Drum-type permanent magnetic separator
By setting up a bulking mechanism of spiral blades and bulk sliders in the feed pipe of the magnetic separator, the problem of unsatisfactory magnetic separating effect caused by uneven distribution of materials is solved, and the effect of uniform material falling on the magnetic separating cylinder is achieved. Improves the accuracy and efficiency of magnetic separation.
Patent Information
- Application Number
- CN202421100284.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the material sorting process of existing magnetic separators, due to the uneven distribution of materials in the feed hopper, the materials fall into the magnetic separator unevenly, and the magnetic separating effect is not ideal, which may cause the metal material to carry some materials to be discharged.
A drum-type permanent magnet magnetic separator is designed. By setting a bulk material mechanism in the feed pipe, including spiral blades and bulk material sliders, the spiral blades are used to make the material evenly distributed in the feed pipe, and by tying and returning The elastic mechanism shakes the bulk slide seat and makes the material fall evenly on the magnetic separator.
By evenly distributing materials, the magnetic separation effect is improved, the problem of metal materials carrying some materials is avoided, and the accuracy and efficiency of sorting are enhanced.
Smart Images

Figure CN222518824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic separation equipment, in particular to a drum type permanent magnetic separator. Background Art
[0002] Corundum is an oxide mineral with colors such as colorless, gray, yellow-gray, blue, etc., Mohs hardness of 9, transparent or translucent, and glassy luster. Corundum has the characteristics of high hardness, high melting point, and corrosion resistance. It is widely used in various industrial fields in the form of complex materials and also has certain ornamental value. In the process of corundum processing, it is necessary to separate the metal materials mixed in the corundum material, and the corundum material and metal materials are separated by using a magnetic separator.
[0003] For example, the patent document with the announcement number CN219400544U discloses a dry drum permanent magnetic separator. In the prior art, most of the materials are put into the feed hopper, and the materials fall directly onto the magnetic separation drum. The non-magnetic materials fall directly downward into the collection hopper. The permanent magnetic block in the magnetic separation drum is used to make the metal material be adsorbed on the magnetic separation drum and rotate with the magnetic separation drum. When the material leaves the permanent magnetic block, the metal material automatically falls off, thereby separating the material and the metal material.
[0004] However, in the prior art, materials are usually poured directly into a feed hopper, and then fall directly onto the magnetic separation drum. Usually, the materials cannot be evenly distributed in the feed hopper, so that the materials fall unevenly on the magnetic separation drum, and the falling speed of the materials is fast, and the contact time between the materials and the magnetic separation drum is short. Therefore, the magnetic separation effect in the area with more materials on the magnetic separation drum is not ideal, and the metal material may be discharged together with part of the material due to the large amount of materials in this area. Utility Model Content
[0005] The purpose of the utility model is to provide a drum type permanent magnetic separator in order to solve the above problems.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] A drum type permanent magnetic separator comprises a casing, a magnetic separation mechanism is arranged inside the casing, a feed pipe is fixedly connected to the top of the casing, a feed hopper is fixedly connected to the top of the feed pipe, a bulking mechanism is arranged inside the feed pipe, the bulking mechanism comprises a bulking shaft, the bulking shaft is rotatably connected in the feed pipe, two spiral blades are fixedly connected to the bulking shaft, the spiral directions of the two spiral blades are opposite and symmetrically arranged, a bulking slide is arranged below the bulking shaft, the bulking slide is slidably connected in the feed pipe, both ends of the bulking slide extend out of the feed pipe, a plurality of material holes are opened on the bulking slide, a transmission mechanism is arranged at the input end of the bulking shaft, the transmission mechanism is used to transmit the power of the bulking mechanism to the bulking shaft, a toggle mechanism is arranged on one side of the feed pipe, the toggle mechanism is used to move the bulking slide, and a rebound mechanism is arranged on the other side of the feed pipe, the rebound mechanism is used to reset the bulking slide after moving.
[0008] Preferably, the toggle mechanism includes a mounting plate, which is fixedly connected to one side of the feed pipe, a rotating shaft is rotatably connected inside the mounting plate, a cam is fixedly connected to the bottom of the rotating shaft, the cam contacts one side of the bulk material slide, a driven bevel gear is fixedly connected to the top of the rotating shaft, the driven bevel gear is meshed with a driving bevel gear, and the driving bevel gear is fixedly connected to the bulk material shaft.
[0009] Preferably, the rebound mechanism includes a bracket, which is fixedly connected to a side of the feed pipe away from the toggle mechanism, a fixed sleeve is fixedly connected to the bracket, a movable rod is slidably connected in the fixed sleeve, a spring is fixedly connected between the movable rod and the fixed sleeve, and one end of the fixed sleeve away from the movable rod is fixedly connected to the bulk material slide.
[0010] Preferably, the magnetic separation mechanism includes a motor, which is fixedly connected to one side of the casing, a magnetic separation drum is rotatably connected inside the casing, the output shaft of the motor is fixedly connected to the magnetic separation drum, an end of the magnetic separation drum away from the motor is fixedly connected to a connecting shaft, the connecting shaft extends out of the casing, the connecting shaft is rotatably connected to the casing, and a magnetic hopper and a material hopper are fixedly connected to the bottom of the casing.
[0011] Preferably, the transmission mechanism includes a driving pulley, a belt and a driven pulley, the driving pulley is fixedly connected to the connecting shaft, the driven pulley is fixedly connected to the bulk material shaft, and the driving pulley and the driven pulley are connected by a belt.
[0012] Preferably, the top surface of the bulk material slide is V-shaped.
[0013] The beneficial effect is that after the material enters the feed pipe, the material is distributed more evenly in the feed pipe through two spiral blades in opposite directions, and then the material falls onto the bulk material slide, which is driven to move by the toggle mechanism, and the bulk material slide is reset by the cooperation of the rebound mechanism, so that the bulk material slide can swing back and forth, so that the material falls into the shell through the material hole for magnetic separation, thus ensuring that the material can be evenly scattered on the magnetic separation mechanism, thereby improving the magnetic separation effect.
[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation to the present invention. In the accompanying drawings:
[0016] Figure 1 It is a three-dimensional diagram of a drum-type permanent magnetic separator described in the utility model;
[0017] Figure 2 It is a right side sectional view of a drum type permanent magnetic separator described in the utility model;
[0018] Figure 3 This is a first cross-sectional view of a feed pipe of a drum-type permanent magnetic separator described in the utility model;
[0019] Figure 4 It is a second cross-sectional view of a feed pipe of a drum-type permanent magnetic separator described in the utility model;
[0020] Figure 5 It is a drum type permanent magnetic separator described in the utility model. Figure 1 A magnified view of the structure at center;
[0021] Figure 6 It is a front sectional view of a rebound mechanism of a drum-type permanent magnetic separator described in the utility model.
[0022] The description of the accompanying drawings is as follows: 1. Casing; 2. Feed pipe; 3. Feed hopper; 401. Bulk material shaft; 402. Spiral blade; 403. Bulk material slide; 404. Material hole; 5. Transmission mechanism; 501. Active pulley; 502. Belt; 503. Driven pulley; 6. Toggle mechanism; 601. Mounting plate; 602. Rotating shaft; 603. Cam; 604. Driven bevel gear; 605. Active bevel gear; 7. Rebound mechanism; 701. Bracket; 702. Fixed sleeve; 703. Movable rod; 704. Spring; 801. Motor; 802. Magnetic separation cylinder; 803. Connecting shaft; 804. Magnetic hopper; 805. Material hopper. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0025] The utility model is further described below in conjunction with the accompanying drawings:
[0026] like Figure 1-Figure 6 As shown, a drum-type permanent magnetic separator includes a casing 1, a feed pipe 2 is fixedly connected to the top of the casing 1, a feed hopper 3 is fixedly connected to the top of the feed pipe 2, a magnetic separation mechanism is arranged inside the casing 1, and the magnetic separation mechanism includes a motor 801, the motor 801 is connected to one side of the casing 1 by screws, a magnetic separation drum 802 is rotatably connected inside the casing 1, the feed pipe 2 is located above and at the rear of the magnetic separation drum 802, the output shaft of the motor 801 is fixedly connected to the magnetic separation drum 802, and the end of the magnetic separation drum 802 away from the motor 801 is fixedly connected to a connecting shaft 803, and the connecting shaft 803 is fixedly connected to the magnetic separation drum 802. 03 extends out of the casing 1, and the connecting shaft 803 is connected to the casing 1 through a bearing. A magnetic hopper 804 and a material hopper 805 are fixedly connected to the bottom of the casing 1. The magnetic hopper 804 is located in front of the material hopper 805. The corundum material passes through the feed hopper 3 and the feed pipe 2 and falls onto the magnetic separation cylinder 802. The magnetic separation cylinder 802 adsorbs the metal material, and the corundum material directly falls into the material hopper 805 along the connecting shaft 803. The metal material moves with the magnetic separation cylinder 802. When the metal material moves to the top of the magnetic hopper 804, the metal material separates from the magnetic separation cylinder 802 and falls into the magnetic hopper 804.
[0027] A bulking mechanism is provided inside the feed pipe 2, and the bulking mechanism is used to make the corundum material fall evenly onto the magnetic separation cylinder 802. The bulking mechanism includes a bulking shaft 401, and the bulking shaft 401 is connected to the feed pipe 2 through a bearing. Two spiral blades 402 are fixedly connected to the bulking shaft 401, and the two spiral blades 402 have opposite spiral directions and are symmetrically arranged. After the corundum material is poured into the feed pipe 2, the two spiral blades 402 will gradually transport the corundum material to both sides, and the corundum material continues to fall, so that the uniformity of the distribution of the corundum material in the feed pipe 2 can be improved. A bulking slide 403 is provided below the bulking shaft 401, and the bulking slide 403 is slidably connected to the feed pipe 2. Both ends of the bulking slide 403 extend from the feed pipe 2, and a plurality of material holes 404 are opened on the bulking slide 403. A transmission mechanism 5 is provided at the input end of the bulk material shaft 401, and the transmission mechanism 5 is used to transmit the power of the bulk material mechanism to the bulk material shaft 401. A toggle mechanism 6 is provided on one side of the feed pipe 2, and the toggle mechanism 6 is used to move the bulk material slide 403. A rebound mechanism 7 is provided on the other side of the feed pipe 2, and the rebound mechanism 7 is used to reset the bulk material slide 403 after moving. Through the cooperation of the toggle mechanism 6 and the rebound mechanism 7, the bulk material slide 403 is continuously swung left and right. When the corundum material falls onto the bulk material slide 403, as the bulk material slide 403 swings, the corundum material falls through the material hole 404, so that the corundum material is evenly scattered on the magnetic separation cylinder 802. The top surface of the bulk material slide 403 is V-shaped. Such a configuration makes it easier for the corundum material to enter the material hole 404, thereby increasing the feeding speed.
[0028] The toggle mechanism 6 includes a mounting plate 601, which is connected to one side of the feed pipe 2 by screws. A rotating shaft 602 is connected to the mounting plate 601 through a bearing. A cam 603 is fixedly connected to the bottom of the rotating shaft 602, and the cam 603 contacts one side of the bulk material slide 403. A driven bevel gear 604 is fixedly connected to the top of the rotating shaft 602. The driven bevel gear 604 is meshed with a driving bevel gear 605, and the driving bevel gear 605 is fixedly connected to the bulk material shaft 401. The bulk material shaft 401 rotates the rotating shaft 602 through the driven bevel gear 604 and the driving bevel gear 605, and the rotating shaft 602 drives the cam 603 to rotate, and the cam 603 squeezes the side of the bulk material slide 403, thereby moving the bulk material slide 403.
[0029] The rebound mechanism 7 includes a bracket 701, which is connected to the side of the feed pipe 2 away from the toggle mechanism 6 by screws. A fixed sleeve 702 is fixedly connected to the bracket 701, and a movable rod 703 is slidably connected in the fixed sleeve 702. A spring 704 is fixedly connected between the movable rod 703 and the fixed sleeve 702. One end of the fixed sleeve 702 away from the movable rod 703 is fixedly connected to the bulk material slide 403. When the cam 603 squeezes the bulk material slide 403, the bulk material slide 403 moves toward the fixed sleeve 702, so that the movable rod 703 is retracted toward the fixed sleeve 702 and the spring 704 is compressed. When the cam 603 does not squeeze the bulk material slide 403, the spring 704 rebounds, so that the movable rod 703 drives the bulk material slide 403 to reset, and this cycle causes the bulk material slide 403 to rock back and forth left and right.
[0030] The transmission mechanism 5 includes a driving pulley 501 , a belt 502 and a driven pulley 503 . The driving pulley 501 is fixedly connected to the connecting shaft 803 , and the driven pulley 503 is fixedly connected to the bulk material shaft 401 . The driving pulley 501 and the driven pulley 503 are connected via the belt 502 .
[0031] Working principle: When in use, the motor 801 drives the magnetic separation drum 802 to rotate, and the magnetic separation drum 802 drives the connecting shaft 803 to rotate. The connecting shaft 803 drives the bulk material shaft 401 to rotate through the active pulley 501, the belt 502 and the driven pulley 503. The bulk material shaft 401 drives the two spiral blades 402 to rotate, and the corundum is poured into the feed pipe 2 through the feed hopper 3. The corundum material continues to fall. At the same time, the two spiral blades 402 will push the corundum material to both sides, thereby improving the uniformity of the distribution of the corundum material in the feed pipe 2. Subsequently, the corundum material falls onto the bulk material slide 403, and the corundum material falls onto the magnetic separation drum 802 through the material hole 404. During the rotation of the bulk material shaft 401, the bulk material shaft 401 drives the active bevel gear 605 to rotate. The active bevel gear 605 drives the driven bevel gear 604 to rotate, and the driven bevel gear 604 drives the rotating shaft 602 and the cam 603 to rotate. The cam 603 squeezes the side of the bulk material slide 403, so that the bulk material slide 403 moves toward the fixed sleeve 702, so that the movable rod 703 retracts into the fixed sleeve 702, and the spring 704 is compressed. As the cam 603 continues to rotate, the spring 704 begins to rebound, so that the movable rod 703 drives the bulk material slide 403 to reset. This cycle causes the bulk material slide 403 to continuously shake left and right, thereby ensuring that the corundum material falls evenly on the magnetic separation cylinder 802. After the material is magnetically separated by the magnetic separation cylinder 802, the corundum material falls into the material hopper 805, and the metal material separated by the magnetic separation falls into the magnetic hopper 804, and then it can be collected manually.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A drum type permanent magnetic separator, comprising a casing (1), a magnetic separation mechanism is arranged inside the casing (1), a feed pipe (2) is fixedly connected to the top of the casing (1), and a feed hopper (3) is fixedly connected to the top of the feed pipe (2), characterized in that: A bulking mechanism is arranged inside the feed pipe (2), and the bulking mechanism comprises a bulking shaft (401), the bulking shaft (401) is rotatably connected inside the feed pipe (2), two spiral blades (402) are fixedly connected to the bulking shaft (401), the spiral directions of the two spiral blades (402) are opposite and symmetrically arranged, a bulking slide (403) is arranged below the bulking shaft (401), the bulking slide (403) is slidably connected inside the feed pipe (2), and both ends of the bulking slide (403) are extended from the feed pipe (2). The bulk material slide (403) is extended outward, and a plurality of material holes (404) are provided on the bulk material slide. A transmission mechanism (5) is provided at the input end of the bulk material shaft (401), and the transmission mechanism (5) is used to transmit the power of the bulk material mechanism to the bulk material shaft (401). A toggle mechanism (6) is provided on one side of the feed pipe (2), and the toggle mechanism (6) is used to move the bulk material slide (403). A rebound mechanism (7) is provided on the other side of the feed pipe (2), and the rebound mechanism (7) is used to reset the bulk material slide (403) after moving.
2. A drum type permanent magnetic separator according to claim 1, characterized in that: The toggle mechanism (6) comprises a mounting plate (601), wherein the mounting plate (601) is fixedly connected to one side of the feed pipe (2), a rotating shaft (602) is rotatably connected inside the mounting plate (601), a cam (603) is fixedly connected to the bottom of the rotating shaft (602), the cam (603) contacts one side of the bulk material slide seat (403), a driven bevel gear (604) is fixedly connected to the top of the rotating shaft (602), the driven bevel gear (604) is meshed with a driving bevel gear (605), and the driving bevel gear (605) is fixedly connected to the bulk material shaft (401).
3. A drum type permanent magnetic separator according to claim 1, characterized in that: The rebound mechanism (7) includes a bracket (701), the bracket (701) is fixedly connected to a side of the feed pipe (2) away from the toggle mechanism (6), a fixed sleeve (702) is fixedly connected to the bracket (701), a movable rod (703) is slidably connected inside the fixed sleeve (702), a spring (704) is fixedly connected between the movable rod (703) and the fixed sleeve (702), and one end of the fixed sleeve (702) away from the movable rod (703) is fixedly connected to the bulk material slide (403).
4. A drum type permanent magnetic separator according to claim 1, characterized in that: The magnetic separation mechanism comprises a motor (801), the motor (801) is fixedly connected to one side of the casing (1), a magnetic separation drum (802) is rotatably connected inside the casing (1), an output shaft of the motor (801) is fixedly connected to the magnetic separation drum (802), one end of the magnetic separation drum (802) away from the motor (801) is fixedly connected to a connecting shaft (803), the connecting shaft (803) extends out of the casing (1), the connecting shaft (803) is rotatably connected to the casing (1), and a magnetic hopper (804) and a material hopper (805) are fixedly connected to the bottom of the casing (1).
5. A drum type permanent magnetic separator according to claim 4, characterized in that: The transmission mechanism (5) comprises a driving pulley (501), a belt (502) and a driven pulley (503); the driving pulley (501) is fixedly connected to the connecting shaft (803); the driven pulley (503) is fixedly connected to the bulk material shaft (401); and the driving pulley (501) and the driven pulley (503) are connected via the belt (502).
6. A drum type permanent magnetic separator according to claim 1, characterized in that: The top surface of the bulk material sliding seat (403) is V-shaped.
Citation Information
Patent Citations
Dry drum-type permanent magnetic separator
CN219400544U