Spraying dust-settling device

By designing a retractable and rotatable spray head, the existing spray dust reduction device has solved the problem of limited spray range and high labor intensity, and achieved multi-dimensional spraying, improving the dust reduction effect and reducing safety risks.

CN222518128UActive Publication Date: 2025-02-25CHINA 19TH METALLURGICAL CORP
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Patent Information

Application Number
CN202420469052.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-02-25
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

When adjusting the angle of the existing spray dust reduction device, the spray range is limited, and the dust reduction effect is not ideal. At the same time, manual transfer device is required to increase labor intensity and safety risks.

Method used

A spray dust reduction device including a base, an adjustment device, a water supply device and a spray head is designed. The up and down movement and rotation of the spray head are independently controlled by the telescopic device and the rotating device to realize multi-dimensional spraying.

Benefits of technology

Through multi-dimensional spraying, the spray range is significantly increased, the dust reduction effect is improved, the spray water flow or time is reduced, the labor intensity is reduced, and the safety risks of operators are reduced.

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Abstract

The utility model discloses a spraying dust-settling device in the field of spraying dust-settling, which comprises a base, a telescopic device, a rotating device, a water supply device and a spraying head, the telescopic device comprises a rotating motor A, a screw rod, a lifting pipe and a fixing frame, the rotating motor A and the fixing frame are arranged on the base, one end of the screw rod is connected with an output shaft of the rotating motor A, and the other end of the screw rod is connected with the lifting pipe. The lifting pipe vertically penetrates through the fixing frame and is in threaded connection with the screw rod, the lifting pipe and the fixing frame are provided with matching parts used for stopping rotation, the rotating device comprises a supporting frame and a rotating motor B, the bottom of the supporting frame is fixedly connected with the lifting pipe, the spraying head and the rotating motor B are installed on the supporting frame, the water pipe is rotationally connected with the spraying head, and the water pipe is a fixing part. The spraying head is a rotating part, a rotating shaft of the spraying head is a vertical shaft, the spraying head is in driving connection with an output shaft of the rotating motor B, and the spraying head rotates around the vertical shaft. The technical problems that in the prior art, the spraying direction needs to be manually adjusted, and the spraying range is limited are solved.
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Description

Technical Field

[0001] The utility model relates to the field of spray dust reduction, in particular to a spray dust reduction device. Background Art

[0002] With the acceleration of urbanization and the enhancement of environmental protection awareness, construction dust has become one of the important factors that seriously affect air quality. During the construction process, such as earth excavation, material transportation, concrete mixing, building demolition and other links, a large amount of dust particles will be generated. These dusts not only affect the quality of life of surrounding residents, but also may cause respiratory diseases and endanger human health. At the same time, they will also aggravate the pollution of suspended particulate matter in the air and affect the ecological environment of the city.

[0003] The utility model with the authorization announcement number CN220386131U discloses a construction site dust reduction device, including a placement plate, four moving wheels are fixed on the lower surface of the placement plate, an adjustment mechanism is provided on the upper surface of the placement plate, a push handle is fixed on the right side of the placement plate, and an atomization mechanism is provided on the upper surface of the placement plate. The construction site dust reduction device is provided with an adjustment mechanism, and the adjustment mechanism is provided in the construction site dust reduction device. Through the mutual cooperation between the various structures in the adjustment mechanism, the angle adjustment of the spray barrel is achieved by setting an L-shaped side plate, an adjustment motor, an adjustment screw rod, a rod sleeve, a connecting plate, a connecting rod, a spray barrel, a support plate and a shaft rod, so that the spray angle of the spray water mist can be changed during the dust reduction process. Through the above structure, when the dust reduction device is in use, the adjustment motor output shaft rotates to drive the adjustment screw rod to rotate, so that the rod sleeve rotates upward or downward, and then drives the connecting plate and the connecting rod to move up and down, drives the spray barrel to adjust the angle, and facilitates the adjustment of the spray angle of the water mist.

[0004] The above device also has the following problems: the spray range is expanded by adjusting the inclination angle of the spray barrel relative to the horizontal plane, but it can only spray within a certain angle range, which limits the spray range and the dust reduction effect is not ideal. At the same time, the dust reduction device needs to be manually turned to change the spray direction, which increases the labor intensity and the safety risk of the operator being harmed by particulate matter. Utility Model Content

[0005] In order to solve the problems raised by the above-mentioned background technology, the utility model provides a spray dust reduction device which increases the spray range and improves the dust reduction effect.

[0006] The technical solution adopted by the utility model to solve its technical problems is: comprising a base, an adjusting device, a water supply device and a spray head, the adjusting device is arranged on the base, the spray head is installed on the adjusting device, the adjusting device is used to adjust the spray range of the spray head, the water supply device is provided with a water pipe connected with the spray head, the spray direction of the spray head is at least one of horizontal, oblique upward and oblique downward, the adjusting device comprises a telescopic device and a rotating device, the telescopic device is fixedly arranged on the base, the telescopic device comprises a rotating motor A, a screw, a lifting tube and a fixing frame, the rotating motor A and the fixing frame are installed on the base, one end of the screw is connected to the output shaft of the rotating motor A, the lifting tube is vertically arranged and penetrated The first mating part is arranged in the fixed frame and is threadedly connected with the screw rod. The outer peripheral side of the lifting tube is provided with a first mating part, and the fixed frame is provided with a second mating part. The first mating part and the second mating part are matched to control the linear motion of the lifting tube in the vertical direction. The rotating device includes a support frame and a rotating motor B. The bottom of the support frame is fixedly connected with the lifting tube. The spray head and the rotating motor B are installed on the support frame. The water pipe is rotatably connected with the spray head. The water pipe is a fixed component, the spray head is a rotating component, and the rotating axis of the spray head is a vertical axis. The spray head is driven and connected with the output shaft of the rotating motor B to control the rotation of the spray head around the vertical axis. A controller is also included. The rotating motor A and the rotating motor B are electrically connected to the controller respectively. It should be noted that the computer program used by the controller is a publicly known content. The improvement of this scheme does not include the improvement of the computer program. The controller compiled with the computer program used has been widely used in the market.

[0007] Furthermore, a branch pipe is extended downwardly from the upper end of the support frame in a vertical direction, the branch pipe is rotatably connected to the upper end of the sprinkler head, the lower end of the sprinkler head is mounted on the output shaft of the rotating motor B, the water pipe is fixed on the support frame, a through hole connecting the branch pipe is provided on the support frame, the water pipe is passed through the through hole and the branch pipe, a sealing structure is provided between the water pipe and the through hole, and a sealing structure is provided between the branch pipe and the sprinkler head.

[0008] Furthermore, the shower head is fixedly connected to the output shaft of the rotating motor B.

[0009] Furthermore, the cross section of the first matching portion is square, the second matching portion is a square hole, and the first matching portion and the second matching portion are clearance matched.

[0010] Furthermore, the water supply device includes a water pump, a water tank is arranged on the base, the water pipe includes a water inlet pipe and a water outlet pipe, one end of the water inlet pipe is connected to the water tank, and the other end is connected to the water inlet end of the water pump, one end of the water outlet pipe is connected to the water outlet end of the water pump, and the other end is connected to the sprinkler head.

[0011] Furthermore, the base is provided with side panels around it, and the top of the side panels is covered with a cover plate, and the base, the side panels and the cover plate form a box body.

[0012] Furthermore, a solar panel is also arranged on the side panel.

[0013] Furthermore, a dust concentration detector is also arranged on the cover plate.

[0014] Furthermore, a spray equipment display is also provided on the cover plate.

[0015] Furthermore, a universal wheel with a brake structure is fixed to the bottom surface of the base.

[0016] The beneficial effects of the utility model are:

[0017] 1. The telescopic device and the rotating device are controlled separately by the controller. The sprinkler head moves back and forth up and down in the dust layer area, and can also rotate to spray, spraying in multiple dimensions in the area, so as to achieve the purpose of rapid dust reduction, thereby reducing the spray water flow or spraying time. At the same time, the telescopic device and the rotating device are independently controlled, and can be adaptively adjusted according to the work site. In the working area with limited height, the telescopic device is adjusted to the ideal height, and the rotating motor A is turned off to achieve dust reduction at the specified height. When local dust reduction in a specified direction is required, the rotating device is adjusted to the specified direction, and the rotating motor B is turned off to achieve dust reduction in the specified direction. This solution can also combine the telescopic device and the rotating device to cooperate with the sprinkler head for rapid multi-dimensional dust reduction.

[0018] 2. A branch pipe is extended from the support frame and is rotatably connected to the sprinkler head. The water pipe is passed through the branch pipe, which can prevent the water pipe from being entangled and also provide protection for the water pipe.

[0019] 3. The cross section of the first matching part is square, the second matching part is a square hole, and the first matching part and the second matching part are clearance matched, thus achieving the effect of stopping rotation, with a simple structure and low manufacturing cost, ensuring that the lifting tube only completes linear motion in the vertical direction.

[0020] 4. By installing solar panels on the side panels, an additional source of electricity is provided for the device, which not only saves energy but also copes with the sprinkler areas where power supply is difficult.

[0021] 5. By setting up a water tank in the device, the use scope of the spray dust suppression device is expanded. When there is no external water source, water can be stored in the water tank to ensure the feasibility of spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of a spray dust suppression device;

[0023] Markings in the figure are: 1-base, 2-universal wheel, 3-rotating motor A, 4-fixed frame, 5-screw, 6-lifting tube, 7-support frame, 8-rotating motor B, 9-sprinkler head, 10-branch pipe, 11-water pipe, 12-water pump, 13-dust concentration detector, 14-sprinkler equipment display, 15-solar panel, 16-water tank, 17-controller. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings.

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] In the description of the present invention, it should be understood that the orientations or positional relationships indicated by terms such as “first”, “second”, “upper”, “lower”, “left”, “right”, “inner”, “outer”, “axial” or “radial” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention. They are not intended to indicate or imply that the device or element referred to must have a specific orientation structure and operation, and therefore cannot be understood as a limitation on the present invention.

[0027] It should be noted that, in the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection: it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] like Figure 1 As shown, the utility model provides a spray dust reduction device which increases the spray range and improves the dust reduction effect.

[0029] The spray dust suppression device comprises a base 1, an adjusting device, a water supply device and a spray head 9, wherein the adjusting device is arranged on the base 1, the spray head 9 is installed on the adjusting device, the adjusting device is used to adjust the spray range of the spray head 9, the water supply device is provided with a water pipe 11 connected with the spray head 9, the spray direction of the spray head 9 is at least one of horizontal, obliquely upward and obliquely downward, the adjusting device comprises a telescopic device and a rotating device, the telescopic device is fixedly arranged on the base 1, the telescopic device comprises a rotating motor A3, a screw 5, a lifting pipe 6 and a fixing frame 4, the rotating motor A3 and the fixing frame 4 are installed on the base 1, one end of the screw 5 is connected to the output shaft of the rotating motor A3, the lifting pipe 6 is vertically arranged, penetrated in the fixing frame 4, and is screwed with the screw 5 The lifting tube 6 is connected by a thread pattern. A first matching portion is provided on the outer peripheral side of the lifting tube 6, and a second matching portion is provided on the fixing frame 4. The first matching portion matches with the second matching portion to control the lifting tube 6 to move linearly in the vertical direction. The rotating device includes a supporting frame 7 and a rotating motor B8. The bottom of the supporting frame 7 is fixedly connected to the lifting tube 6. The spray head 9 and the rotating motor B8 are installed on the supporting frame 7. The water pipe 11 is rotatably connected to the spray head 9. The water pipe 11 is a fixed component, and the spray head 9 is a rotating component. The rotating axis of the spray head 9 is a vertical axis. The spray head 9 is drivingly connected to the output shaft of the rotating motor B8 to control the rotation of the spray head 9 around the vertical axis. The controller 17 is also included. The rotating motor A3 and the rotating motor B8 are electrically connected to the controller 17 respectively.

[0030] In the present solution, the first matching portion is located on the outer peripheral side of the lifting tube 6. The first matching portion can be set on the entire vertical section of the lifting tube 6, or on a part of the vertical section. The second matching portion is located on the top of the fixing frame 4, specifically a non-circular special-shaped hole. The shape of the first matching portion corresponds to the special-shaped hole. The special-shaped hole is matched with the clearance of the outer peripheral side of the lifting tube 6 to stop the lifting tube 6 from rotating.

[0031] In this solution, in order to ensure that the water pipe 11 does not get entangled or twisted during the rotation of the spray head 9, the water pipe 11 only needs to supply water to the spray head 9, and a fixed connection is not used. A bearing can be set at the end of the water pipe 11 to rotate with the spray head 9. The connection position of the water pipe 11 and the spray head 9 is located on the rotation axis of the spray head 9, which ensures that the water pipe 11 remains fixed relative to the support frame 7, so that the water pipe 11 does not rotate, and the water pipe 11 is prevented from interfering with the rotation of the spray head 9. The spray direction of the spray head 9 is at least one of horizontal, oblique upward and oblique downward, which ensures that the spray head 9 has a large spray range. The spray direction is the spray direction of the spray water. Since the dust is mainly concentrated in a relatively high area, the spray direction of the spray head 9 in this embodiment is preferably obliquely upward for spraying, which can save water and the mixture of water and dust falling from a high place can also take away the dust from a low place. In order to avoid water leakage of the device, a sealing gasket for sealing is also provided between the water pipe 11 and the spray head 9.

[0032] It should be noted that the present solution controls the forward or reverse rotation of the rotating motor A3 through the controller 17. The rotating motor A3 is a three-phase asynchronous motor known on the market. The rotating motor A3 can realize the forward and reverse rotation of the rotating motor A3 by matching a three-phase power supply with an adjustable phase sequence, while the rotating motor B8 is an ordinary motor and can be kept in forward rotation. The controller 17 controls the forward, reverse and stop rotation of the rotating motor A3, so that the spray head 9 can be extended and retracted up and down within the set range, or stay at a specified height. The controller 17 controls the start or stop of the rotating motor B8, so that the spray head 9 can rotate and spray within a range of 360° or spray in a specified direction. The water supply device can be an external water supply device, or it can be a water storage device installed inside the device to supply water. In addition, the spray head 9 is connected to the output shaft of the rotating motor B8 by driving. The spray head 9 can be directly fixedly connected to the output shaft of the rotating motor B8, or a transmission element can be set between the spray head 9 and the output shaft of the rotating motor B8 to connect. For example, a gear is set on the output shaft, and a gear is also set at the lower end of the spray head 9. The two gears are meshed to achieve a transmission effect.

[0033] In some embodiments, a branch pipe 10 extends downward from the upper end of the support frame 7 in the vertical direction, and the branch pipe 10 is rotatably connected to the upper end of the spray head 9. The lower end of the spray head 9 is installed on the output shaft of the rotating motor B8. The water pipe 11 is fixed on the support frame 7. A through hole connecting the branch pipe 10 is provided on the support frame 7. The water pipe 11 is inserted in the through hole and the branch pipe 10. A sealing structure is provided between the water pipe 11 and the through hole, and a sealing structure is provided between the branch pipe 10 and the spray head 9. There is no restriction on the shape of the support frame 7. It can be set as a C-shaped bracket or a circular bracket. As long as it can provide an installation and support function for the spray head 9 and does not interfere with the rotation of the spray head 9, other shapes are acceptable. The vertically extending branch pipe 10 is rotatably connected to the spray head 9, and a bearing and the spray head 9 can be installed on the branch pipe 10, or a convex ball head is installed on the branch pipe 10, and a groove is provided on the corresponding spray head 9, and the convex ball head and the groove are rotatably matched. On the one hand, the provision of the branch pipe 10 can avoid friction between the water pipe 11 and the rotating sprinkler head 9, thereby preventing damage to the water pipe 11; on the other hand, it can also provide a stable support for the top of the sprinkler head 9, thereby preventing the sprinkler head 9 from rotating and deviating, thereby enhancing the stability of the overall device. A sealing structure is provided between the water pipe 11 and the through hole, and a sealing structure is provided between the branch pipe 10 and the sprinkler head 9. The sealing structure may be a sealing gasket, or a stuffing box may be provided between the water pipe 11 and the through hole, and between the branch pipe 10 and the sprinkler head 9, wherein a moist stuffing box is filled. This type of sealing can enhance the sealing ability and will not generate greater friction for rotation.

[0034] In some embodiments, the spray head 9 is fixedly connected to the output shaft of the rotating motor B8. The spray head 9 and the output shaft of the rotating motor B8 can be fixed by welding, which directly drives the spray head 9 to rotate along the vertical axis, reduces manufacturing costs, and has higher transmission efficiency.

[0035] In some embodiments, the cross section of the first matching portion is a square, the second matching portion is a square hole, and the first matching portion and the second matching portion are clearance matched. In addition to setting the cross section of the first matching portion to a square, it can also be set to other special shapes, and the second matching portion is also set accordingly, such as a triangle, a pentagon, a hexagon or other irregular shapes, as long as the purpose of stopping rotation can be achieved. A flange for stopping rotation can also be welded on the fixing frame 4, and the center hole of the flange is the above-mentioned special-shaped hole, and the first matching portion is also set to a special-shaped cross section accordingly, which can also achieve the purpose of stopping rotation.

[0036] In some embodiments, the water supply device includes a water pump 12, a water tank 16 is provided on the base 1, and the water pipe 11 includes a water inlet pipe and a water outlet pipe, one end of the water inlet pipe is connected to the water tank 16, and the other end is connected to the water inlet end of the water pump 12, one end of the water outlet pipe is connected to the water outlet end of the water pump 12, and the other end is connected to the sprinkler head 9. The water inside the water tank 16 is pumped out by the water pump 12, and the water in the water tank 16 is transported to the sprinkler head 9, which further optimizes the use conditions of the spray dust suppression device. When there is no external water supply equipment, the water stored in the water tank 16 can also supply water to the sprinkler head 9, expanding the application scenario of the device. The water pump 12 here can also be a submersible pump, which is directly placed in the water tank 16 for pumping water.

[0037] In some embodiments, the base 1 is also provided with side panels around it, and the top of the side panels is provided with a cover plate, and the base 1, the side panels and the cover plate form a box. The side panels and the cover plate are provided on the base 1 to protect the electrical components on the base 1, to prevent spray water and dust from splashing onto the electrical components and causing a short circuit of the device, and to provide a normal working environment for the internal components. The side panels and the cover plate can also provide an installation condition for installing other parts.

[0038] In some embodiments, the side panel is also provided with a solar panel 15 to provide an additional power source for the device, which not only saves energy but also can cope with the spraying area where power supply is difficult. The solar panel 15 can absorb solar energy and convert it into electrical energy for storage or use, which is a conventional technology and will not be described in detail here. By utilizing natural energy, energy loss can be saved, which is in line with the concept of environmental protection.

[0039] In some embodiments, the cover plate is further provided with a dust concentration detector 13, which is used to assist in detecting the dust concentration in the air, so as to spray and reduce dust in time to avoid excessive diffusion of dust.

[0040] In some embodiments, the cover plate is further provided with a spray device display 14. The spray device display 14 is used to display the storage power, temperature and dust concentration of the device, etc., so that the device tends to be intelligent and digital.

[0041] In some embodiments, a universal wheel 2 with a brake structure is fixed to the bottom surface of the base 1. This allows the entire device to be moved within the work site, saving energy and reducing labor intensity compared to the traditional fixed type that requires a carrier to move. The universal wheel 2 with a brake structure improves the controllability and safety of the device. When working on a slope or uneven site, the universal wheel 2 with a brake structure can prevent the safety risks of sudden acceleration of the device. In addition, the universal wheel 2 with a brake structure can allow the user to accurately control the position of the device and keep it fixed at the designated work position.

Claims

1. A spray dust suppression device, comprising a base (1), an adjusting device, a water supply device and a spray head (9), wherein the adjusting device is arranged on the base (1), the spray head (9) is mounted on the adjusting device, the adjusting device is used to adjust the spray range of the spray head (9), the water supply device is provided with a water pipe (11) connected to the spray head (9), the spray direction of the spray head (9) is at least one of horizontal, oblique upward and oblique downward, and the characteristics are: The adjusting device comprises a telescopic device and a rotating device. The telescopic device is fixedly arranged on a base (1). The telescopic device comprises a rotating motor A (3), a screw rod (5), a lifting tube (6) and a fixing frame (4). The rotating motor A (3) and the fixing frame (4) are installed on the base (1). One end of the screw rod (5) is connected to the output shaft of the rotating motor A (3). The lifting tube (6) is vertically arranged, penetrated in the fixing frame (4), and is threadedly connected to the screw rod (5). A first matching portion is arranged on the outer peripheral side of the lifting tube (6), and a second matching portion is arranged on the fixing frame (4). The first matching portion matches with the second matching portion to control the lifting tube (6) in the vertical direction. The rotary device comprises a support frame (7) and a rotary motor B (8), the bottom of the support frame (7) is fixedly connected to the lifting pipe (6), the spray head (9) and the rotary motor B (8) are installed on the support frame (7), the water pipe (11) is rotatably connected to the spray head (9), the water pipe (11) is a fixed component, the spray head (9) is a rotating component, the rotating axis of the spray head (9) is a vertical axis, the spray head (9) is drivingly connected to the output shaft of the rotary motor B (8), and is used to control the spray head (9) to rotate around the vertical axis, and also comprises a controller (17), and the rotary motor A (3) and the rotary motor B (8) are respectively electrically connected to the controller (17).

2. The spray dust suppression device according to claim 1, characterized in that: A branch pipe (10) extends downwardly from the upper end of the support frame (7) in a vertical direction. The branch pipe (10) is rotatably connected to the upper end of the spray head (9). The lower end of the spray head (9) is mounted on the output shaft of the rotating motor B (8). The water pipe (11) is fixed on the support frame (7). A through hole connecting the branch pipe (10) is provided on the support frame (7). The water pipe (11) is inserted into the through hole and the branch pipe (10). A sealing structure is provided between the water pipe (11) and the through hole. A sealing structure is provided between the branch pipe (10) and the spray head (9).

3. The spray dust suppression device according to claim 1, characterized in that: The spray head (9) is fixedly connected to the output shaft of the rotating motor B (8).

4. The spray dust suppression device according to claim 1, characterized in that: The first matching portion has a square cross section, the second matching portion is a square hole, and the first matching portion and the second matching portion are clearance-matched.

5. The spray dust suppression device according to claim 1, characterized in that: The water supply device comprises a water pump (12), a water tank (16) is arranged on the base (1), and the water pipe (11) comprises a water inlet pipe and a water outlet pipe, one end of the water inlet pipe is connected to the water tank (16), and the other end is connected to the water inlet end of the water pump (12), one end of the water outlet pipe is connected to the water outlet end of the water pump (12), and the other end is connected to the sprinkler head (9).

6. The spray dust suppression device according to claim 1, characterized in that: The base (1) is also provided with side panels around it, and the top of the side panels is covered with a cover plate. The base (1), the side panels and the cover plate form a box body.

7. The spray dust suppression device according to claim 6, characterized in that: A solar panel (15) is also provided on the side panel.

8. The spray dust suppression device according to claim 6, characterized in that: The cover plate is also provided with a dust concentration detector (13).

9. The spray dust suppression device according to claim 6, characterized in that: The cover plate is also provided with a spray equipment display (14).

10. The spray dust suppression device according to claim 1, characterized in that: A universal wheel (2) with a brake structure is fixed to the bottom surface of the base (1).

Citation Information

Patent Citations

  • Dust falling device for building construction site

    CN220386131U