the material storage box. After the filling enters the interior of the material storage box, under the continuous squeezing of the conical block, the filling can pass through the connecting tube and the connecting head into the interior of the metering tube. At the same time, the staff can observe and control the filling state of the filling through the transparent plate and the metering barrel, so that the inside of the metering barrel can be filled with the filling, and then the sealing plug is opened, so that the filling inside the filling barrel can be quantitatively extruded. At the same time, multiple metering barrels are convenient for the staff to perform multiple quantitative filling extrusion operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic structural diagram of a preferred embodiment of the filling quantitative injection and extrusion device provided by the utility model;
[0015] Figure 2 A schematic diagram of the structure of the extrusion assembly provided by the utility model;
[0016] Figure 3 A schematic diagram of the structural connection of the connecting pipe and the metering cylinder provided by the utility model;
[0017] Figure 4 This is a schematic diagram of the internal structure of the filling tube provided by the utility model.
[0018] In the figure: 1. filling cylinder; 2. PLC controller; 3. conical cylinder; 4. extrusion assembly; 41. storage box; 42. connecting pipe; 43. solenoid valve; 44. annular tube; 5. discharge port; 6. side pipe; 7. metering cylinder; 8. conveying pipe; 9. micro fan; 10. feeding pipe; 11. connecting head; 12. transparent plate; 13. sealing plug; 14. screw mechanism; 15. conical block; 16. sliding rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 As shown, a filling quantitative injection extrusion device includes a filling tube 1, and also includes:
[0021] A PLC controller 2 is arranged outside a filling tube 1, and a conical tube 3 is connected to the bottom of the filling tube 1;
[0022] The extrusion assembly 4 is arranged at the bottom of the filling tube 1, and the extrusion assembly 4 includes a material storage box 41 connected to the bottom of the conical tube 3, the bottom of the material storage box 41 is connected to a connecting pipe 42, and an electromagnetic valve 43 is arranged on the outside of the connecting pipe 42. The bottom of the material storage box 41 is fixedly connected to an annular tube 44.
[0023] refer to Figure 1 and Figure 2 As shown, the material storage box 41 includes a material outlet 5 opened inside for the flow of fillings, and the annular tube 44 includes a side tube 6 connected to the inner circle for gas transportation.
[0024] The annular tube 44 further includes a delivery tube 8 connected to the outside, and a metering cylinder 7 for metering the filling is provided at the bottom of the connecting tube 42 .
[0025] It should be noted that when the staff needs to extrude the filling quantitatively, they first allow the filling to enter the filling tube 1 through the feed pipe 10, then open the solenoid valve 43 through the PLC controller 2, and at the same time start the screw mechanism 14 to operate, so that the filling inside the filling tube 1 can enter the storage box 41, and then the filling enters the metering cylinder 7 through the storage box 41. When the filling inside the metering cylinder 7 reaches the specified dose, start the micro-blower 9. Under the action of the micro-blower 9, the outside air can be extracted, and then the gas is transported through the delivery pipe 8, so that the gas can enter the interior of each metering cylinder 7 through the annular tube 44 and the side tube 6, so that the pressure inside the metering cylinder 7 increases, and then the staff opens the sealing plug 13, so that the filling inside the metering cylinder 7 can be squeezed out, thereby facilitating the staff to extrude the filling quantitatively.
[0026] refer to Figure 1 and Figure 3 As shown, one end of the conveying pipe 8 is connected to a micro fan 9, and the micro fan 9 is fixedly connected to the outer side of the filling tube 1. The outer side of the filling tube 1 is connected to a feeding pipe 10 for the filling to enter.
[0027] The metering cylinder 7 includes a connector 11 connected to the top for connecting to the connecting tube 42, and a sealing plug 13 arranged inside for preventing leakage of the filling.
[0028] It should be noted that: under the action of the conical block 15, the filling can be squeezed, and the solenoid valve 43 is opened so that the filling can enter the interior of the metering cylinder 7. The staff can observe the movement of the filling through the transparent plate 12. At the same time, the metering cylinder 7 is made of transparent material. After the interior of the metering cylinder 7 is filled with fillings, the solenoid valve 43 is started again. Under the action of the solenoid valve 43, the filling inside the metering cylinder 7 will not be over-squeezed, affecting the actual measurement. Then the micro-blower 9 is started. Under the action of the micro-blower 9, the outside air can be transported through the delivery pipe 8, and then the gas is transported through the annular pipe 44 and the side pipe 6, thereby increasing the pressure inside the metering cylinder 7, so that the filling inside the metering cylinder 7 can be squeezed out. At the same time, under the action of the sealing plug 13, the water generated when the filling is squeezed can be prevented from dripping.
[0029] refer to Figure 1 and Figure 4 As shown, the conical tube 3 includes a transparent plate 12 arranged inside for observing the filling, and the filling tube 1 also includes a screw mechanism 14 arranged inside.
[0030] The screw mechanism 14 includes a conical block 15 for extruding the filling. A sliding rod 16 is fixedly connected to the top of the conical block 15 to keep it stable. The outer side of the sliding rod 16 is slidably matched with the inside of the filling tube 1.
[0031] It should be noted that: after the filling enters the filling tube 1, the PLC controller 2 is used to start the screw mechanism 14 to start operating. When the screw mechanism 14 is operating, it can drive the conical block 15 on its outside to move. At the same time, the size of the conical block 15 is consistent with the size of the conical tube 3, so that the conical block 15 can squeeze the filling placed inside the filling tube 1, so that the filling inside the filling tube 1 can move to the storage box 41, so that the filling can completely enter the inside of the metering tube 7. At the same time, the staff can replace the metering tubes 7 of different sizes according to actual needs, so that the filling can be extruded in a quantitative manner. At the same time, when the conical block 15 moves, it can drive the sliding rod 16 to slide inside the filling tube 1, so that the movement of the conical block 15 can remain stable, which is convenient for extruding the filling entering the filling tube 1.
[0032] Working principle: When the staff needs to use this device to extrude the filling, first the staff uses the feed pipe 10 to convey the filling to the inside of the filling tube 1, and then the staff uses the PLC controller 2 to start the operation of the screw mechanism 14, and at the same time opens the solenoid valve 43. When the screw mechanism 14 is running, it can drive the cone block 15 to move, and then under the action of the cone block 15, the filling can pass through the filling tube 1 and the cone tube 3 to reach the inside of the storage box 41, and then under the action of the cone block 15, the filling can completely enter the inside of the metering tube 7, and then the staff uses the PLC controller 2 to close the solenoid valve 43, so that the filling does not It will enter the interior of the metering cylinder 7 again, open the sealing plug 13, and start the micro-blower 9. Under the action of the micro-blower 9, the outside air can enter the interior of the annular tube 44 through the conveying pipe 8, and then the air enters the interior of the metering cylinder 7 through the annular tube 44 and the side tube 6, thereby increasing the pressure inside the metering cylinder 7, and then the filling inside the metering cylinder 7 can be squeezed out. Under the action of multiple metering cylinders 7, the filling can be squeezed multiple times at one time, thereby improving the efficiency of quantitative extrusion of the filling to a certain extent. At the same time, through the connecting head 11, the metering cylinder 7 can be separated from the connecting tube 42, and the metering cylinder 7 can be replaced, so that fillings of different volumes can be squeezed out.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A filling material quantitative injection extrusion device, comprising a filling material cylinder (1), characterized in that: Also includes: A PLC controller (2) is arranged outside a filling tube (1), wherein the bottom of the filling tube (1) is connected to a conical tube (3); An extrusion assembly (4) is arranged at the bottom of the filling tube (1), the extrusion assembly (4) comprising a material storage box (41) connected to the bottom of the conical tube (3), the bottom of the material storage box (41) is connected to a connecting pipe (42), an electromagnetic valve (43) is arranged on the outside of the connecting pipe (42), and the bottom of the material storage box (41) is fixedly connected to an annular tube (44).
2. A filling material quantitative injection extrusion device according to claim 1, characterized in that: The material storage box (41) comprises a material outlet (5) opened inside for the filling material to flow, and the annular tube (44) comprises a side tube (6) connected to the inner ring for gas transportation.
3. A filling material quantitative injection extrusion device according to claim 1, characterized in that: The annular tube (44) further comprises a delivery tube (8) connected to the outside, and a metering cylinder (7) for metering the filling is arranged at the bottom of the connecting tube (42).
4. A filling material quantitative injection extrusion device according to claim 3, characterized in that: One end of the conveying pipe (8) is connected to a micro fan (9), and the micro fan (9) is fixedly connected to the outside of the filling tube (1), and the outside of the filling tube (1) is connected to a feeding pipe (10) for the filling to enter.
5. The filling material quantitative injection and extrusion device according to claim 3, characterized in that: The metering cylinder (7) comprises a connector (11) connected to the top for connecting to a connecting tube (42), and a sealing plug (13) arranged inside for preventing leakage of fillings.
6. A filling material quantitative injection extrusion device according to claim 1, characterized in that: The conical tube (3) comprises a transparent plate (12) arranged inside for observing the filling, and the filling tube (1) also comprises a screw mechanism (14) arranged inside.
7. A filling material quantitative injection extrusion device according to claim 6, characterized in that: The screw mechanism (14) comprises a conical block (15) for extruding fillings, the top of the conical block (15) is fixedly connected to a sliding rod (16) for maintaining its stability, and the outer side of the sliding rod (16) is slidably matched with the inside of the filling tube (1).