Curing reactor for preparing surfactant
By using rotating blades in the maturation reactor for stirring and combining hot air heating technology, the problem of slow chemical reaction speed caused by insufficient stirring in the prior art is solved, and the maturation speed and reaction rate are significantly improved.
Patent Information
- Application Number
- CN202421326809.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The prior art maturation reactor is stirred by a stirring rod, and the stirring is insufficient, resulting in a slower chemical reaction speed and a slower maturation speed.
A ripening reactor including a ripening motor, a heater and a heating plate is designed, and the rotating blades on the rotating shaft are used for stirring, and the temperature of the ripening cavity is increased by the heater and the heating plate.
The design of the rotating blades allows the full mixing of substances to be achieved, and the chemical reaction rate is increased; the reaction rate is further increased through hot air heating, which significantly increases the maturation rate.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surfactant preparation and processing, in particular to a aging reactor for preparing surfactants. Background Art
[0002] Surfactants refer to substances that can significantly change the interface state of their solution systems when added in small amounts. In the production of surfactants, there is generally a aging step, which is also called curing. It is the process of putting the composite film into a drying room (aging room) to make the main agent and curing agent of the polyurethane adhesive react and cross-link and interact with each other on the surface of the composite substrate. The main purpose of aging is to make the main agent and curing agent fully react within a certain period of time to achieve the best composite strength; the second is to remove residual solvents with low boiling points, such as ethyl acetate, etc. A aging reactor is required during the aging process.
[0003] However, the aging reactor in the prior art is basically stirred by a stirring rod, which is insufficient and difficult to perform efficient aging mixing, thereby resulting in a slow chemical reaction rate and ultimately a slow aging rate. Utility Model Content
[0004] The purpose of the utility model is to provide a aging reactor for preparing a surfactant, so as to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A aging reactor for preparing a surfactant comprises a device body, a aging motor is arranged on the top of the device body, a hot air blower is fixedly connected to the front end of the surface of the device body, a hot air pipe is arranged on the top of the hot air blower, a discharge port is arranged at the bottom center of the device body, the device body is composed of an inner shell and an outer shell, the inner shell is located inside the outer shell, the discharge port extends from the bottom center of the inner shell, the other end of the discharge port is located below the bottom of the outer shell, the outer shell is connected to the outer surface of the discharge port, the interior of the inner shell is a aging cavity, the outer surface of the inner shell and the inner surface of the outer shell are a heating cavity, a plurality of heating plates are arranged at the heating cavity, and the two sides of the heating plate are respectively connected to the inner surface of the outer shell and the outer surface of the inner shell.
[0007] Preferably, the other end of the hot air pipe is located in the ripening cavity.
[0008] Preferably, a rotating shaft is provided at the bottom output end of the cooking motor, and the other end of the rotating shaft is located at the bottom of the cooking cavity.
[0009] Preferably, a plurality of stirring blades are provided in the middle and top of the surface of the rotating shaft.
[0010] Preferably, rotating blades are provided at the bottom of the surface of the rotating shaft.
[0011] Preferably, support legs are provided at the bottom of the device body.
[0012] Preferably, a feed port extends from one side of the top of the inner shell body, the top of the feed port is located above the top of the outer shell body, and the outer shell body is connected to the surface of the feed port.
[0013] Preferably, a solenoid valve is sleeved on the surface of the discharge port, and the top of the solenoid valve is located below the bottom of the outer shell.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model discloses a maturation reactor for preparing a surfactant. The bottom of a rotating shaft is provided with rotating blades. The rotating blades have a certain curvature. During the high-speed rotation of the rotating shaft, the rotating blades will cause the substances in the maturation cavity to form a vortex shape, thereby fully mixing the substances and further improving the chemical reaction rate.
[0016] The utility model discloses a aging reactor for preparing a surfactant. In order to further improve the reaction rate, hot air can be introduced into the aging inner cavity through a hot air blower. In order to further heat the hot air, a plurality of heating plates are arranged in the heating inner cavity, so that the hot air is heated again, thereby improving the chemical reaction rate by increasing the temperature in the aging inner cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall front structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the overall bottom structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the overall horizontal structure of the utility model;
[0020] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0021] In the figure: 1. Device body; 2. Ripening motor; 3. Feed inlet; 4. Hot air blower; 5. Hot air pipe; 6. Support legs; 7. Discharge port; 8. Outer shell; 9. Inner shell; 10. Rotating shaft; 11. Stirring blade; 12. Rotating blade; 13. Ripening inner cavity; 14. Heating inner cavity; 15. Heating plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] See also Figure 1-4 , the utility model provides a technical solution:
[0026] A aging reactor for preparing a surfactant comprises a device body 1, a aging motor 2 is arranged on the top of the device body 1, a hot air blower 3 is fixedly connected to the front end of the surface of the device body 1, a hot air pipe 5 is arranged on the top of the hot air blower 4, a discharge port 7 is arranged at the bottom center of the device body 1, the device body 1 is composed of an inner shell 9 and an outer shell 8, the inner shell 9 is located inside the outer shell 8, the discharge port 7 extends from the bottom center of the inner shell 9, the other end of the discharge port 7 is located below the bottom of the outer shell 8, the outer shell 8 is connected to the outer surface of the discharge port 7, the interior of the inner shell 9 is a aging cavity 13, the outer surface of the inner shell 9 and the inner surface of the outer shell 8 are a heating cavity 14, a plurality of heating plates 15 are arranged at the heating cavity 14, and the two sides of the heating plate 15 are respectively connected to the inner surface of the outer shell 8 and the outer surface of the inner shell 9.
[0027] Furthermore, the other end of the hot air pipe 5 is located at the ripening inner cavity 13 .
[0028] Furthermore, a rotating shaft 10 is provided at the bottom output end of the cooking motor 2 , and the other end of the rotating shaft 10 is located at the bottom of the cooking inner cavity 13 .
[0029] Furthermore, a plurality of stirring blades 11 are provided in the middle and top of the surface of the rotating shaft 10 .
[0030] Furthermore, a rotating blade 12 is disposed on the bottom of the surface of the rotating shaft 10 .
[0031] Specifically, the rotating blades 12 have a certain curvature. During the high-speed rotation of the rotating shaft 10, the rotating blades 12 will make the substances in the ripening cavity 13 form a vortex, thereby fully mixing the substances and further increasing the chemical reaction rate.
[0032] Furthermore, a supporting leg 6 is provided at the bottom of the device body 1 .
[0033] Furthermore, a feed port 3 extends from one side of the top of the inner shell 9 , and the top of the feed port 3 is located above the top of the outer shell 8 , and the outer shell 8 is connected to the surface of the feed port 3 .
[0034] Furthermore, a solenoid valve is sleeved on the surface of the discharge port 7 , and the top of the solenoid valve is located below the bottom of the outer shell 8 .
[0035] Working principle:
[0036] The utility model is a aging reactor for preparing a surfactant. When in use, firstly, all materials are poured into the feed port 3. After the materials are poured from the feed port 3, they will enter the aging inner cavity 13. Then, the aging motor 2 is started. The rotation of the aging motor 2 will rotate the rotating shaft 10. The rotation of the rotating shaft 10 will rotate the stirring blade 11, so as to achieve stirring and mixing of the materials in the aging inner cavity 13. The rotation of the rotating shaft 10 will also rotate the bottom rotating blade 12. In addition, in order to further increase the reaction rate, the hot air blower 4 can be used to blow the hot air pipe 10 to the aging chamber 13. Hot air is introduced into the inner cavity 13, and in order to further heat the hot air, a plurality of heating plates 15 are arranged in the heating inner cavity 14, and the two sides of the heating plate 15 are respectively connected to the inner surface of the outer shell 8 and the outer surface of the inner shell 9, and the inner shell 9 can be heated by the outer surface of the inner shell 9. It should be noted that a control device is arranged on the back of the outer surface of the device body 1, and the control device is electrically connected to the plurality of heating plates 15. The control device will control the start and shut down of the plurality of heating plates 15. This is the prior art, and its internal specific structure and circuit connection structure will not be described in detail again.
[0037] The heating plate 15 will heat the hot air again after heating. The utility model increases the temperature in the curing cavity 13 and thus increases the chemical reaction rate.
[0038] After the material in the ripening inner cavity 13 is fully ripened, the electromagnetic valve is opened by the control device, so that the ripened material flows out from the discharge port 7 .
[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A aging reactor for preparing a surfactant, comprising a device body (1), characterized in that: A cooking motor (2) is arranged on the top of the device body (1); a hot air blower (4) is fixedly connected to the front end of the surface of the device body (1); a hot air pipe (5) is arranged on the top of the hot air blower (4); a discharge port (7) is arranged at the bottom center of the device body (1); the device body (1) is composed of an inner shell (9) and an outer shell (8); the inner shell (9) is located inside the outer shell (8); the discharge port (7) extends from the bottom center of the inner shell (9); the other end of the discharge port (7) is located below the bottom of the outer shell (8); the outer shell (8) is connected to the outer surface of the discharge port (7); the interior of the inner shell (9) is a cooking cavity (13); the outer surface of the inner shell (9) and the inner surface of the outer shell (8) are a heating cavity (14); a plurality of heating plates (15) are arranged at the heating cavity (14); the two sides of the heating plate (15) are respectively connected to the inner surface of the outer shell (8) and the outer surface of the inner shell (9).
2. A aging reactor for preparing a surfactant according to claim 1, characterized in that: The other end of the hot air pipe (5) is located at the ripening inner cavity (13).
3. A aging reactor for preparing a surfactant according to claim 1, characterized in that: A rotating shaft (10) is provided at the bottom output end of the cooking motor (2), and the other end of the rotating shaft (10) is located at the bottom of the cooking inner cavity (13).
4. A aging reactor for preparing a surfactant according to claim 3, characterized in that: A plurality of stirring blades (11) are arranged in the middle and at the top of the surface of the rotating shaft (10).
5. A aging reactor for preparing a surfactant according to claim 3, characterized in that: A rotating blade (12) is provided at the bottom of the surface of the rotating shaft (10).
6. A aging reactor for preparing a surfactant according to claim 1, characterized in that: Support legs (6) are provided at the bottom of the device body (1).
7. A aging reactor for preparing a surfactant according to claim 1, characterized in that: A feed port (3) extends from one side of the top of the inner shell (9), the top of the feed port (3) is located above the top of the outer shell (8), and the outer shell (8) is connected to the surface of the feed port (3).
8. A aging reactor for preparing a surfactant according to claim 1, characterized in that: A solenoid valve is sleeved on the surface of the discharge port (7), and the top of the solenoid valve is located below the bottom of the outer shell (8).