Raw material crushing device for biochar processing
By designing a detachable crushing structure and a biochar processing raw material crushing device for water recovery with high-pressure pumps, the problems of crushing roller maintenance difficulties and waste of water resources in the existing technology are solved, and convenient maintenance and efficient water resource utilization are achieved.
Patent Information
- Application Number
- CN202421416978.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing raw material crushing device for biochar processing is difficult to clean the residue during the crushing process, resulting in rot and pollution, and the crushing rollers are difficult to maintain and waste water resources.
A crushing device including a detachable crushing structure and a high-pressure pump is designed to facilitate maintenance and cleaning of the crushing rollers through the detachable structure, and the flushed water is recovered and reused through the high-pressure pump.
It realizes convenient maintenance and cleaning of crushing rollers, reduces waste of water resources, extends the service life of the device, and improves the processing quality.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biochar processing, and more specifically, to a raw material crushing device for biochar processing. Background Art
[0002] Biochar is a type of charcoal that is used as a soil conditioner. It can help plants grow and can be used for agricultural purposes as well as carbon collection and storage. Different from traditional charcoal that is generally used as fuel, the raw materials of biochar include straw, rice stalks, rice husks, peanut shells, corn cobs, tea husks and cottonseed husks. In the process of processing biochar, a crushing device is required to crush the raw materials.
[0003] However, in the process of pulverizing biochar raw materials, the existing pulverizing device will cause debris to remain on the surface of the pulverizing roller and be difficult to clean. These debris will rot over a long period of time, affecting the use of the device.
[0004] After searching, the Chinese patent with authorization announcement number CN220177085U discloses a raw material crushing device for biochar processing. After the crushing is completed, the structure can effectively clean the residues remaining on the blade surface and inside the crushing chamber, effectively preventing the residues from rotting inside and polluting the internal environment, ensuring the normal use of subsequent devices, extending their service life, and improving processing quality.
[0005] However, when this structure is actually used, the crushing roller of this structure is installed inside the device, which makes it difficult to perform maintenance operations on the crushing roller. Secondly, after cleaning the crushing roller, it is difficult to utilize the cleaning water, resulting in water waste. In view of this, the utility model proposes a raw material crushing device for biochar processing. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a raw material crushing device for biochar processing to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a raw material crushing device for biochar processing, comprising a crushing box, a feed port is provided on the top of the crushing box, a discharge port is provided on the lower surface of the crushing box, a plurality of legs are provided at the bottom of the crushing box, and a collection box is slidably installed at the bottom of the inner cavity of the crushing box.
[0008] It can be seen that the biochar raw material can be added into the interior of the crushing box through the feed port, and the crushed raw material is collected and processed through the collection box.
[0009] In order to be able to crush the biochar raw material and facilitate the operator to separate the entire crushing roller from the inside of the crushing box for maintenance and cleaning, preferably, a detachable crushing structure is provided at the center of the crushing box, and the detachable crushing structure includes a concave frame, a mounting groove is provided at the center of the crushing box, the concave frame is installed inside the mounting groove, two shafts are rotatably installed inside the concave frame, and crushing rollers are fixedly installed outside the two shafts, one end of the two shafts penetrates the outside of the concave frame, and gears meshing with each other are installed, a first motor is provided on the surface of the concave frame, and the output end of the first motor is coaxially connected to one of the shafts, a card slot is provided at the top and bottom of the inner cavity of the mounting groove, a card strip is provided at the top and bottom of the concave frame, two embedded grooves are provided on the inner wall of the mounting groove, an embedded head is provided on the outer wall of the concave frame, and magnetic blocks that are magnetically attracted to each other are provided on the inner wall of the embedded groove and one end of the embedded head, the card strip is adapted to the card slot structure and slides tightly, and the embedded head is adapted to the embedded slot structure.
[0010] In order to be able to rinse the crushing roller and at the same time facilitate the reuse of the rinse water to reduce water waste, preferably, a storage box is provided at the bottom of the crushing box between a number of legs, and a high-pressure pump is provided at the surface of the crushing box at the bottom of the concave frame, and the input and output ends of the high-pressure pump are respectively provided with a connecting pipe and a conveying hose, and one end of the conveying hose is provided with a movable pipe, and two nozzles are provided at the bottom of the movable pipe, and the input and output ends of the high-pressure pump are respectively connected to the connecting pipe and the conveying pipe, wherein one end of the connecting pipe extends to the interior of the storage box, and one end of the conveying hose extends to the interior of the storage frame and is connected to the movable pipe.
[0011] In order to increase the flushing range of the crushing roller, preferably, the surface of the crushing box is located at the top of the concave frame and is connected to a storage frame, and a second motor is arranged on the surface of the storage frame, a screw rod is installed at the output end of the second motor, and a sliding rod is arranged on one side of the screw rod, one end of the screw rod and the sliding rod both extend to the interior of the crushing box, and a threaded block and a sliding block are respectively arranged on the outside of the screw rod and the sliding rod, the output end of the second motor is coaxially connected with the screw rod inside the storage frame, the threaded block and the sliding block are respectively threadedly and slidably connected to the screw rod and the sliding rod, and the threaded block and the sliding block are respectively fixedly mounted at both ends of the movable tube.
[0012] In order to filter the water entering the storage box to avoid affecting the use, preferably, a filter is slidably installed inside the storage box, and support blocks are provided at the bottom of the filter on the two inner walls of the storage box.
[0013] Technical effects and advantages of the utility model:
[0014] 1. By setting a detachable crushing structure, two relatively rotating crushing rollers can crush the raw materials, and by pulling the concave frame outward, the card strips at the top and bottom of the concave frame are separated from the card slots to which the installation slots belong, and at the same time, the embedding head is separated from the inside of the embedding slot, and the two magnetic blocks that are magnetically attracted to each other are separated, so that the entire concave frame can be pulled out from the inside of the crushing box, which is convenient for maintenance and further cleaning of the two crushing rollers inside the concave frame. The concave frame is installed inside the installation slot, so that the card strips slide tightly inside the card slot, and the embedding head is embedded in the inside of the embedding slot, so that the two magnetic blocks are magnetically attracted to each other, and the installation operation of the concave frame can be completed;
[0015] 2. The water inside the storage box is transported through the connecting pipe and the delivery hose by a high-pressure pump. The delivery hose transports the water to the inside of the movable pipe. Finally, the corresponding crushing roller is rinsed through two nozzles to prevent the residual raw material residue on the crushing roller from affecting the use of the device. The waste water after flushing re-enters the storage box through the discharge port and is reused after being filtered by the filter screen, reducing water waste. The operator can pull the filter screen out of the storage box for cleaning.
[0016] 3. The second motor drives the screw rod to rotate, so that the screw rod drives the threaded block to move, and the slider slides under the external sliding guide of the slide rod, so that the movable tube drives the two nozzles to move, thereby improving the flushing effect of the crushing roller. The movable tube and the nozzle can be extended to the inside of the storage frame under the action of the screw rod and the slide rod, which will not affect the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the connection structure between the concave frame and the crushing box of the utility model.
[0019] Figure 3 It is a schematic diagram of the connection structure of two crushing rollers of the utility model.
[0020] Figure 4 It is a schematic diagram of the connection structure of the movable tube, the threaded block and the sliding block of the utility model.
[0021] Figure 5 It is a schematic diagram of the connection structure between the filter screen and the storage box of the utility model.
[0022] The accompanying drawings are marked as follows: 1. crushing box; 2. feed port; 3. support leg; 4. collection box; 5. concave frame; 6. mounting groove; 7. shaft rod; 8. crushing roller; 9. gear; 10. first motor; 11. slot; 12. clamping strip; 13. embedding slot; 14. embedding head; 15. magnetic block; 16. storage box; 17. high-pressure pump; 18. connecting pipe; 19. delivery hose; 20. movable pipe; 21. nozzle; 22. storage frame; 23. second motor; 24. screw rod; 25. slide rod; 26. threaded block; 27. slider; 28. filter; 29. support block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] As attached Figure 1-5 The raw material crushing device for biochar processing shown includes a crushing box 1, a feed port 2 is provided on the top of the crushing box 1, a discharge port is opened on the lower surface of the crushing box 1, a plurality of legs 3 are provided at the bottom of the crushing box 1, and a collecting box 4 is slidably installed at the bottom of the inner cavity of the crushing box 1.
[0025] Specifically, in this structure, the biochar raw material can be added to the interior of the crushing box 1 through the feed port 2 and crushed. The crushed raw material can fall into the interior of the collecting box 4. The operator pulls the collecting box 4 out of the interior of the crushing box 1 and uses the crushed raw material. The discharge port is used to discharge the cleaned sewage.
[0026] In a specific embodiment, as shown in the attached Figure 2 , 3As shown, a detachable pulverizing structure is provided at the center of the pulverizing box 1, and the detachable pulverizing structure includes a concave frame 5, a mounting groove 6 is provided at the center of the pulverizing box 1, and the concave frame 5 is installed inside the mounting groove 6, two shafts 7 are rotatably installed inside the concave frame 5, and crushing rollers 8 are fixedly installed outside the two shafts 7, one end of the two shafts 7 penetrates the outside of the concave frame 5, and are installed with mutually meshing gears 9, a first motor 10 is provided on the surface of the concave frame 5, and the output end of the first motor 10 is coaxially connected with one of the shafts 7, a card slot 11 is provided at the top and bottom of the inner cavity of the mounting groove 6, a card strip 12 is provided at the top and bottom of the concave frame 5, two embedded grooves 13 are provided on the inner wall of the mounting groove 6, an embedded head 14 is provided on the outer wall of the concave frame 5, and magnetic blocks 15 that are magnetically attracted to each other are provided on the inner wall of the embedded groove 13 and one end of the embedded head 14, the card strip 12 is adapted to the card slot 11 structure and slides tightly, and the embedded head 14 is adapted to the embedded slot 13 structure.
[0027] Specifically, in this structure, when the raw material enters the inside of the crushing box 1, one of the shafts 7 can be driven to rotate by the first motor 10, and under the drive of two mutually meshing gears 9, the two shafts 7 can respectively drive the crushing rollers 8 to rotate relatively, and the two relatively rotating crushing rollers 8 can crush the raw material;
[0028] When the two crushing rollers 8 in the crushing box 1 need to be maintained or further cleaned, the operator can forcefully pull the concave frame 5 outward to disengage the clamping strips 12 at the top and bottom of the concave frame 5 from the clamping slots 11 to which the mounting slots 6 belong, and at the same time, disengage the embedding head 14 from the inside of the embedding slot 13, and separate the two mutually attracted magnetic blocks 15, so that the entire concave frame 5 can be pulled out from the inside of the crushing box 1, which is convenient for maintenance of the two crushing rollers 8 in the concave frame 5;
[0029] During installation, it is only necessary to install the concave frame 5 inside the installation groove 6, so that the card strip 12 slides tightly inside the card groove 11, and the embedding head 14 is embedded into the embedding groove 13, so that the two magnetic blocks 15 are magnetically attracted to each other, and the installation operation of the concave frame 5 is completed.
[0030] In a specific embodiment, as shown in the attached Figure 1 , 4As shown, a storage box 16 is provided at the bottom of the crushing box 1 between the several legs 3, and a high-pressure pump 17 is provided at the bottom of the concave frame 5 on the surface of the crushing box 1. A connecting pipe 18 and a conveying hose 19 are provided at the input and output ends of the high-pressure pump 17, respectively. A movable pipe 20 is provided at one end of the conveying hose 19, and two nozzles 21 are provided at the bottom of the movable pipe 20. The input and output ends of the high-pressure pump 17 are respectively connected to the connecting pipe 18 and the conveying pipe, wherein one end of the connecting pipe 18 extends to the interior of the storage box 16, and one end of the conveying hose 19 extends to the interior of the storage frame 22 and is connected to the movable pipe 20.
[0031] Specifically, in this structure, in order to prevent a large amount of raw material residue from adhering to the surface of the two crushing rollers 8, the surface of the crushing rollers 8 needs to be flushed. Specifically, the high-pressure pump 17 transports the water inside the storage box 16 through the connecting pipe 18 and the conveying hose 19. The conveying hose 19 transports the water to the inside of the movable pipe 20. Finally, the corresponding crushing rollers 8 are flushed through two nozzles 21. The waste water after flushing is discharged through the discharge port at the bottom of the crushing box 1, and flows back to the inside of the storage box 16 for reuse, thereby reducing water waste.
[0032] In a specific embodiment, as shown in the attached Figure 1 , 4 As shown, the surface of the crushing box 1 is located at the top of the concave frame 5 and is connected to the storage frame 22. The surface of the storage frame 22 is provided with a second motor 23. A screw rod 24 is installed at the output end of the second motor 23, and a slide rod 25 is provided on one side of the screw rod 24. One end of the screw rod 24 and the slide rod 25 extend to the interior of the crushing box 1, and the outside of the screw rod 24 and the slide rod 25 are respectively provided with a threaded block 26 and a slider 27. The output end of the second motor 23 is coaxially connected to the screw rod 24 inside the storage frame 22, and the threaded block 26 and the slider 27 are respectively threaded and slidably connected to the screw rod 24 and the slide rod 25, and the threaded block 26 and the slider 27 are respectively fixedly installed at both ends of the movable tube 20.
[0033] Specifically, in this structure, in the process of flushing the residues remaining on the surface of the crushing roller 8 through the nozzle 21, the second motor 23 can drive the screw rod 24 to rotate, so that the screw rod 24 drives the threaded block 26 to move, and the slider 27 is guided by the external sliding of the slide rod 25, so that the movable tube 20 drives the two nozzles 21 to move, thereby improving the flushing effect of the crushing roller 8;
[0034] Moreover, the movable tube 20 and the nozzle 21 can be extended to the inside of the storage frame 22 under the action of the screw rod 24 and the slide rod 25, which can avoid affecting the crushing of the raw materials on the one hand, and prevent the dust after the crushing of the raw materials from affecting the use of the nozzle 21 on the other hand.
[0035] In a specific embodiment, as shown in the attached Figure 5 As shown, a filter screen 28 is slidably installed inside the storage box 16 , and support blocks 29 are provided at the bottom of the filter screen 28 on the two inner walls of the storage box 16 .
[0036] Specifically, in this structure, when the wastewater discharged through the discharge port enters the interior of the storage box 16, it can be filtered through the filter 28 inside the storage box 16 to prevent the residue in the wastewater from affecting the transmission of the pipeline, and the operator can pull the filter 28 out of the interior of the storage box 16 and clean the filter 28. The cleaned filter 28 can be reinstalled inside the storage box 16, and the two support blocks 29 can be used to support the installed filter 28.
[0037] Working principle of this utility model:
[0038] When the above structure is used, first, the raw material of biochar is added to the inside of the crushing box 1 through the feed port 2, and the first motor 10 drives one of the shafts 7 to rotate, and under the drive of two mutually meshing gears 9, the two shafts 7 drive the corresponding crushing rollers 8 to rotate with each other, and then the raw material is crushed, and the crushed raw material falls into the inside of the collection box 4. The operator pulls the collection box 4 out of the inside of the crushing box 1, and the collected raw material can be used;
[0039] When it is necessary to wash the surface of the crushing roller 8, the operator draws out the collecting box 4 from the inside of the crushing box 1, so that the discharge port at the bottom of the crushing box 1 leaks out, and then the high-pressure pump 17 transports the water inside the storage box 16 through the connecting pipe 18 and the delivery hose 19, and the delivery hose 19 transports the water to the inside of the movable pipe 20, and finally the corresponding crushing roller 8 is washed through the two nozzles 21, and the waste water after washing re-enters the inside of the storage box 16 through the discharge port, and is reused after being filtered by the filter screen 28, thereby reducing the waste of water. The operator can draw out the filter screen 28 from the inside of the storage box 16 for cleaning;
[0040] In the process of flushing the crushing roller 8 through the two nozzles 21, the second motor 23 drives the screw rod 24 to rotate, so that the screw rod 24 drives the threaded block 26 to move, and the slider 27 is guided by the external sliding of the slide rod 25, so that the movable tube 20 drives the two nozzles 21 to move, thereby improving the flushing effect of the crushing roller 8. The movable tube 20 and the nozzle 21 can be extended to the inside of the storage frame 22 under the action of the screw rod 24 and the slide rod 25, which will not affect the use of the device;
[0041] When the two crushing rollers 8 need to be maintained, the concave frame 5 is pulled outward with force so that the card strips 12 at the top and bottom of the concave frame 5 are disengaged from the card slots 11 to which the mounting slots 6 belong. At the same time, the embedding head 14 is disengaged from the inside of the embedding slot 13, and the two magnetic blocks 15 that are magnetically attracted to each other are separated, so that the entire concave frame 5 can be pulled out from the inside of the crushing box 1, which is convenient for maintaining the two crushing rollers 8 inside the concave frame 5. During installation, it is only necessary to install the concave frame 5 inside the mounting slot 6 so that the card strip 12 slides tightly inside the card slot 11, and the embedding head 14 is embedded into the inside of the embedding slot 13 so that the two magnetic blocks 15 are magnetically attracted to each other, thereby completing the installation operation of the concave frame 5.
[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A raw material pulverizing device for biochar processing, comprising a pulverizing box (1), characterized in that: The top of the pulverizing box (1) is provided with a feed inlet (2), and the lower surface of the pulverizing box (1) is provided with a discharge outlet, the bottom of the pulverizing box (1) is provided with a plurality of legs (3), a collection box (4) is slidably mounted on the bottom of the inner cavity of the pulverizing box (1), and a detachable pulverizing structure is provided at the center of the pulverizing box (1); The detachable crushing structure comprises a concave frame (5), a mounting groove (6) is provided at the center of the crushing box (1), the concave frame (5) is mounted inside the mounting groove (6), two shafts (7) are rotatably mounted inside the concave frame (5), and crushing rollers (8) are fixedly mounted outside the two shafts (7), one end of the two shafts (7) passes through the outside of the concave frame (5), and each is mounted with a mutually meshing gear (9), a first motor (10) is arranged on the surface of the concave frame (5), and an output end of the first motor (10) is coaxially connected to one of the shafts (7); The top and bottom of the inner cavity of the installation groove (6) are both provided with a clamping groove (11), the top and bottom of the concave frame (5) are both provided with a clamping strip (12), the inner wall of the installation groove (6) is provided with two embedding grooves (13), the outer wall of the concave frame (5) is provided with an embedding head (14), and the inner wall of the embedding groove (13) and one end of the embedding head (14) are both provided with magnetic blocks (15) that are magnetically attracted to each other.
2. The raw material pulverizing device for biochar processing according to claim 1, characterized in that: A storage box (16) is provided at the bottom of the crushing box (1) between the plurality of legs (3); a high-pressure pump (17) is provided on the surface of the crushing box (1) at the bottom of the concave frame (5); a connecting pipe (18) and a delivery hose (19) are provided at the input end and the output end of the high-pressure pump (17), respectively; a movable pipe (20) is provided at one end of the delivery hose (19); and two nozzles (21) are provided at the bottom of the movable pipe (20).
3. The raw material crushing device for biochar processing according to claim 1, characterized in that: The surface of the crushing box (1) is located at the top of the concave frame (5) and is connected to a storage frame (22). A second motor (23) is arranged on the surface of the storage frame (22). A screw rod (24) is installed at the output end of the second motor (23), and a slide rod (25) is arranged on one side of the screw rod (24). One end of the screw rod (24) and the slide rod (25) extend into the interior of the crushing box (1), and a threaded block (26) and a slide block (27) are arranged on the outside of the screw rod (24) and the slide rod (25), respectively.
4. The raw material pulverizing device for biochar processing according to claim 3, characterized in that: The output end of the second motor (23) is coaxially connected to the screw rod (24) inside the storage frame (22); the threaded block (26) and the sliding block (27) are respectively threadedly connected and slidably connected to the screw rod (24) and the sliding rod (25); and the threaded block (26) and the sliding block (27) are respectively fixedly mounted on both ends of the movable tube (20).
5. The raw material pulverizing device for biochar processing according to claim 2, characterized in that: The input end and the output end of the high-pressure pump (17) are respectively connected to a connecting pipe (18) and a delivery pipe, wherein one end of the connecting pipe (18) extends to the interior of the storage box (16), and one end of the delivery hose (19) extends to the interior of the storage frame (22) and is connected to the movable pipe (20).
6. The raw material pulverizing device for biochar processing according to claim 2, characterized in that: A filter screen (28) is slidably mounted inside the storage box (16), and support blocks (29) are provided at the bottom of the filter screen (28) on two inner walls of the storage box (16).
7. The raw material pulverizing device for biochar processing according to claim 1, characterized in that: The clamping strip (12) is structurally compatible with the clamping slot (11) and slides tightly together, and the embedding head (14) is structurally compatible with the embedding slot (13).
Citation Information
Patent Citations
Raw material crushing device for biochar processing
CN220177085U